Equipment configuration and function of an annual production line of 10000 tons of organic fertilizer

fertilizer granulator Aug 24, 2023

In recent years, pollution disputes arising from the discharge of feces, urine, and sewage from livestock farms have been on the rise. After the new generation of environmentally friendly organic fertilizer equipment has achieved certain control over industrial pollution, the treatment of livestock and poultry farm manure has become a key focus of current pollution prevention and control. The pollution of large-scale livestock and poultry farming is not only a problem that affects its development, but also an important issue that affects its survival. Therefore, promoting organic fertilizer equipment for livestock manure to solve pollution in livestock and poultry farms has become an urgent task faced by livestock and poultry farms.

The annual production line of 10000 tons of organic fertilizer consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer crusher, ingredient system, mixing system, organic fertilizer granulator, and finished product packaging machine. Although the process structure is similar, the configured organic fertilizer equipment is not fixed. Organic fertilizer production line manufacturers will mainly design and provide customers with construction and equipment selection plans for an annual output of 10000 tons of organic fertilizer production line that meet their own conditions based on user material characteristics, on-site operating conditions, specific production requirements, automation level, and investment budget.

The organic fertilizer produced by the livestock manure organic fertilizer production line has complete nutritional elements, which can improve soil and improve soil compaction caused by the use of fertilizers. Improve soil physical and chemical properties, enhance soil water retention, fertilizer retention, and fertilizer supply capabilities. The beneficial microorganisms in the organic fertilizer production equipment of livestock and poultry manure enter the soil and form a symbiotic and proliferative relationship with the microorganisms in the soil, inhibiting the growth of harmful bacteria and transforming them into beneficial bacteria. They interact and promote each other, playing a synergistic role in the population. During the growth and reproduction process, beneficial bacteria produce a large amount of metabolic products, promoting the decomposition and transformation of organic matter, and can directly or indirectly provide various nutrients and stimulating substances for crops, Promote and regulate crop growth.

The operating principle and equipment characteristics of a double helix composting machine

fertilizer granulator Aug 24, 2023

The traveling double screw composting machine is a new type of composting machine at present. The promotion and application of the traveling double screw composting machine not only solves the long-standing problem of relying on manual overturning of the bitter, dirty, and tired fertilizer production process for many organic fertilizer manufacturers, but also is more uniform than manual overturning, naturally forming piles. The traveling double screw composting machine can fully ferment and greatly increase the yield of environmentally friendly organic fertilizer per unit area, Deeply welcomed by customers of organic fertilizer manufacturers.

The traveling double screw composter is a tipping equipment used in conjunction with an organic fertilizer fermentation tank. The track is laid on the wall of the fermentation tank, and the walking wheels of the tipping machine can move forward and backward along the track driven by the driving motor. While the tipping machine is walking, the knife roller with a fixed throwing knife rotates and crushes, flips, and throws the compost material in the fermentation tank backwards. During the movement of the fertilizer in the air, it is fully mixed with the air to provide the oxygen required for the life activities of fermentation microorganisms, evaporates water, and lowers the temperature; After the flipping machine completes a flipping operation, the hydraulic cylinder can be used to lift the flipping knife roller to a certain height, in order to quickly return the flipping machine to the starting position of the fermentation tank.

The structural characteristics of a large double spiral composting machine: the design of the driving double wheel disc tipping composting machine is reasonable, efficient, low energy consumption, high automation, convenient to use, and has low cost and wide application. It is a highly efficient model that is highly welcomed by users.

The traveling double screw composting machine is composed of main components such as transmission device, lifting device, walking device, and tipping device. The electric motor of the crane tipping machine directly transmits power to the cycloidal pin wheel reducer through a sprocket to the tipping drum. The mixing blades on the drum are spiral distributed, which can flip and stir the materials in the fermentation tank to a distance of 0.7-1m, achieving fast tipping speed and uniform mixing, thereby achieving full contact between the materials and air, and improving the fermentation effect of the materials.

How to choose a suitable chicken manure organic fertilizer granulator?

fertilizer granulator Aug 24, 2023

The chicken manure granulator belongs to the organic fertilizer granulator. It can make fermented chicken manure into organic fertilizer, which can provide a lot of nutrients for the soil without compacting the soil. Generally speaking, the whole working process of making chicken manure raw material, that is, chicken manure into granular fertilizer, should be divided into the following three working stages:

Firstly, chicken manure goes through composting process, dehydration process, crushing process and mixing process.

Secondly, the chicken manure will be turned into granular fertilizer through the chicken manure pellet machine.

After the chicken manure becomes a semi-finished product, it needs to go through subsequent processes such as screening, drying, cooling, coating, and packaging. In the whole chicken manure organic fertilizer production line, granulation is the most important link.

When choosing a suitable chicken manure pellet machine, there are the first 4 aspects for you to consider economically.

First, you should determine the capacity of your poultry manure pellet machine. For example, you should determine the annual production of your chicken manure plant. Creating a budget can help you determine the capacity of your pellet chicken manure manufacturing plant.

Second, you should decide what kind of chicken manure you want to make. For example: powder fertilizer or granular fertilizer. Generally speaking, Huaqiang disc granulator machine and rotary drum granulator can make round granules.
Third, you have to determine whether you want to buy a high-configuration chicken manure pellet machine or a low-configuration machine: the fertilizer granulator machine price with different configurations are different. Moreover, different configurations of machines require different staff. Obviously, the output of different chicken manure granulation equipment is also different.

Fourth, you should decide what type of fertilizer you want to make: There are usually 4 types of organic fertilizer, namely pure organic fertilizer, organic-inorganic compound fertilizer, bio-organic fertilizer and compound microbial fertilizer. Different chicken essence granular fertilizers require different granulators.

Process principle of organic fertilizer equipment fermentation of chicken manure

fertilizer granulator Aug 24, 2023

Chicken manure organic fertilizer fermentation equipment can be used to treat organic waste such as pig manure, chicken manure, cow manure, sheep manure, mushroom residue, traditional Chinese medicine residue, crop straw, etc. It can complete the harmless treatment process in 10 hours, covers a small area (the fermentation machine only covers an area of 10-30 square meters), is pollution-free (closed fermentation), and completely kills disease and insect eggs (can be adjusted to a high temperature of 80-100 ℃). It is a widely used breeding enterprise, circular agriculture The choice of realizing waste resource utilization in ecological agriculture.

Chicken manure in chicken farms is difficult to handle, with heavy ammonia and a foul odor. Some farmers directly dispose of chicken manure as waste:

1. During the process of chicken breeding, the feces of chickens contain toxic gases with a strong odor such as hydrogen sulfide and ammonia, which can cause pollution to the atmosphere;

2. If livestock and poultry manure is discharged into farmland in excess of the absorption limit, it will cause soil hardening and prevent crop cultivation for a certain period of time, reducing the reusability of the soil;

3. If livestock manure is combined with water, it will promote nutrient saturation of the water source and generate polluting water sources; Animal manure also contains numerous parasites and toxic bacteria, which can cause biological pollution if in contact with humans;

4. Moreover, some small-scale aquaculture farms lack any facilities, and feces are directly discharged into surrounding land, sinkholes, rivers, etc., seriously polluting the surrounding environment and affecting people’s lives.

The powder material of the chicken manure organic fertilizer fermentation equipment adopts a pneumatic large door structure, which has the advantages of fast unloading and no residue; High fineness materials or semi fluid materials use manual or pneumatic butterfly valves. Can be configured with heating or cooling jackets. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, which has a large heat exchange area and fast cooling speed. The small-scale chicken manure organic fertilizer fermentation equipment adopts a reducer direct connection method, with a simple structure, high reliability of operation, and convenient maintenance. The large-sized mixer is driven by a belt pulley driven cycloidal reducer, and the elastic connection of the belt drive has the advantage of protecting the transmission components in case of overload.

What are the characteristics of different organic fertilizer granulators?

fertilizer granulator Aug 21, 2023

Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

1. Disc granulator, also known as disc granulator machine, the granulation principle of the equipment: from the feeding pipe to the powder in the inclined plate, the liquid spray liquid adheres to produce a small particle group. The gravity and centripetal force generated by the tilting disc during the rotation make the small particles roll down and increase the size of the particles. The factors that affect the granulation of the disc granulator are: the diameter of the disc, the slope, the height of the edge, the speed, the position of the material liquid spraying, and the position of the scraper. Because of its high particle size, large output, stable operation, durable equipment, and durability, it is often selected by most customers as supporting equipment for organic fertilizer production.

2. The flat film granulator is used for granulation of various organic substances in fermentation, breaking the traditional organic granulation process, and can process spherical particles without drying, crushing, and direct seasoning before granulation, which can save a lot of energy. Features of this equipment: The manufactured particles are spherical, with high organic matter content, to achieve pure organic matter particles, and use organic matter particles under certain influence, which can be embedded in each other without adding binders.

3. Stirring teeth granulator, widely used in organic fertilizer granulation, has the characteristics of more granulation, stable operation, durable and durable equipment. It is suitable for granulation of light and fine powder materials. The finer the basic particles of fine powder materials, the greater the sphericity of the particles, and the better the quality of the resulting balls. Generally speaking, the particle size of material granulation should be less than 300 mesh. Applied materials: chicken manure, pig manure, sheep manure, clay, kaolin, etc.

Fermentation and granulation process of mushroom residue organic fertilizer production line

fertilizer granulator Aug 21, 2023

Because mushroom residue contains rich nutrients required by living organisms, such as straw and cow manure, which are rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said that it is a green source of fertilizer for the growth of plants.

The mushroom residue organic fertilizer production line first utilizes compost fermentation technology. The application of microbial engineering technology in the composting process, which ferments and differentiates padding rich in livestock and poultry manure, combined with the form of biological fermentation bed pig farming, is also a new path for harmless disposal of manure.

1. Preparatory work: Weigh and divide the livestock and poultry manure (with a moisture content of 70%) that needs to be disposed of; Prepare the bacterial agent.

2. Production technology: Mix livestock and poultry manure with bacterial strains in a 1:10000 portion, and then mix them. Then reverse glue is applied to Room, allowing solar energy to pass through the Sunshine Board to increase the room temperature of the fermentation workshop and accelerate the increase in the starting temperature of the fermentation materials. There is a ventilation hole at the top to facilitate the emission of water vapor and other gases generated during material fermentation. The walls on all sides are of brick concrete structure, with doors and windows reserved.

3. There are two fermentation tanks built in the fermentation workshop, with a length of 18-25m and a width of 2.5m. The edges of the tanks are made of bricks and plastered with cement. When fermenting in a fermentation tank for 4-5 days, flip the fermented material from one tank into two tanks. Generally, it takes about 20-25 days from feeding to discharging.

4. Process equipment and processes. The poultry and livestock manure (such as cow manure, sheep manure, chicken manure, etc.) pretreated by a fermented organic fertilizer composting machine is directly transported to the raw material silo (or raw material mixer).

5. Transport to the disc homogenizer and control the feeding speed through a frequency converter.

6. Transported to a specialized screening machine for organic fertilizers, the special design can completely solve the problem of screen adhesion.

7. The screened large particles are crushed by an organic fertilizer crusher and fed into a disc homogenizer.

8. The qualified products after screening are transported to the fully automatic packaging scale for weighing, packaging, and storage.

Advantages of disc granulator in organic fertilizer production line

fertilizer granulator Aug 21, 2023

Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.While each type of equipment has its advantages, disc granulator machine offer a variety of advantages that are especially suited to the evolving needs of the soil amendment industry.

Advantages of disc granulator in organic fertilizer production line

1. Granularity control

One of the key reasons for choosing disc granulator machine for the production of soil amendments is their flexibility in particle size control. By adjusting different variables during production, operators can respond to changes in feed or processing conditions to continue producing to-dimensional product. The ability to tightly control particle size is especially important given the stringent standards for particle size requirements for soil amendment and fertilizer products.

In addition to monitoring and adjusting the particle size according to changes in the production process, the flexibility of the disc granulator also allows the producer to be more sensitive and flexible in the particle size provided to the customer, which is a key advantage to meet the changing needs of the market.

2. Improve product quality

For the same reason, the operator is able to influence and control the quality of the disc granulator machine product. By adjusting disc angles, speeds, feed and spray positions, and other variables, operators can ensure product quality requirements are still met as production or feed conditions change. The disc granulator itself also produces a higher quality granulated product.

3. High quality round products

Another key reason for choosing a disc granulator is its ability to produce highly refined granulated products. These granules are considered a premium product with minimal wear and dust and improved appearance. The spherical granules produced by the disc granulator have higher uniformity in size, shape and surface quality.

Five Benefits of Combining Fertilizer and Fertilizer in Organic Fertilizer Production Line Processing

fertilizer granulator Aug 21, 2023

Today, the use of chemical fertilizers and pesticides has been greatly reduced, and the yield of grain has increased and the quality is much better than before. The fertilization method of “mainly organic fertilizer, supplemented by chemical fertilizer” is the most reasonable fertilization method at present! Common organic fertilizer granulators on the market include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Five benefits of organic fertilizer produced by organic fertilizer granulator with chemical fertilizer

Advantage 1: Chemical fertilizers have high nutrient content and fast fertility, but the duration is short and the nutrition is single. Organic fertilizers are the exact opposite. The mixture of organic fertilizer and chemical fertilizer can make up for each other’s strengths and meet the nutritional needs of crops in each growth period.

Benefit 2: After chemical fertilizers are applied to the soil, some nutrients are absorbed or fixed by the soil, reducing the availability of nutrients. After mixing with organic fertilizer, it can reduce the contact area between chemical fertilizer and soil, reduce the probability of chemical fertilizer being fixed by soil, and improve the availability of nutrients.

Advantage 3: Generally, chemical fertilizers have high solubility and high osmotic pressure on the soil after use, which affects the absorption of nutrients and water by crops and increases the chance of nutrient loss. If it is mixed with organic fertilizer, it can avoid this shortcoming and promote the absorption of nutrients and water by crops.

Benefit 4: Acidic fertilizers are applied to alkaline soils alone. After ammonium is absorbed by plants, the remaining acid radicals combine with hydrogen ions in the soil to produce acid, resulting in increased acidity and soil degradation. If mixed with organic fertilizer, it can enhance the buffering capacity of the soil, effectively adjust the pH value, and prevent the increase of soil acidity.

Benefit 5: Since organic fertilizer is the energy for the life of microorganisms, chemical fertilizers are inorganic nutrients for the growth and development of microorganisms. The mixture of the two can promote the vitality of microorganisms, Thereby promoting the decomposition of organic fertilizer.

The working principle and advantages of organic fertilizer disc mixer

fertilizer granulator Aug 21, 2023

The mixing equipment for chicken manure organic fertilizer production line is a disc mixer, which is mainly used for mixing raw materials. The use of a cycloidal needle wheel reducer has the advantages of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation. The materials are thoroughly mixed, thereby improving the uniformity of mixing. A novel rotor structure is adopted, which allows the minimum gap between the rotor and the shell to be adjusted to close to zero, effectively reducing the residual amount of materials. The disc is lined with polypropylene or stainless steel plates, which is not easy to stick, wear resistant, and uses a cycloidal needle wheel to reduce speed. It has the characteristics of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation. The overall structure is more reasonable, with beautiful appearance and convenient operation and maintenance.

The mixing equipment for the chicken manure organic fertilizer production line is a disc mixer. Depending on the materials being mixed, the disc is lined with carbon steel, polypropylene, or stainless steel plates, making it less sticky and wear-resistant.

The mixing equipment of the chicken manure organic fertilizer production line is a disc mixer that uses the rapid rotation of the screw to lift the raw material from the bottom of the barrel to the upper part, and then scatter it in an umbrella shape, returning to the bottom. This way, the raw material is stirred up and down in the barrel, and a large amount of raw material can be evenly mixed in a short time. This machine integrates vertical lifting, mixing silo, and horizontal material conveying into one; It has the advantages of simple and compact structure, small one-time investment, economy and practicality, convenient maintenance, and no need for special production sites; Uniformly mixed, capable of producing premixes, concentrates, full price powders, etc.

Advantages of fertilizers produced by organic fertilizer granulators

fertilizer granulator Aug 21, 2023

With the development of science and technology, people began to make waste into fertilizer for recycling to protect the environment and soil quality. Humans use these organic wastes to produce organic fertilizers, and also use fertilizer spreaders to produce organic granules, which is a great way to turn waste into treasure. Therefore, as a favorable substitute, organic granulation is returning to people’s lives. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Compared with powdered fertilizers, organic matter granulation has several advantages:

•Easy to use: Powdered fertilizers have low relative density and are easily blown away by the wind when applied to field crops. So granular fertilizers are dry and dense compared to powdered fertilizers. Therefore, they are easier to handle and apply. The dry granules are also odourless, thus alleviating the unpleasant odor associated with raw manure.

•Convenient storage: thousands of granules can be used as needed. It can be stored on the farm, if required, and transport costs are much lower.

•Environmental protection: granular fertilizer can reduce the hygroscopicity of fertilizer, therefore, it can reduce environmental pollution.

•Enhance fertilizer efficiency: adding some inorganic components to granular fertilizer can enhance fertilizer efficiency. If inorganic ingredients are added to the powdered fertilizer, it is easy to absorb moisture and agglomerate.

• Reduce runoff: Excessive application of raw fertilizers can lead to excessive nutrient loss from the soil and can harm the surrounding environment. Dry granules help prevent run off as they are only used when needed.

• Obtaining powdery materials must be carried out under low moisture conditions, and the materials need to be crushed. The biggest limiting factor in the production of organic fertilizers is that the water is difficult to remove, and the fertilizers need to be dried. Making granules does not require drying, and high heat will be generated during the granulation process, so it is very convenient to just cool the fertilizer.