Equipment configuration and cost of small-scale duck manure organic fertilizer production line

fertilizer granulator Sep 2, 2023

Duck manure is a high-quality fertilizer with abundant N, P, and K content that quickly takes effect. When used in farmland, it can improve soil, increase organic matter, and enhance soil fertility. In order to improve the economic benefits of farmers, processing duck manure into organic fertilizer has become an ideal choice. So how about treating duck manure into organic fertilizer? Here are the methods and techniques for treating duck manure into organic fertilizer particles:

The organic fertilizer raw materials of small-scale organic fertilizer production equipment (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and then crushed in a semi wet material crusher. Elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Sieve through a screening machine, package qualified products, and return unqualified products to the granulator for granulation.

The small-scale duck manure organic fertilizer production line costs less than 100000 yuan, and the organic fertilizer production line configured for each customer varies. The low configuration of the chicken manure organic fertilizer production line only requires fermentation equipment, pulverizer, mixer, granulator, screening machine, and packaging machine. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the prices of the entire set of chicken manure organic fertilizer production line range from tens of thousands to hundreds of thousands.

The construction scale of equipment configuration for granular duck manure organic fertilizer production line is generally 5000 to 100000 tons per year. We need to comprehensively consider local resources, market capacity, and market coverage.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated based on the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, comprehensive consideration of local resources, market capacity, and market coverage radius.

The investment scale and product plan design of the granular duck manure organic fertilizer production line need to be formulated based on the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, production automation level, and other conditions. Tongda Heavy Industry has a complete set of granular duck manure organic fertilizer production line configurations, and professional engineers design multiple configuration plans for you.

Factors affecting the price of organic fertilizer equipment

fertilizer granulator Sep 2, 2023

At present, the technical capabilities of organic fertilizer equipment have improved, and many people have seen business opportunities in the aquaculture manure recycling market. Organic fertilizers have given birth to a new investment model. Chicken manure, pig manure, and sheep manure are processed by organic fertilizer equipment and can be better used for soil improvement in agricultural planting. How much do you know about organic fertilizer equipment? A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooling machine, screening machine, weighing packaging machine.

Five factors affecting the price of organic fertilizer equipment

(1) The value determines the price, and the first consideration is its production. Raw materials, manpower and material prices, and average costs used in organic fertilizer equipment are different. Common organic fertilizer granulators on the market include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die Granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

(2) The prices of different origins are different. Coastal or developed areas generally have higher prices, and the price of organic fertilizer equipment produced is naturally higher.

(3) Market supply and demand. If the market competition is fierce, the price of organic fertilizer equipment will be lower. Conversely, if the supply exceeds demand, the price will be lower.

(4) Manufacturers. Manufacturers and distributors sell organic fertilizer equipment online. If the manufacturer sells directly, the equipment price will be more favorable, and the price difference is the difference.

(5) Different production equipment. Organic fertilizer equipment is a production line composed of various stages of equipment. The higher the output, the larger the equipment model, which will naturally be higher than the small output. For users who want to take a share in the organic fertilizer industry, they must first understand market trends and the price of organic fertilizer equipment.

Production characteristics of different models of organic fertilizer granulators

fertilizer granulator Sep 2, 2023

Common organic fertilizer granulators include: npk fertilizer granulator, transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

For example, the working principle of the disc granulator machine, the main motor drives the pulley and the belt, drives the small gear through the reducer, the small gear meshes with the large gear fixed at the end, and works until the large gear is installed on the The main shaft is fixed on the adjustment plate to support the work of the whole disc (the machine used with the sprayer), the material enters the disc, and as the disc rotates and sprays the device, the material sticks together evenly to form spherical particles. The upper part is designed with an automatic cleaning device to prevent the material from sticking to the disc, which greatly improves the service life of the machine. With the continuous rotation of the motor, materials continue to enter to achieve mass production and meet the needs of continuous work.

Advantages of organic fertilizer granulator

1. After the pressure wheel of the organic fertilizer granulator increases, the bearing increases, and the ability to withstand pressure increases.

2. After the pressure wheel is enlarged, the extrusion friction temperature is not easily transmitted to the bearing chamber, so as to ensure that the bearing lubricating oil is not easy to overflow at low temperature.

3. After the press wheel is increased, the roller can be repaired 2-3 times, which delays the service life of the organic fertilizer granulator, reduces the production cost, and increases the profit margin of the investment project standard.

4. The pressure cycle of the machine is uniform, the operation is stable, the pressure area is increased, and the production efficiency is improved.

5. The compression molding of this model is various, as long as the mold is changed, the formation of round rods and particles can be realized, so as to adapt to the compression molding of different materials and achieve the best effect

Process for Fermentation of Organic Waste by Organic Fertilizer Composting Machine

fertilizer granulator Sep 2, 2023

Organic waste fermentation organic fertilizer composting machine is an essential equipment in the production of organic fertilizer through organic waste fermentation. The composting machine can evenly mix the fermented stacked materials, increase the oxygen content in the material pile, and promote the fermentation process of organic fertilizer. The traditional composting method takes several months to fully ferment and mature, while the modern fermentation method only takes 7 to 15 days to complete, and the composting machine plays an indispensable role in this.

There are different models of organic waste fermentation organic fertilizer composting machines, ranging from two meters, three meters to eight meters. The higher utilization rates are four meters, five meters, and six meters. This is because the fermentation tank is built over four meters wide, which can facilitate forklift feeding and discharging. However, composting machines with a wide span can cause uneven stress in the middle due to their wide width, resulting in unsatisfactory stacking speed and effect. The price of composting machines also varies depending on the model, and the wider the span, the higher the price. Therefore, when choosing a composting machine, customers should consider factors such as equipment price and civil engineering investment, and ultimately choose the appropriate model of composting machine.

The organic waste fermentation organic fertilizer composting machine is suitable for the industrial fermentation treatment of organic solid substances such as animal manure, household waste, sludge, crop straw, etc. It can also be used for feed fermentation. The tank type fermentation equipment adopts a ground tank structure, and a series of fermentation products with multiple tanks can be designed according to the factory structure.

The organic waste fermentation organic fertilizer composting machine has the characteristics of simple operation, short fermentation cycle, sufficient fermentation, low pollution, and convenient expansion. Utilizing limited land area to achieve large-scale harmless treatment of organic waste has become a reality.

The organic waste fermentation organic fertilizer composting machine has a compact structure, advanced technology, and utilizes some beneficial microorganisms to promote the rapid decomposition of organic waste such as livestock and poultry manure. It adopts a unique continuous aerobic fermentation technology to quickly decompose, dehydrate, sterilize, and deodorize organic waste, achieving the goal of harmless, resourceful, and reduced treatment, with low energy consumption and stable product quality.

How to use chicken manure organic fertilizer equipment to process fertilizer?

fertilizer granulator Sep 2, 2023

1. The dehydrator dries fresh chicken manure

Fresh chicken manure has high moisture content, so it is necessary to separate the liquid and solid in the chicken manure through a solid-liquid separator.

2. Use a chicken manure turner for composting

Composted chicken manure is better for fertilizer and healthier. At the same time, you can also use fermented chicken manure to sell directly.

3. Broken fermented organic chicken manure

This process is the key to the granulation of chicken manure. Using a semi-wet pulverizer, it can be conveniently agglomerated into powder.

4. Mix the crushed chicken manure powder evenly

In order to get evenly distributed chicken manure, an organic fertilizer mixer is essential in the process of making chicken manure. We can provide you with a pan mixer for your use. High mixing efficiency and small footprint.

5. Chicken manure granulation equipment granulated chicken manure for sale

Making chicken manure pellet machine plays an important role in the process of making chicken manure. Without a machine, pellets cannot be made. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. There are three types of new organic fertilizer granulation, rotary drum granulator and disc granulator machine for your choice. Each one can meet your requirements.

6. Drum dryer drum cooler drying and cooling granular chicken manure fertilizer

The finished chicken manure pellets are in a state of high temperature. In order for the pellets to be in good condition, the temperature must be lowered. It makes chicken manure treatment equipment fast.

7. Screening and packaging

What is wet granulation? Which type of organic fertilizer granulation machine is needed

fertilizer granulator Sep 2, 2023

The wet granulator adopts the wet granulation method. If a liquid is used in the agglomeration of raw materials, then it is a wet granulation process. People invented and developed wet granulation very early. We make extensive use of new wet granulation techniques. Wet granulators are very useful in this process. According to the different steps of wet granulation and the use of binders, it can be divided into several types. Such as steam granulation, moisture activation dry granulation, freeze granulation, foam granulation, reverse wet granulation, etc. You can apply these technologies to granulate fertilizer pellets, granules, chemicals, livestock feed and more. Huaqiang Heavy Industry Technology adopts the most environmentally friendly wet granulation technology to provide you with a variety of high-quality wet granulators. They are drum granulator, new organic fertilizer granulator (also known as stirring tooth granulator), new organic fertilizer granulator and disc granulator machine, etc., each has its own characteristics, and the fertilizer granulator machine price is also different.

Our research on wet granulation has a long history. Modern wet granulation equipment and technology are sufficient to deal with most raw materials and can make up for some shortcomings of wet granulation technology. This means you only need one set of machines, and you can make pellets from a wide variety of feedstocks, and it’s very adaptable. Also, if you want to produce granules that contain active substances, such as some tablets, bio-organic fertilizers, etc, you will want to use wet granulation to do the job. Because dry direct compression granulation is not the best way to handle active substances. Even if the active substance is moisture sensitive, you still have the option of wet granulation. And the organic fertilizer granulator machine is fully capable of this job.

The process of organic fertilizer composting machine fermenting fecal raw materials

fertilizer granulator Sep 2, 2023

The raw materials for producing organic fertilizers are quite extensive, with common ones being poultry manure such as chicken manure, pig manure, cow manure, and sheep manure. Such raw materials need to undergo biological fermentation and then meet the standards of harmless treatment, in order to further produce commercial organic fertilizers. In general, the moisture content of raw materials is high, and a certain proportion of dry materials need to be added for moisture adjustment, such as straw powder, mushroom residue, etc.

Taking sheep manure as an example, pile it up on the site, sprinkle a special fermentation agent for sheep manure composting on the surface of the raw materials, and add an appropriate amount of dry/auxiliary materials according to the moisture content. The general ratio of raw materials and auxiliary materials is 3:1, and the width and height of the pile are determined based on the respective composting machine model.

Then, the organic fertilizer composting machine walks on top of the material pile, evenly flipping, stirring, and crushing the raw materials, so that the sheep manure and dry material auxiliary materials and bacterial strains are fully stirred and evenly mixed. The composting machine also has a crushing function, even if there are large pieces of sheep manure or dry material auxiliary materials, under the action of the composting machine, the large pieces of materials can be crushed and decomposed to facilitate full fermentation.

After the organic fertilizer composting machine flips over, a new flat material pile is formed, and the new pile is in a fluffy and loose state, creating a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizers. In this state, the flipped pile can be raised to a high fermentation temperature within 24 hours, allowing the pile to maintain high temperature for 2-3 days, and then flipped again. In this state, it has basically become fat in 7 days.

In high temperatures, bacteria, grass seeds, and insect eggs in sheep manure are killed, and large molecular proteins are decomposed into small molecular proteins that are beneficial for crop absorption. During the biological fermentation process, it can effectively prevent the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole in feces, and completely eliminate the odor in feces.

With high temperature and flipping, the moisture in the raw materials will gradually decrease. The general fermentation cycle is 12-15 days, and the fastest fermentation can be completed in 7 days, and the pile can be collected. The moisture content will also decrease to about 30%. We can continue with the next step of deep processing, such as screening, crushing, and granulation.

As long as the early fermentation work is done well, the quality of organic fertilizers will be better, and the later deep processing process will be easier to carry out, such as granulation, without problems such as difficulty in pelletizing.

In summary, it can be seen that the organic fertilizer composting machine plays a crucial role in the production and application of organic fertilizers, and it is crucial to choose a suitable high-quality and cost-effective organic fertilizer composting machine.

Working principle and equipment characteristics of disc granulator

fertilizer granulator Sep 2, 2023

Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the price of granulator varies. Let’s learn about the disc granulator together today.

The disc granulator machine is an important part of the organic fertilizer or npk manufacturing process. Disc granulator is widely used to produce round granules of organic fertilizer and compound fertilizer. In this way, granular fertilizers are easy to transport and store. The fertilizer granulator is characterized by its wide application range and granulation rate up to 93%. It is an ideal granulator for you to produce fertilizer among many machines. Our company has various types of fertilizer granulators with different inner diameters, side heights and rotating speeds. In addition, as a disc granulator supplier, environmental disc granulators with different production capacities can meet the requirements of our customers. In short, it has the popularity and potential of granular fertilizer production enterprises in the world.

Working principle of disc granulator machine:

1. Disc

The disc is lined with high-strength fiberglass, which is corrosion-resistant and durable. The bottom of the pan is reinforced with multi-layer radiant steel plates, which is durable and never deformed. Sturdy base design, no need for anchor bolts, smooth operation. The automatic cleaning board above the sticky material improves the service life of the equipment and saves labor. The disc design ensures a high granulation rate, and the finished product rate is as high as 93%! The diameter of the disc granulator is proportional to the capacity ratio.

2. The gear of the disc granulator machine

The gear adopts high-frequency quenching, which doubles the service life.

3. Motor and reducer

These parts are powerful and reliable with a long service life.

4. Transmission belt

The motor and reducer are driven by flexible belts to ensure smooth starting, increase the service life of the equipment, and reduce the compactness.

Advantages and disadvantages of wet organic fertilizer granulator for chicken manure

fertilizer granulator Sep 2, 2023

As a mature technology, wet granulator is suitable for granulation of most materials. The product has good fluidity and density. Due to the participation of liquid in the process, no dust is produced, and there is no air pollution at all. But wet granulation is a complex process that requires several steps and may result in material loss. The company designed our wet granulation equipment to avoid this situation as much as possible. Particles that are not large enough will remain in the machine. They will pellet the new material until they reach the proper size. Material loss is reduced to a minimum. And the machines of our wet granulation line can work closely together, so there are almost no mistakes in the process. For those materials that are sensitive to humidity and temperature, we recommend that you choose our roller granulator or flat die pelletizer to get the job done.

Common wet organic fertilizer granulators include: drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator machines, various granulators have their own production characteristics, and the fertilizer granulator machine price vary. For those materials that are sensitive to humidity and temperature, we recommend that you choose our twin roll pelletizer or flat die pelletizer to get the job done.

Zhengzhou Huazhiqiang organic fertilizer equipment manufacturer is a company mainly engaged in organic fertilizer granulator (roller granulator, disc granulator, etc.), organic fertilizer turning and throwing machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other complete sets The organic fertilizer equipment manufacturer of the organic fertilizer production line, the technology development system has won unanimous praise from the majority of users.

Characteristics and advantages of different models of organic fertilizer mixers

fertilizer granulator Sep 2, 2023

Organic fertilizer mixer equipment is commonly used in organic fertilizer processing processes in three types: horizontal mixer, dual shaft mixer, and disc mixer. It plays a mixing and stirring role in organic fertilizer production processes.

1. Mixing effect of organic fertilizer mixer:

A horizontal mixer uses the blades on the mixing shaft to select and lift the boredom and then drop it, completing one mixing cycle. The usual mixing method is suitable for the mixing and stirring of powder, small particles, and semi wet materials. The stirring effect is moderate. The production efficiency is average.

A dual shaft mixer uses a quantitative amount of raw powder to flow into the mixing tank from the feeding port, and is sprayed onto the raw powder through several certain pressure nozzles. The fixed length of the shaft is stirred by blades to form a ball core with consistent tax content, and transported to a pre added water ball forming plate. The entire mixing process is also divided into three areas: silent, well mixed, and unloading. Thus achieving a better mixing effect through a lower speed. The stirring effect is relatively good. High production efficiency.

The disc mixer adopts a white wire needle wheel reducer. The effect is moderate. The production efficiency is average.

2. Comparison of wear resistance of organic fertilizer mixers:

Due to the high circumferential speed of the mixing blades and the rotation trajectory of the blades in a horizontal mixer, the wear of a single horizontal shaft mixer is greater than that of a double horizontal shaft mixer. Therefore, using expensive special steel increases maintenance costs.

Double axis mixer, the mixing blades of this organic fertilizer mixer equipment are mostly made of welded hard alloy blades, which have good wear resistance and long service life.

The disc mixer adopts a disc type vertical axis centripetal stirring, and during the circumferential stirring process, the stirring wear is medium and the wear resistance is medium.

3. Comparison of production capacity of organic fertilizer mixers:

Compared with three types of organic fertilizer mixer equipment, the horizontal mixer has average efficiency and is lower than the dual shaft mixer. Stir between 2-15 tons.

The dual shaft mixer, due to the use of dual shafts, greatly improves the mixing efficiency, which is several times higher than the other two. The mixing volume is between 20 and 45 tons per hour.

A disc mixer is similar to a horizontal mixer, with average efficiency. Mix approximately 2-16 tons per hour.

4. Comparison of load startup of organic fertilizer mixer:

Horizontal mixer, dual shaft mixer, and disc mixer can all be started under load.

5. The transmission of the organic fertilizer mixer adopts belt transmission.

6. Characteristics of organic fertilizer mixer: All three have overload protection, easy maintenance, and simple and convenient operation.

By understanding the characteristics and comparison of the three types of organic fertilizer equipment mentioned above, including horizontal mixers, dual shaft mixers, and disk mixers, one can have a reference basis for purchasing organic fertilizer mixer equipment. If the production capacity requirement is high, choosing a dual shaft mixer is ideal. If the production capacity requirement is not high, choosing a lower priced horizontal mixer or disc mixer.