How to improve the granulation effect and efficiency of the disc granulator

fertilizer granulator Jul 27, 2024

To improve the granulation effect and efficiency of the disc granulator, the following measures can be taken:

1. Optimize raw material formula:

Select appropriate ratios based on the physical and chemical properties of the raw materials to enhance their adhesion and formability.

Adjust the humidity of the raw materials to achieve the optimal granulation humidity, as being too wet or too dry can affect the granulation effect.

2. Precise control of speed:

Determine the optimal rotational speed of the raw materials through experiments. Excessive rotational speed may cause particle breakage, while insufficient rotational speed may affect yield.

When adjusting the speed, ensure that the raw materials are evenly distributed on the disc to avoid local overload.

3. Improve the feeding system:

Use a uniform feeder to ensure that the raw materials are evenly fed into the disc granulator, avoiding material accumulation or interruption.

Adjust the feeding rate to match the disc speed to achieve stable granulation effect.

4. Optimize screen selection:

Choose the appropriate sieve aperture to achieve the desired particle size while avoiding clogging of the sieve.

Regularly clean the sieve to ensure screening efficiency.

5. Improve operational skills:

Train operators to familiarize themselves with the working principles and key operating points of the equipment.

Ensure that operators can correctly judge the operating status of equipment and adjust process parameters in a timely manner.

6. Strengthen equipment maintenance:

Regularly maintain and inspect the disc granulator, and replace worn parts in a timely manner.

Keep the equipment clean to prevent material residue and blockage.

7. Implement energy-saving measures:

Optimize energy use, such as using energy-saving motors and optimizing thermal energy management.

Reduce unnecessary energy consumption and lower production costs.

8. Utilize automated control systems:

Install an automated control system to monitor the real-time operation status of equipment and automatically adjust process parameters.

Through data analysis, optimize the production process and improve efficiency.

9. Continuous improvement of process:

Continuously experiment with new process parameters and operating methods based on production data and feedback.

Using experimental and erroneous methods, gradually improve the granulation effect and efficiency.

10. Environmental control:

Ensure that the temperature and humidity of the production environment are suitable, and avoid the impact of extreme conditions on the granulation process.

Through the above measures, the granulation effect and production efficiency of the disc granulator can be significantly improved, while reducing production costs and improving product quality.

How to purchase suitable pellet fertilizer granulators for breeding farms

fertilizer granulator Jul 27, 2024

 Granule making machine is the key part of NPK fertilizer manufacturing process. Sometimes, in order to save costs, some enterprises often just choose the granulation equipment suitable for production. Granulator is a machine which granulates animal manure, straw, wood and other materials into solid particles. So today, granulators are used not only in industry, but also in chemistry and agriculture.

According to our research on NPK fertilizer granulator in the market, pelletizing equipment includes organic fertilizer granulator, disc pelletizer, rotary drum granulator, pulverized coal granulator, etc. Do your homework before buying the right granulator. In fact, when choosing a granulator, consideration should be given to the raw material, moisture content of the material, shape and size of the particles and other issues.

In chemical fertilizer industry, granulating machine can be divided into two parts: Organic fertilizer granulator and compound pellet granulator. By studying many fertilizer granulators on the market, most of them are as follows:

Organic fertilizer granule making machine: new type organic fertilizer granulator, double die extrusion pelleting machine, flat die pellet mill.

Compound fertilizer granule making machine: disc granulator, flat die pellet mill, rotary drum granulator.

Disc granulator is widely used in organic fertilizer, compound fertilizer and organic-inorganic fertilizer granulation.

Features of disc granulator:

1. The pan adopts an arc structure, and the output of compound fertilizer can reach 93%.

2. The raw material size of the disc granulator does not exceed 50 mm.

3. The fertilizer granulator has simple structure and convenient adjustment.

When inspecting manufacturers on the spot, we must not only look at the equipment, but also the after-sales service. No matter how good things are, there are inevitable problems. This requires the manufacturer’s technical support and after-sales service. Users can choose suitable fertilizer production equipment and suitable granulator models according to the output of their own factories.

Equipment technology and production site planning for organic fertilizer production line

fertilizer granulator Jul 27, 2024

Taking the manufacturing process of 30000 tons of granular organic fertilizer per year as an example, the production line of 30000 tons of granular organic fertilizer is a medium and large-scale production process. The supporting equipment should be relatively perfect, including fermentation composting equipment, conveyor, pulverizer, mixer, fertilizer granulator, drum dryer, cooling machine, screening machines and packaging machines. The supporting equipment includes forklift silo, belt conveyor, hot blast stove, etc. The organic fertilizer production line design plan includes the following aspects.

1. Area of the plant

The plant area has an annual output of 5000 tons of 1200 square meters, 10000 tons of 1800 square meters, and 20000 tons of 3000 square meters. Among them are fermentation workshop, production workshop, finished product workshop, office area, etc.
2. Planning of fermentation workshop

Calculate the area of the fermentation workshop based on the output, determine the size of the fermentation turning machine according to the output, and determine the width and quantity of the fermentation tank according to the size of the compost turning machine.
3. Design plan of production site

The plan design of the production site should be determined according to the equipment size and layout method. Generally, a 5000-ton pellet production line is 500 square meters, 10,000 tons 800 square meters, and 20,000 tons 1100 square meters.
4. Finished product workshop

The situation of finished product workshop is different, because the sales of each customer is different, and the area required for the finished product workshop is not large. A part of space can be reserved according to the actual situation.

How much is the organic fertilizer manufacturing equipment? What are the machines that make organic fertilizer? Through the above mentioned aspects, the design scheme of organic fertilizer manufacturing process has been basically completed.

How to adjust the speed of the disc granulator during use

fertilizer granulator Jul 27, 2024

Adjusting the speed is one of the important factors affecting the granulation effect when using a disc granulator. The adjustment of rotational speed should be based on the characteristics of the raw materials, the required particle size, and production targets. The following are the steps and precautions for adjusting the speed of the disc granulator:

Define goals:

Firstly, clarify the required particle size, shape, and production efficiency. Different goals may require different speed settings.

Understand the characteristics of raw materials:

Consider the humidity, particle size, and viscosity of the raw materials. For example, wet materials may require lower rotational speeds to avoid excessive crushing, while dry materials may require higher rotational speeds to increase yield.

Pre startup inspection:

Ensure that the equipment is in good working condition without any abnormal sounds or vibrations. Check if all fasteners are secure.

Gradually increasing:

Start from low speed and gradually increase to the desired speed. This helps to observe the reactions of raw materials and adjust process parameters.

Observing the granulation effect:

During the process of adjusting the speed of the disc granulator, observe the flow of raw materials on the disc and the formation of particles. If the particles are too small or poorly shaped, it may be necessary to reduce the rotational speed; If the particles are too large or the production efficiency is low, it may be necessary to increase the rotational speed.

Fine tuning:

Make minor adjustments based on the observed effects. Minor changes in rotational speed may have a significant impact on the granulation effect.

Record data:

Record the adjusted speed and corresponding granulation effect for subsequent analysis and optimization.

Avoid overload:

Do not exceed the maximum speed of the equipment to avoid equipment damage or affecting production safety.

Regular inspection:

Regularly check the wear and tear of the equipment, especially the discs and bearings, to ensure that they can withstand the current speed.

Professional guidance:

If you are unsure how to adjust the speed, you can consult the technical support of the equipment manufacturer or refer to the operating manual.

By following the above steps, it is possible to ensure that the disc granulator operates at the optimal speed, thereby achieving the desired granulation effect. Remember, there may be slight differences in the raw materials of each batch, so it may be necessary to fine tune the speed to adapt to different production conditions.

The impact of organic fertilizer production line processing fertilizer technology on agriculture

fertilizer granulator Jul 27, 2024

The organic fertilizer manufacturing process is specialized in the treatment of livestock and poultry manure. It is used to make it into organic fertilizer, and then it is used to protect the soil, so that the soil is more and more fertile. When people know that organic fertilizer can protect the soil that feeds us, organic fertilizer equipment is destined to be an extraordinary road in the future.

Both China and other countries in the world are emphasizing sustainable development and green development, because resources and environment are very important to our human survival, and organic fertilizer manufacturing process and equipment not only achieve sustainable development, but also achieve the purpose of treating livestock manure and protecting the environment.

The organic fertilizer equipment has a great promotion effect on agriculture, which shows that the manufacturing process of organic fertilizer is of great significance. With the rapid development of science and technology, with the rapid progress of socialization, people have higher and higher requirements for material quality. In the future, people will have more and more requirements for organic products, and green products will occupy the whole market. Therefore, organic fertilizer equipment is a promising industry in the future.

We will introduce the specific production steps of organic fertilizer manufacturing process.

Organic fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional granulation process of organic matter. Before granulation, the raw materials need not be dried and crushed, and the ball particles can be processed directly by direct ingredients, which can save a lot of energy.

Traditional fertilization methods such as manure and waste will not only harm the environment, but also the effect of raw materials can not be fully exerted. The organic fertilizer after compost turning machine treatment can remove harmful substances and ensure the safety. More and more organic fertilizers, compound fertilizers, microbial fertilizers and chemical fertilizers are used. Nowadays, organic fertilizers have also let more people know that they are beneficial to the soil, and organic fertilizers have gradually been recognized by more people.

What are the commonly used granulation equipment in NPK fertilizer production lines

fertilizer granulator Jul 27, 2024

 Where is the cheaper organic fertilizer and NPK fertilizer granulator? What granulation equipment is needed for the manufacturing of NPK fertilizer? Which fertilizer granulator equipment manufacturer is better? The following Tianci fertilizer equipment manufacturer will take you to know which fertilizer granulator models are there?

The common NPK fertilizer granulator is: disc granulator, drum granulator, roller extrusion granulator, flat die pelleting machine. However, with the market demand, these granulators can not meet customer requirements.

Now, a new type of organic fertilizer stirring tooth granulator is widely used. It does not need to add any fillers and binders, which greatly improves the granulation rate. It is widely used for raw materials, such as chicken manure, pig manure, cow manure, straw, household waste, sludge, humic acid, peat, cake fertilizer, etc., and is suitable for some carbon black and mineral powder which are difficult to granulation Should. For the raw material fineness requirement is not high, generally can granulation when the fineness reaches about 40 mesh, the raw material moisture requirement is not high, the raw material moisture can be granulated in 15-45, the moisture can be adjusted according to the required particle size, greatly reducing the equipment investment.
When purchasing organic fertilizer equipment for pig manure processing, it is necessary to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

What are the precautions to be taken when using a disc granulator

fertilizer granulator Jul 27, 2024

When using a disc granulator, the following aspects should be noted:

Raw material pretreatment: Ensure that the humidity, particle size, and viscosity of the raw materials are suitable for granulation. Overly wet or excessively dry raw materials may affect the granulation effect. If necessary, the raw materials can be appropriately dried or humidified.

Equipment inspection: Before starting, a comprehensive inspection of the disc granulator should be conducted, including checking whether all components are intact, whether fasteners are loose, and whether electrical circuits are normal.

Uniform feeding: Ensure that the raw materials are evenly fed into the disc to avoid material accumulation or blockage, which may affect the granulation effect and machine operation.

Parameter adjustment: According to the characteristics of the raw materials and production requirements, adjust the disc speed, feeding speed and other parameters reasonably to obtain the ideal particle size and yield.

Temperature control: For some special raw materials, it may be necessary to control the temperature during the processing to prevent material denaturation or quality degradation caused by excessive heating.

Cleaning and maintenance: Regularly clean the disc granulator to remove residual raw materials and impurities, keep the equipment clean to extend its service life and ensure production efficiency.

Safe operation: Follow the safety operation procedures to ensure the safety of operators and avoid equipment damage or personal injury caused by misoperation.

Environmental considerations: Considering that the disc granulator may generate certain dust and noise during operation, appropriate environmental measures should be taken, such as setting up dust removal devices and sound insulation facilities.

Fault handling: In the event of a malfunction, the machine should be shut down for inspection in a timely manner, and the maintenance manual should be followed for handling. If necessary, seek professional assistance.

Record keeping: Record key parameters and equipment operation during the production process for traceability and optimization of the production process.

Following these precautions can ensure the normal operation of the disc granulator, improve production efficiency, and ensure production safety and product quality.

The advantages of organic fertilizer production line for sustainable agricultural development

fertilizer granulator Jul 24, 2024

The organic fertilizer production line has multiple advantages for agricultural development, mainly reflected in the following aspects:

1. Improve soil quality:

The organic fertilizers produced by the organic fertilizer production line can improve soil structure, increase soil organic matter content, and enhance soil water and fertilizer retention capacity.

Long term use of organic fertilizers can reduce soil compaction, improve soil aeration and microbial activity.

2. Promote crop growth:

Organic fertilizers contain various nutrients required for plant growth, such as nitrogen, phosphorus, potassium, and trace elements, which can meet the comprehensive nutritional needs of crops.

The organic matter in organic fertilizers releases nutrients during the decomposition process, promoting the development of crop roots and enhancing crop resistance to diseases and pests.

3. Environmentally friendly:

The organic fertilizer production line converts agricultural waste into organic fertilizer through fermentation treatment, reducing dependence on chemical fertilizers and lowering environmental pollution caused by agricultural production.

The use of organic fertilizers helps reduce greenhouse gas emissions such as carbon dioxide and methane, and has a positive effect on combating climate change.

4. Promoting sustainable agriculture:

The establishment and operation of organic fertilizer production lines have promoted the transformation of agricultural production methods towards circular economy and sustainable development models.

By recycling and utilizing agricultural waste, we can achieve resource recycling and reduce resource waste.

5. Economic benefits:

The construction and operation of organic fertilizer production lines can create new sources of income for farmers, such as selling organic fertilizers and providing organic fertilizer processing services.

Organic agricultural products usually have higher market value, and farmers can obtain higher profits by producing organic agricultural products.

6. Social benefits:

The promotion and use of organic fertilizer production lines can help improve farmers’ environmental awareness and scientific farming level, and promote the sustainable development of rural society.

Reducing the use of fertilizers can alleviate the economic burden on farmers and improve their quality of life.

In summary, organic fertilizer production lines have played an important role in improving soil quality, promoting crop growth, protecting the environment, promoting sustainable agriculture, bringing economic benefits, and enhancing social benefits, and have a significant promoting effect on agricultural development.

How to judge the quality of organic fertilizer production line

fertilizer granulator Jul 24, 2024

The quality of organic fertilizer production lines can be evaluated from the following aspects:

1. Equipment material:

High quality organic fertilizer production lines typically use corrosion-resistant and wear-resistant materials, such as stainless steel or special alloys, to ensure long-term stable operation.

Check whether the welding parts of the equipment are smooth and flawless, without obvious cracks or welding defects.

2. Process flow design:

A high-quality organic fertilizer production line should have a reasonable process design, including raw material pretreatment, fermentation, screening, mixing, molding and other links, to ensure the efficiency of the production process and product quality.

The process flow should be smooth, with tight connections between each link and no unnecessary bottlenecks.

3. Automation control system:

Modern organic fertilizer production lines are usually equipped with advanced automation control systems that can monitor key parameters such as temperature, humidity, pH value in real-time during the production process, and automatically adjust process conditions.

The control system should be stable and reliable, able to accurately respond to operational instructions, and ensure the stability of the production process.

4. Production efficiency:

A high-quality production line should have high production efficiency and be able to produce a large amount of organic fertilizer in a short period of time.

The equipment should run smoothly, have a low failure rate, and be able to operate continuously and stably.

5. Product quality:

The final output of organic fertilizer products should comply with relevant standards and specifications, have good fertilizer efficiency and applicability.

The product should have uniform particle size, suitable moisture content, and good breathability.

6. Safety performance:

The equipment should comply with safety standards and have necessary protective measures, such as emergency stop buttons, protective covers, etc., to ensure the safety of operators.

The equipment should have overload protection function, which can automatically shut down in abnormal situations to avoid damage.

7. After sales service:

Suppliers should provide comprehensive after-sales services, including equipment installation and commissioning, operation training, maintenance, etc.

Suppliers should be able to provide fast technical support and spare parts supply to ensure that the production line can receive timely solutions when encountering problems.

8. User reviews:

To understand other users’ evaluations of the organic fertilizer production line, information can be obtained through online searches, attending industry exhibitions, or consulting industry insiders.

The actual usage and satisfaction feedback from users can serve as important references for evaluating the quality of production lines.

By comprehensively evaluating the above indicators, you can comprehensively judge the quality of the organic fertilizer production line and choose a high-quality production line that suits your needs. Before purchasing, it is recommended to conduct an on-site inspection of the production line and have in-depth communication with the supplier to obtain more detailed information.

How to choose a suitable dust collector for NPK fertilizer production line granulation

fertilizer granulator Jul 24, 2024

In NPK fertilizer manufacturing process, dust remover is mainly used to collect dust to reduce dust emission and meet environmental protection requirements. In the manufacturing of NPK fertilizer, it is necessary to understand the relationship between dust removal power and filtration wind speed, dust removal function and filtration resistance. Therefore, the selection of dust remover should know the following four points:

1. The bulk density or bulk specific gravity of dust, that is, the dust content per unit volume. The unit volume includes the volume of the dust particles themselves, the micropores of the dust particles adsorbed on the surface of the dust particles, the air volume and the space between the dust particles. It is of great significance to clarify the bulk density of dust for ventilation and dust removal.

2. The chemical and physical properties of dusty gases, such as moisture content, temperature, chemical composition and properties. Different raw materials processed by NPK fertilizer granulator have different characteristics, and the dust produced also contains these chemical properties. The determination of these parameters is directly related to the additional disposal method of dust removal and the selection of filtration wind speed. If some dust containing gases are rich in chloride and other chemical components, chloride is easy to “absorb moisture”. If no additional method is adopted, the dust removal bag can be “pasted”.

3. The particle size distribution of dust. The particle size of dust is its fundamental characteristic. It is a composition composed of particles of various sizes. It is not feasible to use a uniform particle size to characterize this aggregate.

4. Stickiness of dust. Viscosity is a characteristic that attracts each other between dust or between dust and the surface molecules of an object. For the bag filter, the effect of viscosity is more outstanding, because the dust removal power and filter resistance largely depend on the ability to remove dust from the filter material.