How to use organic fertilizer granulator to process organic waste and produce fertilizer?

fertilizer granulator Aug 24, 2023

Bio-organic fertilizer is an organic fertilizer suitable for agricultural use. The main raw materials are organic waste and functional microorganisms. Therefore, in the production process of biological fertilizer, it is necessary to add microorganisms to the organic fertilizer. In addition, the main production process of bio-organic fertilizer includes: raw material fermentation, fermented product crushing, adding live microorganisms (or bacteria) as fertilizer, mixing all raw materials, bio-organic fertilizer granulation, fertilizer screening and coating, etc. Therefore, the machines you will use include: compost turners, pulverizers, mixers, organic fertilizer granulator machine, drum screeners and coating machines, etc.

According to different needs, you can choose to add functional microorganisms during or after granulation. The order of adding functional microorganisms will affect the selection of equipment after granulation, but granulation is a key process in the production of granular bio-organic fertilizers. So you need to use granulation equipment to make granular bio-fertilizer. Now Huaqiang can provide you with different models of bio-organic fertilizer granulators. In addition, we also have drum mixing granulators, including wet mixing granulation and drum granulation. We also have new organic fertilizer granulator and disc granulator machine for your choice. Also, these types of granulators are suitable for wet granulation and the fertilizer granulator machine price vary.

Depending on the order in which microorganisms are added, what needs to be done after granulation is different. If functional microorganisms (or bacteria) are added during the granulation process, the bio-fertilizer needs to be dried with a rotary dryer after granulation. And it’s important to pay special attention to temperature, because high temperatures kill functional microorganisms.

But if you choose to add functional microorganisms (or bacteria) after granulation, you can use our rotary coater, which can help you coat functional microorganisms (or bacteria) on fertilizer granules.

Organic fertilizer production line processing mushroom residue processing organic fertilizer

fertilizer granulator Aug 24, 2023

Mushroom residue processing organic fertilizer involves mixing pig manure with bedding materials such as sawdust, straw, sawdust, and rice husk. Under the action of specialized microbial strains, the mixture is continuously and effectively degraded, digested, or transformed into other nutrients, thereby achieving zero pollution emissions from fecal disposal. Basically, after the process and equipment of the mushroom residue processing organic fertilizer production line work, the organic fertilizer raw materials mixed with mushroom residue can be processed into organic fertilizers, which can be put on the market for sale as powdered organic fertilizers. Of course, it can also be processed into granular organic fertilizers according to the production situation, requiring deep processing equipment such as particle machines and dryers.

Mushroom residue organic fertilizer production line Mushroom residue and other mushroom residues are a large amount of waste generated by large mushroom planting bases after harvesting mushrooms and other materials. In some places, they are called mushroom rods. In early treatment, many mushroom planting bases used mushroom rods as combustibles, which not only causes pollution but also wastes resources. Since the maturity of the production line and processing technology of bio organic fertilizers, mushroom residue and other raw materials such as mushroom residue have been used as one of the sources of organic fertilizer processing.

The use of mushroom residue organic fertilizer production lines and cassava residue organic fertilizer processing equipment to produce organic fertilizer materials not only solves environmental pollution problems, but also achieves the reuse of agricultural resources. Mushroom residue and cassava residue organic fertilizer processing plants produce mushroom residue organic fertilizer materials through mushroom residue organic fertilizer production line equipment, which not only improves the efficiency of farmers but also improves the land. Mushroom residue organic fertilizer produced using mushroom residue organic fertilizer processing equipment improves soil porosity, permeability and exchangeability, plant survival rate, and increases beneficial bacteria and soil microorganisms and populations.

The advantages and process of small organic fertilizer granulation equipment for cow manure granulation

fertilizer granulator Aug 24, 2023

The small-scale organic fertilizer granulation equipment for cow manure utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact the fine powder material in the machine, thus achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7, a particle size generally between 0.3 and 3 millimeters, and a particle formation rate of ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the smaller the particle, and vice versa. Application scope: This machine is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials include chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

The organic fertilizer granulation equipment is specialized for the granulation of organic fertilizer raw materials such as animal manure and urine, compost fertilizers, green manure, sea manure, cake fertilizers, peat, soil and miscellaneous fertilizers, three wastes, microorganisms, and other urban household waste organic fermentation fertilizers. The particles are spherical particles. This machine has a qualified granulation rate of over 80-90% and is suitable for various formulations. The compressive strength of organic fertilizers is higher than that of discs and drums, and the large ball rate is less than 15%. The particle size uniformity can be adjusted according to user requirements through the machine’s stepless speed regulation function. This machine is most suitable for direct granulation of organic fertilizer after fermentation, saving drying processes and greatly reducing manufacturing costs. Now, this type of small organic fertilizer granulation equipment for wet wet cow manure with agglomerated steam is loved by a large number of users.

The organic fertilizer granulator for cow manure processing can not only meet the local fertilizer demand, but also meet the needs of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results. The government provides subsidies to agriculture and strongly supports this industry, so making investment choices is a very good choice.

How to use chicken manure organic fertilizer production line to improve livestock farms?

fertilizer granulator Aug 24, 2023

Chicken manure into organic fertilizer. This is the best way to dispose of chicken manure. With the help of organic fertilizer production equipment, it is easy to make chicken manure into organic fertilizer. The chicken manure organic fertilizer production process includes: collecting chicken manure, composting fermentation system, granulation system and drying cooling, screening and packaging system.

How to use chicken manure organic fertilizer production line to improve livestock farms?

Composting and fermentation

The fermented chicken manure has no peculiar smell and can be used as a raw material for fertilizer. So you need to compost chicken manure. But it is convenient for you to use our fermentation composting equipment. You can use a variety of machines such as trench turners, wheel turners, track turners, chain turners and fermenters.

Granulation

Composting chicken manure to produce granular fertilizer is a great way to increase your income. But if you want to make fertilizer granules, you need fertilizer granulator. Now, there are many granulators on the market, you can choose the granulator that suits your factory. It is a new type of organic fertilizer granulator, disc granulator machine, npk fertilizer granulator, drum granulator and disc granulator, and the fertilizer granulator machine price varies.

In order to better manage chicken manure and earn more profits, there are some small details in chicken manure management that need everyone’s attention.

1. In fact, the most important thing in chicken manure management is fermented chicken manure. Moisture content and temperature affect the rate of fermentation. Therefore, the moisture, temperature and C/N value of compost should be well controlled when fermenting chicken manure. Moreover, the suitable water content of compost is 50%-60%. And the temperature should be kept at about 50°C (if the temperature is too high, you can use a compost machine to turn over the chicken manure).

2. During the transportation and fermentation of chicken manure, it is necessary to prevent chicken manure from polluting the air.

3. When making chicken manure granular fertilizer, a dust collector should be installed after the fertilizer granulator. It can prevent dust from causing secondary pollution to the air.

Differences and Characteristics of Different Organic Fertilizer Granulators

fertilizer granulator Aug 24, 2023

There are various types of organic fertilizer specialized granulators, which vary depending on the raw materials, output, and particle shape, with prices ranging from several thousand to tens of thousands of yuan. Due to different yields, different sizes of granulators are required, ranging from very small granulators to large granulators.

The roller extrusion granulator uses the rotation of the mold pressure wheel to extrude materials into columnar particles. The advantages are uniform particles, high density, low water content, easy operation, easy maintenance, and is suitable for almost all organic fertilizer particle extrusion production. The disadvantages are high power consumption and relatively low yield.

The rolling organic fertilizer granulator rolls the powder into balls through the rotation of the drum. The advantages are high yield, low power consumption, simple production, but the disadvantages are low density, high moisture content, poor particle uniformity, and high dust in the workplace.

The rotary organic fertilizer granulator utilizes a disc structure organic fertilizer granulator to make powder into spherical particles by rotating the flat plate. Its advantages lie between the extrusion type organic fertilizer granulator and the rolling type organic fertilizer granulator, and it is suitable for rotary granulation of raw materials with high adhesion, high specific gravity, and high moisture content. The best performance is reflected in polishing cylindrical particles into spherical particles. The advantage is to strengthen the appearance of particles, reduce the relative moisture content of particles, balance the roundness and uniformity of particles, but the disadvantage is the combination of dual machines, high power, and slightly more programs.

Crushing type organic fertilizer granulator refers to the organic fertilizer granulation method of crushing raw materials or semi-finished products into small particles in a granular manner. The advantages are high yield, low power consumption, and easy operation, while the disadvantage is that it needs to be used in conjunction with a grading screen.

The working principle of the rotating steam organic fertilizer drum granulator is that the main electric motor drives the belt and pulley, which are transmitted to the driving shaft through a reducer. The split gear installed on the driving shaft engages with the large gear ring fixed on the body, and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the internal structure of the cylinder, it is made into particles and then flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be achieved.

Equipment composition and characteristics of powder organic fertilizer screening machine

fertilizer granulator Aug 24, 2023

The main structure of the powder organic fertilizer screening machine is the screening cylinder, which is a sieve mesh composed of several circular flat steel rings, which is inclined to the ground surface as a whole. The external part can be sealed with a sealed isolation cover to prevent environmental pollution. By using a variable speed deceleration system, the screening cylinder rotates at a certain speed, and materials are separated from top to bottom through the screening cylinder. Fine materials are discharged from the lower part of the front end of the screening cylinder, while coarse materials are discharged from the lower end of the screening cylinder.

The powder organic fertilizer screening machine is used for grading powder materials and is a commonly used equipment in fertilizer production. It is mainly used for separating finished products and returned materials, and can also achieve grading of finished products to ensure uniform classification of finished products. It can also be used for coal and sand separation.

Product characteristics of powdered organic fertilizer screening machine:

1. Low power, low energy consumption, and less clogging of sieve holes;

2. Small footprint and reduced investment costs;

3. Stable and reliable operation; High screening efficiency; Large production capacity;

4. The process layout is simple, installation and maintenance are convenient, and operation is convenient.

5. The internal drum screen accessories adopt a split design, with a simple structure and quick and convenient replacement and maintenance.

6. We can use different mesh materials, mesh sizes, high screening efficiency, long service life, and low maintenance costs according to customer requirements.

7. According to user needs, fully enclosed or semi enclosed can be made to reduce dust pollution and labor intensity.

The equipment for the production line of chicken manure and pig manure powder organic fertilizer is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, and is in line with relevant national industrial policies. It is conducive to the sustainable development of production and can promote production to move towards modernization, scale, and standardization.

What equipment is required to establish an organic fertilizer production plant

fertilizer granulator Aug 24, 2023

Large-scale organic fertilizer factory or small-scale organic fertilizer production enterprise, or medium-sized? You start thinking about this when you want to start an organic fertilizer production plant. The size of your organic fertilizer processing plant depends on the following aspects.

1. Raw materials. The scale of raw materials is an important factor affecting the scale of the factory. Generally speaking, to deal with large-scale animal manure, one should choose to build a large-scale organic fertilizer plant. It is easy to operate and can improve the processing efficiency. If you are dealing with small pieces of fertilizer, you only need to start a small organic fertilizer company.

2. Fertilizer production equipment. The selection of fertilizer production equipment will also affect the scale of organic fertilizer production plants. For example, choosing an organic fertilizer fermentation tank will save a lot of space during the composting process.

Powdered organic fertilizer production process. After the fermentation is complete, rotting material can be obtained, which can be used as fertilizer. The fertilizer can be pulverized and mixed with a pulverizer and a mixer, and then a powdered organic fertilizer can be obtained for harvesting.

Granular organic fertilizer production process. When you get powdered organic fertilizer, you can use a granulator to produce organic fertilizer granules. The main production process is granulation, drying, cooling, and screening to get the finished product. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

3. Production line layout. The layout of the production line will also affect the scale of the organic fertilizer factory to a certain extent. A reasonably compact production line can not only help you save space, but also improve production efficiency.

In addition, there are other influencing factors, such as your budget, local policies and so on. All in all, you should customize your organic fertilizer business according to your actual situation.

Performance Advantages of Agitator in Organic Fertilizer Granulation Equipment

fertilizer granulator Aug 24, 2023

The treatment of animal manure has been difficult for batch after batch of farmers, and there are various methods for treating manure in the market, emerging one after another. Many farmers have made multiple attempts, but the results have been minimal. In fact, reasonable treatment of animal manure can turn waste into treasure, and processing it into organic fertilizer is currently a popular and highly respected treatment method.

Organic fertilizer granulation equipment: The stirring tooth granulation machine utilizes the characteristic of organic fertilizer raw materials being embedded and enlarged under certain conditions, and no additives, adhesives, etc. need to be added during granulation. After the finished product comes out, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity. Reducing costs and increasing production are the main characteristics of this machine. Organic fertilizer granulation equipment is suitable for pelletizing organic fermented fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure and urine, compost fertilizers, green manure, sea manure, cake manure, peat, soil and miscellaneous fertilizers, three wastes, microorganisms, etc. The particles are irregular spherical particles.

Performance advantages of organic fertilizer stirring teeth granulator:

1. The organic fertilizer stirring tooth granulator processes the organic raw materials after fermentation in granules, breaking through the large return material of the disc granulator and making it difficult to dry.

2. Before granulation, the fermented raw materials are crushed and mixed directly with a mixer into a wet granulation machine to produce spherical particles. The particles produced by this machine are spherical and have an organic content of up to 85%, greatly saving energy and improving utilization efficiency.

3. We have achieved the direct desire of our customers by directly processing pure organic matter into particles and utilizing the characteristics of organic fertilizer raw materials that are embedded and enlarged under certain conditions, without adding any additives, adhesives, etc. during granulation.

4. After the finished product comes out, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity. Reducing costs and increasing production are the biggest characteristics of this machine.

Equipment composition and fermentation advantages of slot type organic fertilizer composting machine

fertilizer granulator Aug 24, 2023

Pig and cattle farms, sheep farms, and sheep farms ferment organic waste such as furfural residue. The tank type composting machine is currently the most widely used type of fermentation and tipping equipment, which includes walking fermentation tanks, walking tracks, power equipment, tipping parts, and turning equipment (also known as transfer vehicles, mainly used for multi tank applications). The stacking operation section adopts advanced drum transmission, with two types: adjustable and non adjustable. The lifting type is mainly used for operations where the width of the slot does not exceed 5 meters and the depth of the pile does not exceed 1.3 meters..

The bearing seat of the tipping equipment is fixedly connected to the composting frame, and two main shafts are fixedly connected to the bearing seat. Each main shaft is welded with several tipping shafts arranged at a certain interval and staggered at a certain angle, and each tipping shaft is welded with a tipping plate. The tank type composting machine is connected to the walking equipment through a pin shaft. The bearing seat of the walking equipment is fixedly connected to the walking frame, and two connecting shafts I equipped with walking wheels are fixedly connected to the bearing seat. One end of each connecting shaft I is connected to one end of the connecting shaft II through a coupling. The two output shafts of the reducer II are respectively connected to the other end of the two connecting shafts II through a coupling. The electric hoist of the lifting equipment is fixedly connected to the walking frame, with one end of the steel wire rope wrapped around the electric hoist and the other end fixed to the composting frame.

Hydraulic lifting organic fertilizer composting machine, track type tipping machine, is a type of large-scale tipping machine. It has a fully hydraulic operating system, a pull rod steering wheel operation, track type walking, sturdy and durable, strong power, advanced technology, large output, strong tipping ability, hydraulic lifting adjustment of the tipping drum, high automation, and easy operation to master. It is a professional flipping equipment for converting organic materials into organic fertilizers through aerobic fermentation.

Equipment principle and performance characteristics of organic fertilizer granulator

fertilizer granulator Aug 24, 2023

The organic fertilizer granulator machine is an integral part of the organic fertilizer production line and plays a key role in the organic granule fertilizer production line. It refers to the equipment for processing powdery organic fertilizer into granular organic fertilizer. New organic fertilizer granulator, drum mixing granulator, disc granulator machine, drum granulator, npk fertilizer granulator, etc. These granulators can meet all the requirements for making granular fertilizers.

Price is always the key factor for all investors to pay attention to the success or failure of transactions between buyers and sellers. Fortunately, our organic fertilizer granulator has high configuration, different types and fertilizer granulator machine price is different. But the price is affordable for fertilizer investors. Hiring professional engineers and workers has laid the foundation for manufacturing high-quality granulators. Our company is factory direct sales, all machines are ex-factory price.

Huaqiang designs fertilizer granulator for producing granular organic fertilizer. Its granulation rate is above 90%. Generally speaking, the size of organic fertilizer particles is 0.3 mm to 3 mm. This machine can use raw materials with a water content of 20% to 40%.

The disc granulator machine (also known as ball disc or disc) is the most common machine in organic fertilizer. It can be applied to various organic substances. The granulation rate is as high as 93%. Due to its small size, it is mostly used in small organic fertilizer granulation plants.

The drum granulation is a molding machine that can make materials into specific shapes, suitable for hot and cold granulation. The maximum production capacity is 30 tons/hour, and it is often assembled in large-scale organic fertilizer production lines. In addition, only a certain amount of water or steam is required in the granulation process, which is often used in wet granulation.