NPK fertilizer production line

Organic fertilizer production line for processing pigeon manure

fertilizer granulator Jan 11, 2023

Pigeon dung contains certain protein, amino acids, vitamins and trace elements. Pigeon manure is processed by a complete set of organic fertilizer production line and turned into treasure.

The whole set of organic fertilizer production equipment also has a certain process in use. So what is the basic process of the whole organic fertilizer production line? For those who are new to the organic fertilizer industry, many factors need to be determined to invest in the construction of an organic fertilizer plant. First of all, how about the sales of organic fertilizer in the market? What is the development prospect of organic fertilizer industry? How much investment is needed for organic fertilizer production line? What raw materials and equipment are needed for the production of organic fertilizer, and so on, are all concerned by organic fertilizer manufacturers and investors.

Organic fertilizer raw materials come from a wide range of sources, including livestock, poultry manure, fungus spore residue, distiller’s grains and sludge, etc. After these organic wastes are fermented and decomposed by compost turning machine, they can be made into organic fertilizer raw materials. In the past, these raw materials were headache wastes, and the purchase price was relatively low, which made the finished organic fertilizer have a large profit margin.

The organic fertilizer production line is based on the fertilizer granulator, which produces finished particles so that the fertilizer can be effectively recycled. Pigeon farms, chicken farms, sheep farms and other farms produce a large amount of livestock and poultry manure to produce green organic fertilizer, organic fertilizer is returned to the field and reused in organic agriculture, agricultural waste and agricultural fruits feed various livestock and poultry, forming a natural and green ecological biological chain and maintaining ecological balance.

NPK fertilizer production line

Using chicken manure to process green organic fertilizer by chain crusher

fertilizer granulator Jan 11, 2023

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung, with the content of organic matter reaching 25.5%. It can become a better green organic fertilizer through proper processing and utilization.

The chicken dung chain crusher test has proved that the reason why rapeseed cake is particularly effective in tea gardens is not only that rapeseed cake is rich in nutrients, but also that rapeseed cake produces a substance that can stimulate root growth during the decomposition process to promote the growth and absorption of nutrients of tea roots. Other organic fertilizers have similar effects. 3. Improve soil fertility and water retention capacity All organic fertilizers have strong cation exchange capacity, can absorb more potassium, ammonium, magnesium, zinc and other nutrient elements, prevent leaching, and improve soil fertility, especially the fertilizer retention capacity of mature organic fertilizer is more obvious.

NPK fertilizer production line

How to Use Organic Manure Production Line to Treat Livestock and Poultry Manure

fertilizer granulator Jan 11, 2023

The manure produced by livestock and poultry breeding, such as pig manure, cow manure, sheep manure, chicken manure and other animal manure, will have a bad impact on the environment if it is not handled well. Using the new production technology of organic fertilizer production equipment, the manure is directly treated into organic fertilizer, and straw manure is turned into feed. Such a recycling fertilizer production line can solve many problems caused by livestock manure.

It is a very promising project to use organic fertilizer production line to process animal manure into organic fertilizer. The general process of processing organic fertilizer granules consists of fermentation, turning, grinding, stirring, granulation, drying and cooling. The production line of powdered organic fertilizer only needs fermentation, turning over, crushing and mixing process, and the fertilizer can be packaged and sold without heavy equipment such as rotary drum granulator, dryer and cooler.

The organic fertilizer production line can be divided into static processing and dynamic processing. Enterprises can reasonably arrange production according to different manure sources, site size and fertilizer demand. It is suggested that static processing should be adopted to produce organic fertilizer, which is less investment, simple method and easy operation.

Fertilizer granulator machine price is low and the granule produced is spherical. It is a very practical and widely used fertilizer granulation equipment. Organic fertilizer granulator makes use of organic matter particles under a certain force to inlay and grow up with each other, so there is no need to add binder when granulating. The organic matter after fermentation does not need to be dried, which reduces the energy consumption of drying. The fertilizer has high organic matter content and solid particles, which can be sieved after granulation.

NPK fertilizer production line

Characteristics of organic raw materials fermented by organic fertilizer compost turner

fertilizer granulator Jan 11, 2023

According to the market demand and soil testing results in different places, the composting of organic raw materials after long-term fermentation can achieve three purposes, one is harmless; the other is humus; the third is to produce a large number of microbial metabolites, such as various antibiotics, proteins and so on. Compost fermentation is an indispensable step in organic fertilizer production. Compost turning machine plays an important role in organic fertilizer processing.

Characteristics of fermentation tank turner machine

1. The main shaft of the fermentation tank tipper adopts the left and right spiral long cutter bar and small shaft diameter. The movement makes the material turn evenly, with good air permeability, high crushing rate and low resistance.

2. This fermentation equipment has the advantages of high efficiency, stable operation, flexible installation, easy operation, strong adaptability to the site, simple maintenance and easy operation.

3. The shape is fully sealed, safe and reliable. The electric appliance adopts one box full control, which makes it easy to operate and safe. The compost after fermentation is used for fertilizer granulator processing.

4. The transmission part adopts large pitch chain transmission, which makes the power efficiency high, the noise low, the operation stable, does not skid.

NPK fertilizer production line

The manufacturer supplies chicken manure organic fertilizer equipment chain crusher

fertilizer granulator Jan 11, 2023

The development of organic fertilizer equipment is getting faster and faster, especially in recent years, in view of the prominent problems in China’s agricultural production such as excessive use of fertilizer, low efficiency, and declining quality of cultivated land, the main goal of bio-organic fertilizer production equipment is to reduce the use of fertilizer, improve the quality of cultivated land, and realize the industrialization of new and efficient bio-fertilizer. Organic fertilizer processing equipment has many advantages in processing and producing organic fertilizer. Through services close to farmers, land and consumer groups, we can find scientific and reasonable formula, production characteristics, and high value-added organic fertilizer products, so that the whole industry can enter the track of sound development. The pace and combination of grass-roots agricultural production to help farmers increase production and create income.

Chicken dung chain crusher The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the crushing materials are uniform, not easy to adhere to the wall, and easy to clean. Use and characteristics of chain crusher: LP series chain crusher is applicable to the crushing of lumps in the production of organic fertilizer, and also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

NPK fertilizer production line

How to select suitable belt conveyor in npk fertilizer production line

fertilizer granulator Jan 11, 2023

The belt conveyor can transport all kinds of materials, with the advantages of economic applicability, large transport capacity, good continuity and stable work, which plays an important role in the fertilizer industry and realizes the automatic processing of NPK production line.

The belt conveyor can not only work on a single conveyor according to the customer’s transportation process requirements; but also can transport materials over long distances in rugged and complex environments to achieve automated and integrated production operations.

The material to be conveyed by the conveyor and the operating environment are different, and the choice of the belt conveyor is different.

1. When the conveying volume is large and the conveyor belt is wider, a higher belt speed should be selected;

2. For materials that are easy to roll, large in size, strong in abrasiveness, or easy to raise dust, and require high environmental sanitation conditions, a lower belt speed should be selected. For example, the granular fertilizer processed by the organic fertilizer granulator machine is suitable for low-speed transportation;

3. When the unloading truck is used, the belt speed should generally not exceed 2.5m/s. When conveying fine materials or small pieces of material, the allowable belt speed is 3.15m/s;

4. When used for feeding or conveying materials with a large amount of dust, the belt speed can be 0.8~1m/s, which can also be determined according to the characteristics of the material and the process requirements.

NPK fertilizer production line

Complete npk fertilizer production line processing fertilizer granules

fertilizer granulator Jan 11, 2023

A set of organic fertilizer production line can process farm waste into green organic fertilizer, and the organic fertilizer produced can be applied to fruits and vegetables. We are specialized in the production of manure organic fertilizer for large and medium-sized livestock. We have been committed to the development and production of organic fertilizer equipment for a long time. We provide customers with process design, equipment production, installation and commissioning, and complete pre-sale, in-sales and after-sales services.

Matters needing attention in using organic fertilizer granulator machine

1. Run forward; avoid reverse.

2. It is forbidden to operate without load, and the hot engine should be fed to avoid stick sticking (shaft holding).

3. It is strictly forbidden to enter iron and other foreign matters at the feeding port. In order to avoid unnecessary accidents and affect the safety and normal production.

NPK fertilizer production line

Equipment requirements and process introduction of NPK fertilizer production line

fertilizer granulator Jan 11, 2023

NPK production line can process different chemical fertilizers to obtain agricultural special crop compound fertilizer. NPK fertilizer granulation process can be generally divided into: raw material batching, NPK fertilizer mixing, compound fertilizer granulation, particle drying, particle cooling, particle grading, finished product coating and final product packaging.

Processing technology of NPK production line

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate), potassium chloride (potassium sulfate) and other raw materials are prepared according to a certain proportion (according to the market demand and soil test results in different regions).

2. Raw material mixing: mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of fertilizer particles.

3. Raw material granulation: the evenly stirred raw materials are sent to the rotary drum granulator for granulation (disc granulator and double roller extrusion granulator can also be selected; if the raw material is organic fertilizer, the organic fertilizer granulator machine is selected).

4. Particle drying: the granules made by the granulator are sent to the dryer, and the dryer dries the moisture contained in the granules, so as to increase the strength of the granules and facilitate their preservation.

5. Particle cooling: the temperature of the dried fertilizer particles is too high, and it is easy to agglomerate, so it needs a cooler to quickly cool the particles. The cooled fertilizer is easy to be bagged, stored and transported.

6. Particle classification: the cooled particles are graded, and the unqualified particles are crushed and re granulated. The qualified products are screened out and sent to the next processing technology.

7. Finished film: the qualified products are coated to increase the brightness and roundness of the particles.

8. Packaging of finished products: the coated particles, that is, finished products are bagged and stored in a ventilated place.

NPK fertilizer production line

Npk fertilizer production line needs packaging machine to prevent fertilizer particles from caking

fertilizer granulator Jan 11, 2023

Specialized fertilizer production line equipment coating machine can prevent fertilizer caking. Huaqiang coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc. It adopts powder powder spraying or liquid coating technology. If you want to produce organic fertilizer, NPK compound fertilizer and inorganic fertilizer, you can choose the coating machine produced by our factory. The coating effect is better than preservation, and the production capacity can reach 2-45 tons per hour.

Rotary coating machine is a kind of equipment designed to solve the problem of stacking, rewetting and agglomeration of granular fertilizer. The fertilizer coating machine uses a special liquid raw material or a spraying process combined with solid powder. After the fertilizer is made into granules by the rotary drum granulator, the coating machine forms a protective film on the surface of the granules to isolate it from the outside air, thereby effectively preventing the salt bridge effect and moisture absorption on the surface of the fertilizer, and also improving the surface brightness of the granules. And some trace elements can be appropriately added during the processing to improve fertilizer efficiency.

The processing of the coating machine can prolong the function of the fertilizer in the soil and effectively improve the application effect of NPK fertilizer. Polypropylene lining is used in the main engine, which is corrosion resistant and durable. When the finished product particles uniformly flow into the rotating coating machine in the NPK production line and roll continuously, the prepared oil like mixed coating agent is sprayed into the surface of the particles with the help of compressed air and nozzle, so that a uniform protective film is coated on the surface of the particles.

There are many types of fertilizer coating machines, which can be customized according to customer requirements, and the general construction period is about 10 days. Equipment cost-effective, customers can come to our factory to visit the test machine, looking forward to win-win cooperation with you.

NPK fertilizer production line

double roller granulator is applicable to various NPK fertilizer production lines

fertilizer granulator Jan 7, 2023

The rotary drum granulator can form powder materials through wet granulation process, which is suitable for the production of various NPK fertilizers.

Through the use of steam, the drum granulator improves the temperature and viscosity of the material, so that the moisture content of the material can be reduced in the pelletizing process, thus reducing the drying load, and the liquid phase distribution of steam is more uniform than that of adding water. Only when the liquid phase of the material is insufficient and the material is unstable, water can be added as a supplementary means.

The design of compound fertilizer production by rotary drum granulator is that steam pipe is buried in the material bed, and sprinkling water pipe is arranged above the material bed. Under the condition of stable production and supply, saturated steam can provide heat and part of water to humidify materials.

In the process of NPK production line treatment, we have encountered that due to unreasonable installation of steam nozzle and uneven distribution of material liquid phase, the place where there is more liquid phase of material will stick into big ball, and where there is insufficient liquid phase, the material is difficult to form ball, which affects the formation of particles. In view of this situation, we can increase the steam nozzle to increase the steam receiving area of the material.