Working principle and structural characteristics of organic fertilizer cage crusher

fertilizer granulator Aug 17, 2023

The dust-free cage crusher belongs to a medium-sized horizontal cage shredder. It can crush various single fertilizers with a water content below 10% -20%, especially suitable for materials with high hardness. This machine is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the material is crushed from the inside out through the impact of the cage bars. It has the characteristics of simple structure, high crushing efficiency, good sealing performance, stable operation, easy cleaning, and convenient maintenance.

The working principle and structural characteristics of a dust-free cage crusher: The dust-free cage crusher is composed of main components such as a frame, casing, large cage wheel group, small cage wheel group, and two electric motors. During operation, one motor drives the large cage to rotate clockwise, while the other motor drives the small cage to rotate counterclockwise. The material enters the inner cage through the hopper, and the steel bars repeatedly impact and crush the material, achieving the effect of finely crushing the material.

The structure of the crushing equipment for organic fertilizer production is composed of a lower frame, casing, upper and lower shaft seats, spindle, hammer head, hammer head bracket, belt pulley, motor frame, and other parts. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, and the main shaft is equipped with a hammer head and a hammer head bracket. The feeding hopper is installed on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

The working principle and advantages of a dual disc organic fertilizer composting machine

fertilizer granulator Aug 17, 2023

In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer production processes. At present, the production process of organic fertilizers from livestock and poultry breeding waste mainly includes granulation after fermentation to produce granular products, powder products after fermentation, and the addition of microbial agents to produce bio organic fertilizers. Among them, the most important process is granulation after fermentation.

The large-span traveling dual wheel organic fertilizer composting machine adopts an intermediate chain transmission mechanism, which drives two large diameter flipping wheels, symmetrical flipping, no dead angle adjustable displacement trolley, left and right displacement, and low energy consumption to complete the large-span flipping work. In the case of deep stacking of materials, a unique energy-saving transmission mechanism is used to achieve high depth and large span turning operations using less power. Its hydraulic lifting system can automatically lift the turntable, ensuring that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures convenient equipment operation, safety, and reliability. The wheeled organic fertilizer composting machine can be customized with different spans based on the width of the fermentation tank.

The large-span dual wheel drive organic fertilizer composting machine is suitable for the fermentation and turnover of organic waste such as pig, cow, sheep, and chicken manure, sludge waste, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. Compared with traditional trough composting machines, it saves a lot of space and has a wide range of flipping, deep flipping depth, even flipping, and high flipping efficiency.

The chicken manure organic fertilizer fermentation equipment has the characteristics of good mobility and high output rate, which can effectively improve labor productivity, save manpower, and achieve the goal of reducing production costs and improving product quality; It is a new type of product with low investment and high returns; It also has functions such as stirring and crushing, and is an essential key equipment for fertilizer making enterprises. It largely replaces manual operations, reduces human labor, and improves work efficiency. Therefore, there has been an upward trend in agricultural production in China.

Animal manure is processed into organic fertilizer through organic fertilizer equipment

fertilizer granulator Aug 17, 2023

Livestock manure is an ideal high-efficiency bio-organic fertilizer in the agricultural production process. Appropriate application of livestock and poultry manure can improve soil, fertilize soil and prevent soil degradation. However, direct application will cause environmental pollution and decline in the quality of agricultural products.

The livestock and poultry manure is processed into organic fertilizer through organic fertilizer equipment. The production of organic fertilizer mainly includes two processes: pre-fermentation and post-granulation. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator , disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, each granulator has its own production characteristics, fertilizer granulator machine price vary. At the same time, fermentation is the most important thing. What are the hazards of unfermented livestock and poultry manure?

Hazards of unfermented livestock and poultry manure:

Infection by pests and diseases: Feces contain a large number of microorganisms harmful to human health, such as Escherichia coli and nematodes. Direct fertilization will spread pests and diseases, making plants prone to disease, polluting the environment, and adversely affecting human health.

Burning seedlings: Once the fermentation conditions are reached, the unfermented manure in the soil contains active microorganisms, and the heat generated during the fermentation process will seriously affect plant growth or cause seedling burning.

Toxic gas hazard: Feces will produce sulfur dioxide and ammonia gas, which are toxic gases to crops and the atmospheric environment. Oxygen-depleted soil: Organic matter consumes a lot of oxygen in the soil during the decomposition process.

Slow fertilizer effect: The nutrients in unfermented manure are slow-release fertilizers and cannot be directly absorbed and utilized by plants. Environmental pollution: After wind and rain, the fertilizer effect of manure is washed away, polluting rivers and soil.

Inconvenient transportation: Untreated livestock manure is bulky and inefficient, which is inconvenient for transportation and practical application.

How to choose the appropriate equipment for the organic fertilizer production line of poultry and livestock manure

fertilizer granulator Aug 17, 2023

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces seriously exceed the standard, making it difficult to treat them with traditional methods of returning them to the fields. In response to this situation, people have developed an organic fertilizer production line with mobile and efficient solid-liquid separation technology as the core, integrating and supporting efficient mixer, flipper, organic fertilizer granulator and other fertilizer production equipment.

The early fermentation part of the production line configuration for poultry and livestock manure organic fertilizer includes organic fertilizer fermentation equipment, high humidity material crusher, and drum screening machine. Post granulation part: mixing mixer, organic fertilizer granulation machine, disc granulation machine, wet stirring tooth granulation machine, organic fertilizer drying machine, rotary cooling machine, drum screening machine, rotary coating machine, automatic weighing and packaging machine, and intermediate belt conveyor connection.

How to choose an organic fertilizer production line for livestock manure?

1. Choose reliable organic fertilizer production line manufacturers. Turn around and see more, be sure to conduct on-site inspections to check the manufacturer’s production capacity and after-sales support. Don’t blindly follow online advice. If necessary, you can bring materials for machine testing.

2. Select equipment based on materials, such as moisture content, yield, size, etc., starting from the actual situation.

3. Scheme design. Each manufacturer will provide you with a set of process flow diagrams based on the size of your site and the required equipment. Choose multiple manufacturers, create multiple sets of processes, and make multiple choices.

4. Don’t be greedy for cheap things and suffer big losses. In terms of organic fertilizer equipment, it is necessary to choose high-quality and service-oriented equipment, otherwise the unstable operation of the equipment in the later stage will not result in small losses!

How to improve the production efficiency of organic fertilizer equipment?

fertilizer granulator Aug 14, 2023

What equipment does a complete organic fertilizer production line include? How to improve the production efficiency of organic fertilizer equipment?

Fermentation dumper: Fermentation dumper is divided into trough dumper and self-propelled dumper. Mainly used for fermentation, deodorization and sterilization.

Organic fertilizer pulverizer: the most common pulverizers are vertical pulverizer and semi-wet pulverizer, which are mainly used for pulverization of fermentation raw materials.

Feeder: The function of the feeder is to temporarily store the material and then connect it to the production line.

Organic fertilizer mixer: the most common are vertical mixer and horizontal mixer

Granulator: The most common ones are npk fertilizer granulator, disc granulator machine and drum granulator. The type of granulator should be determined according to the raw material, and the fertilizer granulator machine price varies.

Organic fertilizer drying and cooling machine: The dryer dries the excess water in the organic fertilizer particles, which is convenient for material storage and not easy to deteriorate. The cooler cools the organic fertilizer granules in time, so that it can quickly enter the next process.

Screening machines: the most common are drum screening machines and vibrating screening machines. It is to sieve out oversized particles that need to be re-crushed and re-granulated. The powdery material returns to the granulation process for re-granulation, and the qualified particles are kept through the belt.

How to improve the production efficiency of organic fertilizer equipment?

1. The machine is often used, and maintenance is particularly important. Check the condition of the machine in time and clean the machine. After processing every day, check whether the screws in each part are loose, and whether the wearing parts such as claws and sieves are worn.

2. Regularly add lubricating grease, mainly on the bearings of the machine, to ensure that the machine can work smoothly. The working frequency can refer to the instruction manual.

3. Carefully clean up the crushed materials, and it is forbidden to mix copper, iron, lead and other metal parts and large stones into the crushing chamber.

4. Regarding the speed of the machine, do not adjust it at will. Generally, it is allowed to differ from the extra speed by 7-9.

Product characteristics and scope of use of cage type organic fertilizer crusher

fertilizer granulator Aug 14, 2023

The cage type organic fertilizer crusher belongs to a medium-sized horizontal cage bar crusher, which is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the materials are crushed from the inside out through the impact of the cage bars. It is the nemesis of hard particle materials such as monoammonium, diammonium, urea, and is a sharp tool for composite fertilizer crushing.

Scope of use:

The compound fertilizer production line cage crusher is suitable for crushing hard mineral elements with a moisture content of 10% -20%, such as kaolin, clay, and bentonite. This machine is widely used for crushing organic minerals, composite fertilizers, composite fertilizer particles, and fertilizers. This machine is developed by Xingyang Huitongda Machinery Equipment Co., Ltd. after years of crushing experiments.

Product features:

1. The compound fertilizer production line cage crusher has a simple structure, high efficiency, low cost, convenient maintenance and repair, and is also suitable for easily sticky materials. Therefore, it is widely used in the processing of organic fertilizer materials.

2. The cage crusher of the compound fertilizer production line uses high-strength wear-resistant hard alloy cage bars with synchronous speed during the crushing process. The inlet and outlet design is reasonable, and the crushed materials are uniform, not easy to stick to the wall, and easy to clean.

3. After the material enters the pants through the feeding port, it is divided into two paths and falls into two rotors. The rotors rotate at high speed through the belt drive of the electric motor. The rotor and the electric motor are installed on the lower casing, and the rotor is enclosed in the upper and lower casing. Opening the covers on both sides can facilitate cleaning, observation, and maintenance.

4. The rotor spindle is supported on two bearing pedestals through aligning bearings, and the spindle is equipped with a chain seat. The chain seat is used to install a ring chain, which can protect the spindle from corrosion and damage.

The organic fertilizer crusher can ensure the standard rate of the finished product, solve the inconvenience caused by uneven fineness of the finished product, and is equipped with a standard stainless steel mesh inside. The mesh size can be selected and standardized, with a small footprint, convenient packaging, simple operation, and no dust pollution. It is an ideal pulverizing equipment.

What are the advantages of fertilizer granulators in fertilizer production?

fertilizer granulator Aug 14, 2023

The poultry manure organic fertilizer equipment uses chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc., and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria. Under the action of mixed fermentation. Organic fertilizers include powder and granules. What are the advantages of granulation process in fertilizer production?

In general fertilizer production, organic fertilizers are granulated, and the purpose of granulation is as follows:

① For accurate quantification, distribution and management, avoid uneven distribution of nutrient content.

②Prevent dust from flying and sticking to the wall. Granulation can prevent environmental pollution and loss of raw materials.

③Prevent segregation of fertilizer components. When the particle size and density of each component in the formulation are different, segregation is prone to occur. Granulation can effectively prevent the segregation of fertilizer particles.

④Prevent agglomeration during fertilizer production. The number of particles that can be contacted around each particle is small, so the adhesion and agglomeration are greatly reduced, and the fluidity of the particles can be greatly improved.

⑤Adjust bulk density, increase or prolong the storage time of fertilizer.

⑥Easy to use and transport, value-added granules.

Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Zhengzhou Huaqiang Heavy Industry Technology Co.Ltd is an organic fertilizer machine manufacturers mainly engaged in organic fertilizer turning machines, organic fertilizer pulverizers, organic fertilizer granulators, dryers, coolers, screening machines and other complete organic fertilizer production lines. After-sales service and a complete set of supporting facilities, welcome to consult.

What organic fertilizer equipment is required for the production of granular fertilizers?

fertilizer granulator Aug 14, 2023

With the improvement of people’s living standards, people have higher and higher requirements for the quality of agricultural products and the environment of the place of production. Organic food, ecological food and green food will gradually occupy the high-end market. Therefore, an era of reducing the pollution of chemical fertilizers and pesticides and vigorously developing bio-organic fertilizers has come.

Organic fertilizers are spherical particles. Organic fertilizer granulator machine plays a huge role in the production process of organic fertilizer. The process of making organic fertilizer granules is very complicated. The granulation process includes fermentation-crushing-mixing-granulation-polishing-drying-cooling-screening-packaging.

1. Raw materials: There are also a wide range of raw materials for organic fertilizers, including crop straw, soybean meal, animal manure, distiller’s grains, sugar residue, etc. These raw materials must first be treated with alcohol, and some nutrients can be added appropriately during this period. The fermentation process increases the efficiency of granular fertilizers, which are needed by crops.

2. Moisture: generally dry granulation, the moisture requirement is about 15%, and then select different granulators according to the different characteristics of the material.

3. Organic fertilizer equipment: The new organic fertilizer granulator is suitable for materials with high adhesion. A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, weighing packaging machine.

Among them, the organic fertilizer granulator machine is an important machine for the production of organic fertilizer, and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die Granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Composition of Fermentation Treatment Equipment for Large Scale Cow and Sheep Manure in Farm

fertilizer granulator Aug 14, 2023

The manure from livestock farms and the sewage from chemical plants are all sources of pollution. What we can do now is to use organic fertilizer equipment to solve the root cause of these environmental pollution. Organic fertilizer equipment has been developed specifically for livestock manure, which is processed and fermented into organic fertilizer material through harmless treatment, which not only eliminates environmental pollution, Organic fertilizer materials are also used to supplement soil with organic matter to improve soil quality, which is why the country strongly supports the use of organic fertilizer materials, which also plays a protective role in our physical health.

Tank type composting machine is a specialized equipment used to treat solid organic matter from livestock manure and achieve aerobic high-temperature composting. Suitable for the fermentation and turnover of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, tank residue cake, and straw sawdust, it is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. It is the host of composting and fermentation farms. By using a trough composting machine, continuous production can be achieved, allowing composting materials to be fully oxygenated, fermented evenly, and partially drained of water, achieving the goal of harmless and resource utilization. Each flipping can ensure that every detail of the material is fully in contact with the air, replenishing oxygen, and draining water.

The composition of the large-scale cattle and sheep manure fermentation treatment equipment in the breeding farm includes a walking fermentation tank, a walking track, a power supply device, a flipping and overturning part, and a tank changing device (also known as a tank changing car, mainly used for multi tank use).

The span of large-scale cattle and sheep manure fermentation processing equipment in the breeding farm can meet the requirements of the fermentation cycle. The length of the fermentation zone track can be selected within a certain range according to the processing capacity requirements. Increasing the length of the fermentation zone track can increase the yield of finished products in a multiple. The Tank type composting machine adopts a track type operation mode, ensuring good reliability in the production process and minimizing energy consumption.

What is the difference between powdery and granular organic fertilizer production lines?

fertilizer granulator Aug 14, 2023

As the process part of the granular organic fertilizer production line, the main processes of the powdered organic fertilizer production line are fermentation, crushing, mixing, and packaging. Basic organic fertilizer equipment includes dehydrator hydration, dryer, fermentation equipment, pulverizer, mixer, packaging machine. Compared with the simple process of powdered fertilizer, granular organic fertilizer needs further processing.

The basic process of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, granulation, drying, cooling and packaging. Need to configure organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine, organic fertilizer cooling machine. The pellets can be packaged, stored or sold after cooling. Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer is based on the principle of honest management, aggressive and pioneering, including organic fertilizer production line, npk manufacturing process, etc. (Roll granulator, disc granulator, etc.), drying, cooler, screening machine and other organic fertilizer equipment manufacturers of the complete organic fertilizer production line, with perfect after-sales service and a complete set of supporting facilities, the technology development system has won the majority User praise.