Process Characteristics of Large Organic Fertilizer Production Line

fertilizer granulator Aug 21, 2023

Introduction of large-scale organic fertilizer production line: The so-called large-scale organic fertilizer production line generally refers to organic fertilizer production equipment with a large scale of operation and relatively high investment costs. Because of the small production scale of the small organic fertilizer production line, manual assistance is still required in many stages, and it is difficult to complete the processing and large-scale production of a large number of raw materials. There are more and more large-scale concentrated breeding areas, the trend must be that small-scale organic fertilizer production companies gradually transition to large and medium-sized organic fertilizer production companies, and large-scale organic fertilizer production lines and production equipment become an inevitable choice.

How to distinguish the investment cost of organic fertilizer production line

1. According to the output, the production of 1 ton of organic fertilizer per hour is a small organic fertilizer production line. The price is generally between 30,000 and 50,000 yuan, which can meet the needs of families. Use small farms.

2. According to the output, it is a medium-sized organic fertilizer production line to produce about 5 tons of organic fertilizer per hour. It is a medium-sized organic fertilizer production line with good evaluation by the market and customers, and the market demand is also relatively large. The investment price is generally between 50,000 and 100,000 yuan.

3. According to the output, the production of more than 10 tons of organic fertilizer per hour is a large-scale organic fertilizer production line, which is a common equipment for large-scale organic fertilizer production and processing enterprises, and is generally used in large-scale fertilizer processing enterprises. The investment price exceeds 100,000 yuan.

Large-scale organic fertilizer production line is equipped with: continuous trough turning machine, automatic feeding hopper, rolling screening machine, semi-wet material crusher, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, grading and screening machine, coating machine . Automatic packaging machine equipment. Belt conveyors, etc. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

Characteristics and advantages of bio organic fertilizer disc granulator

fertilizer granulator Aug 21, 2023

Biological organic fertilizer processing and manufacturing equipment, granulator, disc granulator, is suitable for the processing of composite fertilizers and spherical particles of biological organic fertilizers, such as coal powder, cement, clinker, fertilizers, and other materials. The material of the disc granulator is stainless steel or other materials; Variable frequency speed control, digital display, dual control. The disc angle is adjustable, and the range of spherical particle size is adjustable. The transportation is packed in wooden boxes.

(1) The disc granulator has a novel and reasonable structure, with reduced weight and height. The process layout is flexible and convenient, suitable for the renovation of old factories.

(2) The inclination angle of the large plate can be adjusted. Adopting angle washers for flexible and convenient adjustment.

(3) The use of a unique unpowered combination scraper integration reduces auxiliary power consumption.

(4) The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc joint is an edge flange, which ensures that the material ball is not pulled or torn when it is discharged from the disc.

(5) A brand new desilting design, consisting of a combination of unpowered scraper for edge and bottom cleaning, angle cleaning scraper for corner cleaning, and unique disc processing technology. The desilting and ball forming effects are good, without large mud balls. The diameter of the feed ball is 90% between 3-5mm.

Biological organic fertilizer processing and manufacturing equipment – Purpose and characteristics of the granulator: The disc granulator adopts an integral circular arc structure at the disc angle, with a granulation rate of over 93%. The granulator has three discharge ports, which are convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulator disc is reinforced by multiple radiating steel plates, Durable and sturdy, without deformation. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts to secure and operate smoothly. The main gear of the granulator is high-frequency quenched, doubling its service life. The plate of the granulator is lined with high-strength fiberglass, which is corrosion-resistant and durable. This machine has the characteristics of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it the ideal equipment for users to choose from.

Common problems in using fertilizer granulators in organic fertilizer processing plants

fertilizer granulator Aug 21, 2023

Common problems in using fertilizer granulators in organic fertilizer processing plants

1. Which granulation equipment is best for my material and process goals?

Within the granulation category, several different types of equipment exist. The equipment can be used alone or in combination to achieve the desired end product properties. The most commonly used equipment for granulation includes: Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer Fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

2. Do I need dry granules?

In almost all cases, the granules need to be dried. This is usually done in a rotary dryer, which offers the added benefit of further rounding and polishing the particles due to the tumbling action that occurs in the dryer.

Drying serves several purposes, primarily to solidify the granules into their final hardened form. Without drying, the pellets will be malleable and unable to withstand storage and transportation. They are also more likely to clump.

Drying also helps prevent mold and bacterial growth in the pellets after processing. Additionally, it reduces shipping costs by reducing the amount of water carried.

3. How many workers do I need to operate the pelletizing plant?

Generally, a pelletizing plant requires an operator and a supervisor. This may vary depending on the equipment setup; while one operator can oversee multiple drum granulators, one operator can only oversee a few disc granulators. Operations using multiple pelletizers often benefit from having more than one operator. Also, depending on how much time an operator has to spend watching the pucks, or if raw material infeed and product outfeed are transferred using a front loader, additional labor may help.

Equipment process and granulation characteristics of a 20000 ton organic fertilizer production line

fertilizer granulator Aug 21, 2023

The 20,000-ton organic fertilizer production line is widely used in slag, cotton slag, waste, vinegar slag, wood slag, sugar slag, kitchen waste, vegetable roots, stems and leaves, stream, sewage sludge, etc. A complete organic fertilizer production process includes fermentation, crushing, mixing, granulation, drying and cooling, screening, and packaging. The supporting fertilizer machinery required for each process includes double-screw turning machine, disc feeder, semi-wet fertilizer pulverizer, disc granulator machine, drum dryer, drum cooler, drum screening machine, organic fertilizer coating machine, automatic packing machine, vertical pulverizer, belt conveyor.

1. Fermentation process

Fermentation of organic materials plays an important role in the entire production process. Whether the fermentation is sufficient has a great influence on the quality of the final product. We choose the double helix composter for you, which is not demanding on the workplace.

2. Crushing process

In the stand-alone introduction, the semi-wet pulverizer is very suitable for processing organic materials with high moisture content.

3. Mixed granulation process

The raw materials are crushed and mixed evenly, and then enter the granulation process. The granulation process is the core link in the production line. Here we choose a disc granulator that does not require high output for you. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

4. Drying and cooling process

In fertilizer production, drum dryers and drum coolers are often combined.

5. Screening process

After cooling, there are still large particles or powdery substances in the final product. They can all be screened out by a drum screen and then returned to secondary granulation or mixed with raw materials.

6. Packaging process:

Our fertilizer packaging machine is an automatic intelligent fertilizer machine.

How much does it cost to open an organic fertilizer processing plant for livestock and poultry manure

fertilizer granulator Aug 21, 2023

The construction of a complete set of equipment processing project for animal manure composting can effectively reduce resource and energy consumption, control pollution emissions, and comply with the spirit of central development of circular economy, promotion of clean production, and construction of a resource-saving and environmentally friendly society. The arbitrary discharge of a large amount of livestock and poultry manure not only seriously pollutes the surrounding environment, but also threatens the sustainable and healthy development of the livestock and poultry breeding industry itself. The manure and urine from livestock and poultry farming are treated with biogas harmless treatment. The organic fertilizer production line can curb the fecal pollution generated by large-scale livestock and poultry farming, achieve waste resource recycling and recycling, greatly reduce the pollution of the farm itself, purify the production environment, significantly improve the quality of veterinary medicine in the farm, and ensure the quality and safety of livestock products and production. The implementation of harmless treatment of fecal organic fertilizer equipment not only greatly reduces the main carriers of zoonotic infectious diseases, but also reduces the living environment for flies and mosquitoes, further cutting off the transmission routes of zoonotic infectious diseases and improving the living environment for humans.

There are various types of organic fertilizer production equipment, such as disc granulation equipment, drum granulation equipment, extrusion centrifugal granulation equipment, and so on. When selecting equipment for organic fertilizer plants, it is important to consider their own factory scale, expected annual constant, type of raw materials, etc., and select the most suitable equipment in a targeted manner to maximize the efficiency of the organic fertilizer plant.

How much does it cost to open an organic fertilizer processing plant? In fact, the cost of opening an organic fertilizer processing plant to handle the procedures is not significant, but rather consumes energy. The cost also depends on which location, and the charging standards vary from place to place. The most expensive one is to purchase equipment, which directly affects the revenue of organic fertilizer processing plants. A complete organic fertilizer processing plant needs to include a flipping machine+crushing+mixing+ingredients+granulation+drying+cooling+screening+coating+packaging. The fermentation and production equipment in the annual production line of 10000 tons of granular organic fertilizer requires an investment of around 220000 to 350000 yuan (the price is mainly different from the granulation process, and organic fertilizer granulation machines, drying machines, cooling machines, and coating machines can be selected according to your own needs). In general, a complete set of organic fertilizer processing plants can be purchased between 100000 to 5 million yuan, but it also depends on the manufacturer’s situation.

Advantages and disadvantages of commonly used organic fertilizer granulators

fertilizer granulator Aug 21, 2023

As the key equipment of the organic fertilizer production line, the organic fertilizer granulator can not be ignored. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer Granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Before buying, it is necessary to understand the advantages and disadvantages of each organic fertilizer granulator machine:

1. Extrusion granulator belongs to dry granulation. Advantages: no drying process, high particle density, good fertilizer effect, and full organic matter content; it also saves money for buying dryers and coolers, and does not need to burn coal in the future. This saves a lot of money. Disadvantages: The granules of the extrusion granulator are flat and round, and the fluidity is not very good when the field crop machine is easy to get stuck, so if it is an organic fertilizer made for machine farmers, use this granulation process with caution.

2. The drum granulation is a compound fertilizer granulation process, which can be used to produce organic fertilizer, but the granulation rate is low and there are few users. This process can be selected if organic, inorganic, organic fertilizers are produced.

3. The disc granulator machine is a relatively traditional process, which has the advantages of smooth granules and good appearance; the disadvantage is low density; at present, people are pursuing new granulation methods, so there are fewer and fewer users.

4. The particle density of the ring die granulator is high, and the particles will not be dispersed during sales and transportation, but a circular polishing machine must be added in the later stage to achieve the finished round particles. The price of this granulation process is more expensive than extrusion granulation machine.

5. New organic fertilizer granulator This granulation process is a product widely favored by customers. The process has high output and smooth processing. If you add an organic fertilizer rounder, the granules can be comparable to disc granules. However, it is necessary to purchase a dryer and a cooling machine. The price of the whole set of organic fertilizer equipment for this process is slightly higher.

What are the production characteristics of the 30000 ton organic fertilizer production line equipment?

fertilizer granulator Aug 21, 2023

The 30,000 tons/year organic fertilizer production line introduced that this production line is suitable for almost all organic wastes, including animal wastes (chicken manure, biogas residue, etc.), agricultural wastes (straw, soybeans, etc.), industrial wastes ( Vinegar residue, cassava waste, etc.) and municipal sludge (river mud, sea mud, etc.).

Organic fertilizer production has a good market and abundant raw materials, so what do we need? It is a complete set of automated production lines and the latest technology. The 30,000-ton fertilizer flat-die granulator removes harmful substances, leaving only available nutrients such as organic acids and nitrogen. The granular biological fertilizer produced by this organic fertilizer production line can realize safe fertilization and better meet the various needs of crops.

The main steps of the organic fertilizer production process The complete processing process includes eight steps: manure fermentation (double helix composting machine) → raw material mixing (horizontal mixer) → organic fertilizer granulator machine (flat die granulator) → organic fertilizer drying (drum dryer)→fertilizer cooling (drum cooler)→organic fertilizer grading (rotary screening machine)→fertilizer packaging (automatic packaging machine).

Among these steps, fermentation is a preliminary but important step in the whole production line. Another step we need to say is the granulation process. It is the core part of organic fertilizer production. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. The machine is famous for its low energy consumption, low production cost and high productivity. The purity of organic fertilizer granules can reach 100%, fully realizing the production of pure organic fertilizer and directly meeting customer needs.

Fertilizer production process of mushroom residue organic fertilizer production line

fertilizer granulator Aug 21, 2023

Mushroom residue and other mushroom residues are a large amount of waste generated after harvesting mushrooms in large mushroom planting bases. In some places, they are called mushroom sticks. In early treatment, many mushroom planting bases used mushroom sticks as combustibles, which not only causes pollution but also wastes resources. Since the maturity of the production line and processing technology of bio organic fertilizers, mushroom residue and other raw materials such as mushroom residue have been used as one of the sources of organic fertilizer processing.

Production process of organic fertilizer production line:

1. After mixing the bacterial strains with fermentation materials for fermentation, an organic fertilizer composting machine is used to flip the pile during the fermentation process.

2. After decomposition, the decomposed raw materials are crushed, sieved, and then transported to the granulation workshop through an elevator.

3. The organic fertilizer enters the organic fertilizer granulator for granulation after being mixed in the raw material pre mixer.

4. Next, the granulated organic fertilizer enters the granulation equipment for rounding.

5. The rounded particles arrive at the drying drum through a conveyor belt.

6. The dried particles are then transported through a conveyor belt to a cooling drum for cooling.

7. The dust generated during the drying and cooling process enters the dust removal equipment through induced air for dust removal.

8. The cooled particles are then transported by the conveyor belt to the dispersion equipment.

9. Then the dispersed organic fertilizer particles pass through the conveyor belt and arrive at the quantitative packaging equipment for packaging, becoming the finished organic fertilizer.

Differences between organic and compound fertilizers processed on fertilizer production lines

fertilizer granulator Aug 21, 2023

Compound fertilizer and organic fertilizer are two common fertilizers, one is chemical fertilizer and the other is biological fertilizer. Seedling farmers use fertilizer when planting saplings. On the one hand, they apply basal fertilizers in the soil; on the other hand, they apply fertilizers as the saplings grow.

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooling machine, screening machine, weighing and packaging machine. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

Differences between organic and compound fertilizers processed on fertilizer production lines

1. Use organic fertilizer

Organic fertilizer plays a key role in plant growth, organic fertilizer is natural and authentic, not only has no side effects, but also has great benefits for plants and the environment. Organic fertilizers can be applied throughout the land period to increase the efficiency of soil fertilizer. Organic fertilizers can also be applied as trees grow, especially seedlings. Multi-use of organic fertilizer can promote the growth of seedlings.

2. Use compound fertilizer

Compound fertilizer has a high nutrient content and can be properly used during the growth period of trees. Choose the right compound fertilizer. According to the instructions, the compound fertilizer should not be used too much, otherwise it is easy to burn the seedlings. Fertilization can be done several times, fertilizing 1-2 times a month during the tree growth period.

3. Fertilization method

Organic fertilizers are mainly topdressing. Throughout the land process, a liberal amount of organic fertilizer can be sprinkled and mixed with the soil. During the growth period of trees, compound fertilizer or organic fertilizer can be applied to the roots. Be careful not to get too close to the roots. Keep a distance. You can dig a ring around the roots and fertilize.

The purpose and characteristics of organic fertilizer fermentation equipment

fertilizer granulator Aug 17, 2023

Chicken manure composting machine is the core equipment of aerobic power composting. As a new type of machinery, it is still unknown in the national product catalog, but it has rapidly increased in the mechanical equipment family, becoming a mainstream product that replaces manual and forklift handling of materials and affects the development trend of composting.

Purpose and characteristics of organic fertilizer fermentation equipment:

1. The tipping span of the trough composter can reach 4-12 meters, and the fermentation cycle is about 15 days. The length of the fermentation tank depends on the situation. It is possible to feed at the inlet every day and discharge at the other end. Feed and process daily. When the composting machine needs to replace the flipping section after flipping, the agitator can be raised to quickly run the equipment to the flipping section.

2. The innovative point of the trough composting machine is to fully utilize the deep pool design of underground space and the new technology of long-distance composting, utilizing limited ground area to achieve large-scale harmless treatment of organic waste.

3. Compact structure, advanced technology, and the use of some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock manure. Adopting a unique tank type continuous aerobic fermentation technology, organic waste is quickly decomposed, dehydrated, sterilized, and deodorized, achieving the goal of harmless, resourceful, and reduced treatment, with low energy consumption and stable product quality.

4. The intelligent automatic control of the fermentation material turnover process, under the action of vertical and horizontal walking mechanisms, causes a certain turnover displacement of the fermentation material in the pool, and the material moves back in a continuous and equal distance gradually in the pool, thus forming a continuous aerobic fermentation process. The stirring knife not only flips evenly and oxygenates, but also has the function of crushing materials.

5. The electronic control system of the trough composting machine equipment is advanced and reliable, easy to operate, and equipped with remote control, automatic, and manual. After the host starts running, turn the rotation button to the “automatic” state and turn on the travel button, and the composting machine starts working. The flip operation trolley flips horizontally to one side and touches the limit switch. The flip operation trolley stops walking, and the entire equipment travels longitudinally for 3-5 seconds (about 250-300 millimeters). After that, the flip operation trolley starts to flip horizontally to the other side, achieving the effects of flip and oxygen filling during round-trip work.