NPK fertilizer production line

Benefits of fertilizer production line using organic fertilizer granulator to process fertilizer

fertilizer granulator Jan 7, 2023

The actual utilization rate of chemical fertilizer in many areas is only 30% – 45%, and even lower in some areas! After applying organic fertilizer, due to its beneficial biological activity, the soil structure was improved, the soil water and fertilizer retention capacity was increased, the loss of nutrients was reduced, and the effective utilization rate of chemical fertilizer was increased to more than 50%. In addition, it can also reduce the amount of chemical fertilizer and fertilizer cost.

With the development of agriculture and the improvement of fertilizer production line technology, agricultural crop production began to reduce the use of pesticides and fertilizers. Organic fertilizer is mainly used for fertilization. Now, the use of fertilizers and pesticides has been greatly reduced. Grain production has increased and the quality is much better than before. Therefore, “organic fertilizer as the main, chemical fertilizer as the supplement” is the most reasonable fertilization method at present!

Benefits of organic fertilizer granulator machine processing fertilizer auxiliary chemical fertilizer

Benefit 1: the nutrient content of chemical fertilizer is high, the fertilizer efficiency is fast, but the duration is short, and the nutrient is single. On the contrary, organic fertilizer and chemical fertilizer can learn from each other to meet the nutrient needs of crops at different growth stages.

Benefit 2: after the chemical fertilizer is applied into the soil, some nutrients are absorbed or fixed by the soil, which reduces the availability of nutrients. The mixture of organic fertilizer and chemical fertilizer decomposed by compost t turning machine can reduce the contact between chemical fertilizer and soil, reduce the probability of chemical fertilizer being fixed by soil, and improve the availability of nutrients.

Benefit 3: the solubility of general chemical fertilizer is large, and high osmotic pressure is applied to the soil after application, which affects the nutrient and water absorption of crops and increases the chance of nutrient loss. If mixed with organic fertilizer, this disadvantage can be avoided and nutrient and water absorption can be promoted.

Benefit 4: in alkaline soil, if only acid fertilizer is applied, after plants absorb ammonium, the residual acid roots combine with the hydrogen ions in the soil to form acid, which will increase the soil acidity and harden the soil. If mixed with organic fertilizer, it can enhance the buffer capacity of soil, effectively adjust pH value and prevent the increase of soil acidity.

Benefit 5: organic fertilizer is the energy of microbial life, and chemical fertilizer is the inorganic nutrition for microbial growth and development. The mixture of the two can promote the activity of microorganism and the decomposition of organic fertilizer. Soil microbial activities can also produce vitamins, biotin, nicotinic acid, increase soil nutrients, improve soil vitality, and promote crop growth.

NPK fertilizer production line

Precautions for application of organic fertilizer tipper

fertilizer granulator Jan 7, 2023

The function of the organic fertilizer tipper is to control the temperature and water, and eliminate the harm of organic fertilizer in the fermentation process. Advanced organic fertilizer tipping machine technology, no dead angle tipping. Pay attention to fermentation time, process and proportion. Next, I will introduce the matters needing attention when using the organic fertilizer tipper.

When using theorganic fertilizer fermentation dumperfor fermentation, ensure that the bottom of the material is ventilated and oxygen is supplied during composting. In the process of ventilation, on the one hand, it can supplement oxygen for compost materials. On the other hand, it regulates the material moisture, and on the other hand, it controls the temperature.
When the organic fertilizer fermentation dumper is used for fermentation, the organic fertilizer composting depth in the organic fertilizer fermentation tank is 0.8-1.5m. The pile width shall strictly comply with the process design of the fermentation tipper. The proper length can be determined according to the planned annual output. The compost depth is not high, which is unfavorable to temperature rise, fermentation and complete decomposition. If the depth is too large, it will exceed 2m. It is easy to cause insufficient ventilation and oxygen supplement, which also affects the fermentation quality.
When using the organic fertilizer fermentation tipper for fermentation, if the materials are stored for too long or there are too many straws, fresh feces should be added for adjustment during fermentation. How long the materials are stored, it is easy to cause the dissipation or volatilization of some organic matter.
When using the organic fertilizer fermentation tipping machine for fermentation, in the process of professional organic fertilizer production line, the tipping machine should be used to turn the pile. Promote fermentation and control the temperature of compost. It can control the moisture, dry and wet, and replenish oxygen, so as to achieve full maturity.
When using the organic fertilizer fermentation dumper to ferment, the initial fermentation maturity is generally 10 days to half a month in the fermentation process. In this process, the main purpose is to achieve maturity, and the organic fertilizer raw materials after tank fermentation usually need secondary aging and fermentation. The second fermentation lasts from three to four days to a week.
Different organic fertilizer raw materials are processed, fermented and decomposed differently during fermentation with organic fertilizer tipper

(1) Fermented with weeds and crop stalks (decomposed in about 25 days): crushed or chopped weeds and crop stalks (generally 3-5 cm in length) can be adjusted with 40% fecal water or biogas slurry. It can also be adjusted with 2% urea (46% nitrogen content) or compound fertilizer with equivalent nitrogen content. It can also be adjusted by adding fresh livestock manure according to the weight ratio of 3:1-4:1.

(2) Fermentation with pure excrement (it can be decomposed in about 20 days): it is appropriate to add crushed (chopped) weeds, crop straw for fermentation, and adjust the compost water content to about 60%, and the weight ratio is usually 3:14:1 to adjust fermentation.

(3) Fermented with manure (it can be decomposed in about 15 days): after directly expanding the volume of bacteria, evenly remove a layer in the enclosure. Stir it and directly pile it on the fermentation platform. Repeat the operation. If the water content is too large, add a proper amount of crushed dry auxiliary materials in the enclosure to adjust.

NPK fertilizer production line

Why is the dryer often used to treat fertilizer in the production of cow manure organic fertilizer

fertilizer granulator Jan 7, 2023

Poultry manure is increasingly polluting the environment. However, cow manure is rich in nutrients and trace elements and is a good organic fertilizer. The fertilizer production line develops cow dung as a compound organic fertilizer, which can not only turn waste into treasure, but also reduce environmental pollution and prevent the spread of diseases, which has good economic and social benefits.

Our fertilizer granulator machine price is low, and the dryer is of high quality and low price. There is a section of secondary granulation area at the front of the dryer, and the material can realize secondary granulation in this section. Then the material is lifted up by the lifting plate to fully dry the material. The tail of the dryer draws out the moist hot air through the pipe through the exhaust fan, and enters the settling chamber to settle. After passing through the settling, the exhaust gas passes through the washing tower to spray dust and spray water. It is pumped out by a water pump for recycling, and after the second dust reduction treatment, the exhaust gas is discharged into the atmosphere through the chimney.

The main features of the dryer machine are as follows

1. Cow dung dryer has high degree of mechanization, large production capacity and continuous operation.

2. The organic fertilizer machine has an excellent and simple structure, and the material runs smoothly through the resistance of the cylinder and is easy to operate.

3. The cow dung dryer has fewer failures, low maintenance costs and low power consumption.

4. Wide application range and good product drying uniformity.

5. Sterilization and deodorization can be achieved while drying.

NPK fertilizer production line

What are the advantages of chicken manure organic fertilizer production line in processing fertilizer

fertilizer granulator Jan 7, 2023

At present, the actual utilization rate of chemical fertilizer in China is only 30% – 45%, even lower in some regions! After the application of organic fertilizer, the beneficial biological activity improves the soil structure, increases the soil water and fertilizer conservation capacity, thus reducing nutrient loss, and increasing the effective utilization rate of chemical fertilizer to more than 50%. It can also reduce the amount of chemical fertilizer and the cost of fertilization. Since the 1970s and 1980s, the UK, France and Japan have reduced the use of pesticides and fertilizers. Organic fertilizer is the main fertilizer. The use of chemical fertilizers and pesticides has been greatly reduced. The grain output has increased and the quality is much better than before. Therefore, the fertilization method of “giving priority to organic fertilizer, supplemented by chemical fertilizer” is a reasonable fertilization method at present!

More and more farmers are looking for ways to produce organic fertilizer as the organic movement continues to grow. While there are many commercial products available, some farmers are choosing to make their own fertilizer using organic production equipment.

There are a few things to keep in mind when using organic fertilizer production equipment. First, it is important to choose the right equipment for your needs. There are a variety of organic fertilizer production systems available, so it is important to select the one that best fits your operation.

Second, it is important to follow the manufacturer’s instructions when using the equipment. This will ensure that you are using the equipment properly and that you are getting the best results.

Finally, it is important to monitor the organic fertilizer production process carefully. This will help you troubleshoot any problems that may arise and make sure that the fertilizer is being produced correctly.

NPK fertilizer production line

How to Make Animal Manure into Fertilizer by Organic Fertilizer Granulator

fertilizer granulator Jan 7, 2023

Taking into account the use of efficient fertilizers and chemical pesticides, the continuous decline of organic content in soil, and the bleak situation of soil sales, crop yield, and low quality, the entire engineering and technical personnel and experts and professors of the Academy of Agricultural Sciences have developed a bio fertilizer granulator with chicken manure, pig manure, humic acid, and wastes with high organic content as the main raw materials through repeated tests, making contributions to the healthy development of agriculture.

1: Fermentation. The main function of the fermentation part of the organic fertilizer production line is to reduce the water content in the organic fertilizer raw materials at an early stage. The raw materials of organic fertilizers are mainly chicken manure, pig manure, sheep manure and other animal manure, cow manure and sheep manure, but the humidity of chicken manure and pig manure is too high. In particular, the initial humidity of chicken manure and pig manure is generally above. It is impossible to handle such high humidity in person. It must go through the fermentation tank. Generally, the humidity of fresh chicken manure can be reduced to below by fermenting for about a week. In addition, during the fermentation of chicken manure, crude fiber materials such as bran and bran are mixed together, which tells you the key to shorten the fermentation time and reduce the cost.

2: Broken part. The feces of fermented animals are gathered together, and the massive materials are not directly dried, so it is better to use a small crusher to crush them first, and then enter the next stage. In organic fertilizer equipment, the crushing part is often essential.

3: Drying part. Here, some friends will ask how to dry again instead of fermenting. Otherwise, the fermentation can only adjust the humidity. In fact, to make organic particles, water must be below, so the drying process is also necessary.

4: Granular part. Organic fertilizer granulator is the key link of the whole organic fertilizer production line. In general, it is recommended to use the combination of pelletizer ball shaping machine for particle function, rather than traditional pelletizer ball shaping machine. The advantages of this method are high particle forming rate and good density.

5: Cooling, packaging and linking. Cooling and packaging can be ignored by a small number of production users. Users with small amount of production can dry by themselves, and only need to pack bags manually. The automatic packing machine only needs a large number of organic fertilizer production lines. The fertilizer produced by organic fertilizer equipment is an ideal fertilizer for saving agricultural production investment, improving soil fertility, increasing yield, optimizing crop quality and promoting green food and green agriculture.

NPK fertilizer production line

Operating procedures of crusher in npk fertilizer production line

fertilizer granulator Jan 7, 2023

Urea crusher is used to crush large granule urea to make material suitable for NPK production line granulation. In order to maintain the equipment and avoid unnecessary faults, strictly abide by the operation specification.

Here the fertilizer granulator manufacturer briefly introduces the operating procedures of this crusher.

(1) Before leaving the factory, the motor of urea mill has been sealed with lead and the coupling has been corrected. Do not loosen the parts at will;

(2) Regularly clean up the iron impurities on the permanent magnet cylinder and the permanent magnet plate of the feeder of the pulverizer;

(3) Regularly check the fineness of the crushed products to ensure that the materials are suitable for the rotary drum granulator.

(4) Clean or replace the bag of the dust collector regularly (ensure the air permeability of the bag), and regularly check the working condition of the solenoid valve (to see if it can work normally);

(5) Regularly check the wearing condition of each vulnerable part of the pulverizer to see if it belongs to normal wear;

(6) Always pay attention to the vibration of the crusher;

(7) When the hammer piece of the pulverizer is seriously worn and needs to be replaced, it is necessary to weigh it to ensure that the weight difference between the two opposite hammer pieces on the two relative hammer pin shafts is ≤ 1g, and the total weight difference of the hammer pieces on the two relative hammer pin shafts is ≤ 2G;

(8) When installing the screen, pay attention to whether the screen is properly worn and installed, and whether the screen needs to be replaced properly;

(9) The opening degree of the air supply door of the impeller feeder should be adjusted appropriately;

(10) If abnormal conditions such as large vibration and high noise of the crusher are found, it should be shut down immediately for inspection;

(11) 80 grams of grease should be added to the spindle bearing after every 40 hours of operation, but only to 60%. After 1800 hours of operation, the bearing box cover should be removed and all used grease should be replaced. When changing to fresh grease, add grease to the area around the rollers and bearing rings, and add 1/3 to 1/2 of the grease to the bottom case. Do not add too much grease;

(12) When it is found that the output of the grinder suddenly drops, in addition to the factors of raw materials, check whether the air supply door is in place, whether the pipeline is leaking, whether the pulse bag is blocked, whether the solenoid valve, fan is working normally, etc.

NPK fertilizer production line

Maintenance method of batching control equipment in npk fertilizer production line

fertilizer granulator Jan 7, 2023

The electronic batching scale is used to mix various materials in NPK production line, so that the chemical fertilizer is allocated in proportion to meet the characteristics of crop fertilizer demand. So how to maintain the batching scale and electronic control part?

1. The control room should be clean, dry and ventilated. It is better to install air conditioning to keep the indoor temperature constant;

2. After each shutdown and restart of the system, the host and channel instrument should be powered on and preheated for 15min before putting into operation;

3. Observe the pointer of the milliammeter. Under heavy load, it should not exceed 10mA. Ensure the uniform output of materials and facilitate the processing of fertilizer granulator;

4. Maintain the pre-pressure of the scale body. Normally, it is 1～2mA for no load (indicated by the pointer of the meter), and 6～8mA for heavy load, otherwise the sensor should be readjusted or replaced;

5. The sensor should be fixed on the mounting base, and the cable connecting the amplifier should not be loose;

6. The control cabinet should be fixed by embedded screws, and the shell should be grounded reliably (the grounding resistance is less than 4Ω);

7. There should be no vibration source, radiation source and strong electromagnetic source in the control room;

8. It is strictly prohibited to prevent tea cups, rice bowls and other objects on the control counter, and to prevent electric furnace and other heating equipment under the control cabinet;

9. Regularly clean the main engine, channel controller and other electrical appliances in the control cabinet to keep the interior clean;

10. After the batching system is shut down, if it is not used for a long time, all the power supplies of the main engine, channel instrument and electrical appliance shall be turned off; if the system is shut down for more than 15 days, the host and channel instrument shall be powered on and preheated for more than half an hour every 15 days to prevent moisture intrusion.

NPK fertilizer production line

Bio fertilizer granulator is used for granulation of various organic substances after fermentation

fertilizer granulator Jan 4, 2023

Bio fertilizer granulator is used for granulation of various organic substances after fermentation, breaking through the traditional organic granulation process. Raw materials do not need to be dried and crushed before granulation. Spherical particles can be directly batched and processed, saving a lot of energy. The traditional fertilization and garbage fertilization methods not only cause some harm to the environment, but also do not give full play to their role. With the application of more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer, granulating equipment such as biological fertilizer granulator has entered people’s life and production.

The double roll extruding granulator has the following advantages: 1. It operates circularly to realize continuous production and high output of finished products; 2. The material is forced to be compressed and shaped by mechanical pressure without any additives, so as to ensure the purity of the product. 3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the pressure of the roller; 4. The extruding granulator is applicable to various raw materials, and the particle strength can be adjusted freely according to different materials. 5. Compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency and low failure rate.

The Double Roller Extrusion Granulator for Compound Fertilizer Making is a necessary tool for NPK fertilizer’s efficient and successful production. This strong machine can produce compound fertilizer granules with uniform size and shape and high accuracy and consistency. The process of making granules using this granulator is simple and straightforward, allowing for larger batches to be produced fast and economically. This granulator is designed to handle a wide range of raw materials, enabling for the production of a wide range of compound fertilizer types. It can also process solid and liquid raw materials, making it incredibly versatile.

NPK fertilizer production line

Correct operation of large organic fertilizer equipment in npk fertilizer production line

fertilizer granulator Jan 4, 2023

How to operate fertilizer equipment correctly in NPK production line? For the operation of fertilizer production equipment, people think that they are very experienced in operation, but in actual operation, all kinds of faults come from nonstandard operation. Incorrect use will cause problems with fertilizer equipment.

In order to avoid wrong operation, here summarizes the following methods to operate fertilizer machine correctly.

1. Operators should not wear gloves. When the fertilizer granulator is blocked, it is forbidden to put hands into the filler hopper.

2. Before starting the fertilizer equipment, it is necessary to check whether the connecting bolts of each part of the unit are tight, whether the tightness of the drive belt is appropriate, and whether the power line is in good condition. Whether the shafts are parallel.

3. After NPK production line is started, make the equipment idle for 3 minutes and check whether the operation sound is normal. It can only work after the machine rotates smoothly.

4. Do not stop the machine immediately after the work is finished, but idle for 3 minutes so that the materials in the machine can be completely discharged. Cleaning and maintenance shall be carried out after shutdown.

5. After 300 hours of operation of the fertilizer dryer, wash the bearings and change the oil.

6. During the work of the organic fertilizer and NPK fertilizer production line, pay attention to the operation of the dryer at all times, and feed evenly to prevent clogging, and do not overwork for a long time.

7. When the fertilizer dryer is running, the operator shall not leave the unit, and shall not disassemble the machine during operation to observe the working conditions in the drying room.

8. The fixed operation of heavy equipment such as rotary drum granulator, organic fertilizer granulator and dryer should be fixed on the cement foundation.

NPK fertilizer production line

Benefits of processing organic fertilizer with fertilizer by bio fertilizer granulator

fertilizer granulator Jan 4, 2023

Five benefits of the combination of organic fertilizer and chemical fertilizer produced by biological fertilizer granulator! Benefit 1: The fertilizer has high nutrient content and fast fertilizer effect, but its duration is short and the nutrient is single. Organic fertilizer is just the opposite. The mixed use of organic fertilizer and chemical fertilizer can complement each other and meet the nutrient demand of crops in each growth period.

Benefit 2: After chemical fertilizer is applied to the soil, some nutrients are absorbed or fixed by the soil, reducing the availability of nutrients. After mixed application with farmyard manure, it can reduce the contact surface between fertilizer and soil, reduce the possibility of fertilizer being fixed by soil, and improve the availability of nutrients.

Benefit 3: Generally speaking, the solubility of chemical fertilizer is large, which will produce high osmotic pressure on the soil after application, affect the absorption of nutrients and water by crops, and increase the chances of nutrient loss. If it is mixed with organic fertilizer, it can avoid the disadvantage that crops absorb nutrients and water.

Benefit 4: If acid fertilizer is only applied to alkaline soil, after ammonium is absorbed by plants, the remaining acid root will combine with hydrogen ions in the soil to produce acid, which will lead to acid enhancement and soil hardening. If mixed with organic fertilizer, it can enhance the buffer capacity of the soil, effectively regulate the pH and prevent the increase of soil acidity.

Benefit 5: Since organic fertilizer is the energy source of microbial life, chemical fertilizer is the inorganic nutrition for microbial growth and development. The two mix the vitality of microorganisms to further decompose organic fertilizers. The activity of soil microorganisms can also produce vitamins, biotin, niacin, etc. Increase soil nutrients, improve soil vitality and crop growth.