How to use an organic fertilizer production line to produce bentonite granular fertilizer?

fertilizer granulator Aug 17, 2023

Bentonite is a kind of non-metallic mineral, which has great use value for plants and soil. Bentonite is often used as a soil amendment and fertilizer conditioner. More importantly, the use of bentonite as a fertilizer can not only avoid damage to soil compactness and soil sustainability, but also effectively increase the yield of crops and land. Therefore, bentonite fertilizer is very popular in agriculture. If you want to produce bentonite fertilizer or start a bentonite business, we can recommend organic fertilizer granulator machine for you. Use this machine to make your bentonite raw materials into high-quality bentonite granules.

Disc granulator for bentonite production

The disc granulator machine adopts advanced wet granulation technology. When the moisture content of your bentonite raw material is around 25%, the disc bentonite granulator is your best choice. This machine allows you to improve the granulation efficiency in the production of bentonite granular fertilizer. On the one hand, the granulation rate of the disc bentonite granulator can reach more than 93%. On the other hand, the pot part of the machine has three outlets. That is to reduce labor intensity and improve work efficiency. In addition, the disc granulator for producing bentonite is also equipped with a spraying device. That is to say, you can add an appropriate amount of water or binder to the bentonite material during machine operation.

Double Roller Bentonite Granulator（npk fertilizer granulator）

Different from the pan-biological granulator, the twin-roll granulator for bentonite production is suitable for dry granulation. This machine requires bentonite raw materials with a water content of about 5-10%. The double-roller bio-granulator uses extrusion force to make powdered bentonite fertilizer into high-quality bentonite granules. What’s more, the twin-roller granulator adopts eugenic formula, which means the quality of bentonite granules meets the technical requirements of compound fertilizer. The particle shape can be selected by using a two-roll bentonite granulator. The shape of bentonite particles can be selected in a wide range, such as pillow shape, semicircle shape, rod shape, pellet shape, walnut shape, flat spherical shape, square strip shape and so on.

Working principle and performance characteristics of organic fertilizer drum granulato

fertilizer granulator Aug 17, 2023

The drum granulator is a machine used for granulating organic fertilizers. It is used for granulation of various organic substances after fermentation, breaking through the conventional organic granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy.

The working principle of the drum granulator: The material enters the front end of the rotating cylinder through the feeding pipe (the slope of the feeding pipe should be greater than the natural inclination angle of the material). The steam inlet pipe located at the front end of the cylinder sprays a certain pressure of water vapor. Due to the fact that the steam inlet nozzle is located at the bottom of the material. And the steam has a certain pressure. Therefore, the material can obtain some moisture more evenly and form smaller particles. Due to the certain inclination of the drum granulator body for compound fertilizer and compound fertilizer. These small particles continuously move around the circumference and axis of the cylinder under the action of gravity and lining friction, and gradually form particles of certain specifications during the movement.

Be sure to choose a powerful manufacturer to purchase a complete set of organic fertilizer drum granulators, and the price provided by the manufacturer for purchasing the complete set is more affordable; Moreover, the manufacturer has strong strength, guaranteed equipment quality, and prices are more open and transparent, without intermediaries earning price differences; In addition, large manufacturers usually have professional managers to tailor production line plans for users and allocate equipment reasonably, so overall, users can buy a more affordable set of organic fertilizer drum granulators; And in the later stage, it can create higher profits for users.

Granulation raw materials and production process of organic fertilizer complete equipment

fertilizer granulator Aug 17, 2023

Nowadays, many people have a certain understanding of the equipment used in organic fertilizer production lines. Due to environmental reasons, the primary problem faced by breeding sites is how to treat animal manure. At this time, organic fertilizer production lines come in handy, and many people know how to use organic fertilizer production lines to treat animal manure into organic fertilizer material.

The raw materials for the complete set of organic fertilizer equipment can be pig manure, chicken manure, cow manure, sheep manure, straw, humic acid, urban sludge, recycled garbage, distiller’s grains, and other waste materials. In the later stage, the raw materials are added with bacterial strains for aerobic fermentation, and then the materials are anaerobic fermented. The fermented materials are transported to the raw material warehouse using a mobile forklift. A belt conveyor is installed under the raw material warehouse to transport the fermented materials to a semi wet material crusher. Materials that are not easily crushed should be equipped with a bipolar crusher, which crushes finer and better materials. Then, the materials are transported to a horizontal mixer using a belt conveyor, Vertical mixers can also be used, which can be selected according to the material, and then the material is transported to the organic fertilizer granulator. The granulator comes out and transports the material to the throwing machine for shaping, making the material rounder, more uniform, and smoother. A coating machine can also be added for coating, and then the conveyor transports the material to the screening machine, dividing the particles according to their grades. Qualified materials enter the conveyor and are transported to the automatic packaging machine, The finished granular organic fertilizer is already produced.

When using complete sets of organic fertilizer equipment, the coordination between accessories can make the operation more stable. However, this is not easy to achieve. In the process of use, we also need to pay attention to small details. More importantly, it is the connection before the device starts up. Good spare parts can bring us greater efficiency. When installing accessories, we also need to pay attention. We need to install them properly, and the connection between the components must be sealed to ensure that faults are minimized. Generally speaking, as long as the equipment quality is guaranteed, there won’t be too many problems. The responsibility of the manufacturer is significant, and various small details should also be dealt with firmly during production. Production is one aspect that reflects the strength of the manufacturer. Focusing on improving details will yield more benefits.

How to solve the problem of rough fertilizer in organic fertilizer granulators

fertilizer granulator Aug 17, 2023

The organic fertilizer granulator is to make the fertilizer into the granule that the user needs, which is convenient for the later use or sale of the fertilizer. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

The service life of the granulator depends on whether the daily maintenance of the equipment is perfect. It should be noted that the components of the organic fertilizer granulator will wear out with the extension of use time. If it is not processed in time, the particle size of the finished product will become larger, thicker, and not beautiful enough. We need to replace the liner of the granulator.

When replacing the liner, pay attention to cleaning the outlet near the outlet. When replacing new worn parts, the transmission parts must be painted to ensure lubrication. New worn parts must also be fixed in place to avoid unnecessary loss from loosening.

If the daily maintenance of the organic fertilizer granulator machine is done well, the service life of the granulator can be greatly extended. We should cherish the equipment, mainly do not let the equipment run empty, pay attention to the temperature change of the equipment and do not overload it, and stop running in time if there is noise Check for faults and use the device after troubleshooting.

On the other hand, if you produce commercial granular organic fertilizer, you can use a round polishing machine, which is designed on the basis of a flat die extrusion granulator. The cylindrical particles made by the flat die extrusion granulator are ground into spherical particles at one time; no need to grind again; the ball forming rate is extremely high ≥ 97%; the particle density is high, beautiful and practical. It is an ideal equipment for producing organic (biological) fertilizer granulator.

The organic fertilizer granulator is the core of granulation in the fertilizer production line

fertilizer granulator Aug 17, 2023

The chicken manure specialized organic fertilizer granulator is one of the most core equipment in organic fertilizer equipment, which directly affects the quality of organic fertilizer particles (roundness, uniformity, fertilizer moisture retention performance, etc.). Different granulation processes for organic fertilizers require different types of granulators, which directly affect the yield, quality, appearance, price, and other aspects of the product. It can be said that the organic fertilizer granulator is the core of the entire production line.

The raw materials for making organic fertilizers come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, excrement free, sludge, sugar factory filter mud, distillery distiller’s grains, and so on. Various organic fertilizer equipment manufacturers have developed various granulators for different raw materials and requirements for improving product quality and output, such as roller extrusion granulators, strand rotation granulators, disc granulators, and stirring tooth granulators.

The roller extrusion granulator belongs to the dry granulation process, without the need for drying process, with high granulation density, good fertilizer efficiency, and full organic matter content. The cost of purchasing a dryer and cooling machine is eliminated, and there is no need to burn coal in the later stage, which saves a significant portion of the funds. However, the shape of the granules produced by the extrusion granulator is flat and circular, which is prone to jamming when the field crop machine is used for sowing, and the fluidity is not very good. So if this granulation process is used with caution for organic fertilizers produced by machine sown farmers, it is recommended to use composite fertilizers and compound fertilizers.

How to perform the flipping operation of raw materials using a tracked composting machine

fertilizer granulator Aug 17, 2023

The small tracked composting machine adopts a ground strip fermentation method for bio organic fertilizers, which better ferments and turns over garbage, feces, and other materials on the ground. Its characteristics are low investment, high return, low energy consumption, low cost, and high effectiveness. It is mainly applied in livestock farms, such as cattle farms, sheep farms, and other types of livestock farms. Crawler type composting machines can stir and crush materials, decompose organic matter under aerobic conditions, improve fermentation speed, and effectively prevent the generation of harmful and odorous gases such as hydrogen sulfide and amine gas during the fermentation process, which is conducive to environmental protection requirements and improves fertilizer efficiency. It uses a diesel engine as the power, with four wheels running. The power is transmitted through the transmission system to the drum carrying the combined cutting tools for operation. The quality is reliable, so the performance is stable and the operation process is simple.

How to perform the flipping operation of raw materials using a tracked composting machine

1. The walking principle of the composting machine is to use low speed. However, due to different materials and water contents, drivers can choose the appropriate speed based on the actual state of the pile flipping to achieve the best efficiency. After starting, idle for 3-5 minutes in the unloaded parking state, then adjust the speed and idle for 1 minute before proceeding with the pile flipping operation.

2. The entire overturning operation machine should ride on the material stack, and it is strictly prohibited to forcefully drive into the material stack. The material width cannot exceed the working space of the composting machine. When encountering engine strain during operation, do not forcefully overturn the pile. Quickly rotate the speed button to slow down or stop walking, so that the composter is in a parked state. At this time, only the overturning shaft is used for operation. The composter can quickly overturn the materials on the overturning shaft and continue the overturning operation when feeling no strain.

3. Pay attention to preventing materials such as straw from wrapping around the tipping shaft. When it is found that there is material wrapped around the tipping shaft, it should be stopped in a timely manner, and the material wrapped around the tipping knife shaft should be cleaned before continuing the tipping. Do not forcefully mix or retreat, as this will seriously damage the machine components.

NPK fertilizer granulator for improving fertilizer utilization efficiency in fertilizer production

fertilizer granulator Aug 17, 2023

Why care about nutrient use efficiency? For example, suppose you have 1,200 acres of corn and you only increased nitrogen efficiency by 2%. This means you can increase yield by 2% without adding nitrogen. The USDA estimates corn yields will average 177 bushels per acre in 2021, so that’s about 3.5 bushels more than yield. If the price of corn is $4 per bushel, yield is an additional $14 per acre.

Therefore, the total economic benefit of increasing nitrogen efficiency by 2% is $17.50 per acre. On 1,200 acres, that’s a gain of $21,000. This benefit is even greater when nitrogen is more expensive or corn is more expensive. Not only nitrogen fertilizers, but also improving the efficiency of organic fertilizers. How to produce high quality organic fertilizer? An npk fertilizer granulator can be used.

Organic fertilizer equipment is a kind of chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria. Under the action of high temperature, the equipment is mixed and fermented to make biochemical fertilizer. According to the process stage, the process of granular organic fertilizer production line is divided into ① fermentation process; ② crushing process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; The organic fertilizer production line has compact structure and high production efficiency.

Common organic fertilizer granulators include: roller extrusion granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

Issues to be paid attention to in the use of organic fertilizer shredders for poultry and livestock manure

fertilizer granulator Aug 17, 2023

Vertical crusher is one of the commonly used crushers in the compound fertilizer industry. It uses a high-strength wear-resistant hard alloy chain with synchronous speed during the crushing process, suitable for crushing raw materials and returned materials. Especially for materials with high moisture content, they have strong adaptability and should not be blocked. The feeding process is smooth, and the material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After being impacted, the material is squeezed and crushed, and then collides with the chain after hitting the inner wall of the casing. During the falling process, this material undergoes several impacts and becomes powder or particles below 3mm are discharged from the lower part.

Vertical crusher composition: The motor drives the main shaft to rotate, and the main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

The following points should be paid attention to when using the organic fertilizer crusher for poultry and livestock manure:

1. After the installation and electrification of the poultry manure organic fertilizer crusher equipment, 3 kilograms of lubricating grease need to be added to the bearing seat.

2. After 72 hours of operation, the poultry manure organic fertilizer crusher equipment needs to replenish lubricating grease into the bearing seat.

3. When stopping, it is necessary to wait for the internal materials of the animal manure organic fertilizer crusher to be discharged before stopping.

4. If there is still residual material inside the machine due to a sudden power outage, it is necessary to manually move the triangular belt to remove the material.

5. If the discharge of the crushed material is too large, please open the screws on both sides of the poultry manure organic fertilizer crusher and observe whether the blade has worn into a circular arc. If it has worn into a circular arc, you can remove the pin and remove the blade from its face to continue using. If the wear is very severe, please replace the blade with a new one.

Types and fermentation processes of organic fertilizer fermentation equipment

fertilizer granulator Aug 17, 2023

Organic fertilizer fermentation equipment is a composting process that places materials in a fermentation tank and flips, stirs, and crushes them through a tank type composting machine to ferment, ripen, and degrade the materials. Compared to static composting, it is easier to obtain stable product properties and has better odor control effects. The overall level of automation can be higher, saving space.

At present, there are four main operating modes of the tipping equipment: slot type, track type, chopping type, and spiral type. The slot type organic fertilizer composting machine is a widely used fermentation turning/turning equipment. It includes the fermentation tank body, driving track, power intake device, turning and stacking part, and turning device (also known as transfer vehicle, mainly used for multi slot situations). The turning and stacking work part is driven by advanced rollers and can be lifted and lowered. The lifting type is mainly used for working conditions where the width of the tank body does not exceed 5 meters and the turning and stacking depth does not exceed 1.3 meters.

The crawler type organic fertilizer composter mainly takes materials (such as rocks) And deliver them to your own scraper conveyor. The conveyor unloads materials from the rear into transportation vehicles, such as dump trucks or shuttle trucks. At the same time, the backhoe excavation arm can be used for long-distance material collection, cleaning of working surfaces, rapid completion of hazard removal and ditch cutting work.

The organic fertilizer fermentation equipment is built with two walls on a flat ground to form one or several fermentation tanks. The tank composting machine/tank composting machine works on the fermentation tank, usually driven by an electric motor. Due to the high-speed rotation of the drum of the trough composting machine, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank, and at the same time, the materials are thrown backwards and loosely stacked by the drum. Through an electric transmission device, the composting machine can achieve automatic lifting and rotation of the drum. The composting machine can move from one fermentation tank to another through a mobile crane, and multiple fermentation tanks can use one tank type composting machine.

Precautions for disc granulator during granulation process

fertilizer granulator Aug 17, 2023

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. What should be paid attention to during the use of the disc granulator machine?

1. The disc granulator machine should run forward, and avoid inversion.

2. It is not suitable to run the granulator with no load at the beginning, and must run with materials to avoid sticking (shaft holding).

3. In order to avoid accidents and affect production, it is strictly forbidden to put iron filings and other debris into the feed port and exhaust hole of the granulator.

4. When the bearing part of the reducer is burned or accompanied by noise, it should be repaired and refueled in time.

5. When the bearing parts at both ends of the main engine bearing chamber are hot or there is noise, stop the machine for inspection and add butter. During normal operation, add butter to the bearing chamber every 5-6 days.

6. Pay attention to familiarize yourself with the operating procedures of the machine, and deal with it in time according to the situation.

7. When the fuselage is not running stably, you should pay attention to check whether the coupling gap is too tight and loosen it in time.

Our disc granulator machine has complete specifications and high quality, and each index has reached or exceeded the national standard. It has realized the one-stop service of design, manufacture, installation, commissioning and technical training. Different models and configurations are different prices. Welcome to contact us for details.