What is the general price of an organic fertilizer production line

fertilizer granulator Jul 24, 2024

The price of organic fertilizer production lines is influenced by various factors, including the scale of the production line, the complexity of technology, equipment materials, automation level, and brand. Here are some of the main factors that affect prices:

1. Scale of organic fertilizer production line:

Small organic fertilizer production lines are usually cheaper and suitable for family farms or small agricultural enterprises.

A medium-sized organic fertilizer production line is suitable for medium-sized agricultural enterprises or cooperatives.

Large scale organic fertilizer production lines are suitable for large-scale organic fertilizer production enterprises and have relatively high prices.

2. Production technology:

Simple composting fermentation technology has lower costs, while advanced biological fermentation technology has higher costs.

The higher the degree of automation in a production line, the more complex the control system and equipment, and the relatively higher the price.

3. Equipment material:

Equipment made of stainless steel or other durable materials is more expensive, but has a longer lifespan and lower maintenance costs.

Equipment made of ordinary steel has a lower price, but may require more frequent maintenance and replacement.

4. Additional features:

The production line with automatic batching, mixing, flipping, crushing and other functions has a higher price.

The basic fermentation equipment combination has a relatively low price.

5. After sales service:

Suppliers who provide comprehensive technical support and after-sales service may have higher product prices.

6. Brand effect:

The organic fertilizer production lines of well-known brands usually have higher prices, but quality and service are guaranteed.

7. Geographic location:

The differences in production and transportation costs in different regions can also affect the final price.

8. Raw material cost:

Fluctuations in raw material prices can also affect the overall cost of organic fertilizer production lines.

Price range:

Small production lines may cost between tens of thousands of yuan and tens of thousands of yuan.

A medium-sized production line may cost between tens of thousands of yuan and millions of yuan.

The price of large-scale production lines may range from millions of yuan to tens of millions of yuan.

It should be noted that these prices are only approximate ranges, and the actual prices need to be determined based on the specific configuration of the organic fertilizer production line and market conditions. Before making a purchase, it is recommended to consult the supplier in detail to understand all potential costs and make a reasonable choice based on your actual needs and budget.

What is the working principle of a disc granulator

fertilizer granulator Jul 24, 2024

The working principle of the disc granulator is based on the principles of centrifugal force and extrusion force. Its main components include a rotating disc, feeding system, screen, and transmission device.

The working process of the disc granulator is as follows:

Feeding system: The raw materials are evenly fed into the center of the rotating disc through the feeding system.

Disc rotation: The disc rotates at a certain speed, and the raw material is thrown towards the edge of the disc under the action of centrifugal force.

Particle formation: During the process of throwing towards the edge, the raw material is compressed and rubbed by the disc, gradually forming wet particles.

Screening: The formed wet particles are screened through a sieve installed at the edge of the disc. Only particles that meet the particle size requirements can pass through the sieve, while unqualified particles or raw materials that have not formed particles will be returned to the center of the disc for further processing.

Collection: Qualified particles passing through the sieve fall into the collection device, completing the entire granulation process.

The disc granulator can control the size and shape of particles, as well as the production yield, by adjusting the rotation speed of the disc, the feeding speed, and the aperture of the sieve. The disc granulator has been widely used in industries such as organic fertilizers and feed due to its simple structure, easy operation, and strong adaptability.

The semi wet material crusher completes the crushing process in the organic fertilizer production line

fertilizer granulator Jul 24, 2024

Organic fertilizer manufacturing process processing fertilizer is mainly divided into early composting treatment and late granulation processing, the quality of organic fertilizer particles is closely related to the quality of granulation. In the later stage of granulation, one of the steps is crushing. The half wet material crusher smashes the fermented compost into powder, which helps to improve the granulation rate of organic fertilizer equipment.

When the organic fertilizer crusher is working, the material enters from the feed inlet and collides with the high-speed chain or blade in the shell of the organic fertilizer crusher. After the material is impacted, it will be crushed and then collided with the hammer head after hitting the inner wall of the shell. In this way, the raw material will be impacted several times during the falling process until it becomes powder or small particles The whole process is finished when the discharge port at the lower part of the crusher comes out.

Different types of crushers have different functions and are suitable for different raw materials. The manufacturing of NPK fertilizer is different from that of organic fertilizer, and the grinder used is also different. We provide different crushers to meet the needs of fertilizer production.

How to choose a suitable organic fertilizer production line for oneself

fertilizer granulator Jul 24, 2024

Choosing a suitable organic fertilizer production line requires consideration of multiple factors, including production scale, raw material type, investment budget, product quality requirements, environmental regulations, etc. Here are some specific suggestions and considerations:

1. Clarify production goals:

Determine the type of organic fertilizer you want to produce, such as solid organic fertilizer, liquid organic fertilizer, or bio organic fertilizer.

Determine your target market, whether it is for the local market or has export plans, which will affect the scale and configuration of the production line.

2. Evaluate the source of raw materials:

Consider which raw materials you will use, such as livestock manure, crop straw, food processing waste, etc. The processing requirements for different raw materials may vary, and different types of production lines may be required.

3. Determine the production scale:

Determine the appropriate scale of organic fertilizer production line based on land area, expected output, and investment capacity. Small scale production can choose small-scale organic fertilizer production lines, while large-scale production requires large-scale organic fertilizer production lines.

4. Assessing the maturity of technology:

Understand various organic fertilizer production technologies in the market and choose a production line that is mature, effective, and easy to operate.

5. Budget planning:

According to the investment budget, plan the investment for the organic fertilizer production line reasonably, including equipment procurement, installation and commissioning, raw material input and other expenses.

6. Consider environmental requirements:

Ensure that the selected organic fertilizer production line complies with local environmental regulations, including waste gas, wastewater treatment, and noise control.

7. Investigate after-sales service:

Choose suppliers with excellent after-sales service and technical support to ensure timely maintenance and upgrades of the production line during operation.

8. On site inspection:

Before making a decision, conduct on-site inspections of production line suppliers, understand equipment operation, communicate with suppliers, and obtain first-hand information.

9. Comprehensive evaluation:

Conduct a comprehensive evaluation of candidate organic fertilizer production lines, including factors such as equipment performance, operating costs, maintenance expenses, and production efficiency.

10. Continuous learning and updating of knowledge:

With the continuous development of the organic fertilizer industry, new technologies and equipment are constantly emerging. We should continue to pay attention to industry trends, constantly learn and update knowledge in order to make better choices.

By considering the above factors comprehensively, you can choose the most suitable organic fertilizer production line for your needs, providing strong support for your agricultural production.

The difference and advantages between disc granulator and roller extrusion granulator

fertilizer granulator Jul 24, 2024

The disc granulator and the roller extrusion granulator each have their own characteristics and advantages in organic fertilizer production lines:

Disc granulator:

working principle:

The disc granulator throws raw materials into the air through a rotating disc, and during the falling process, particles are formed due to the effects of gravity and centrifugal force.

The tilt angle and rotational speed of the disc can be adjusted to control the size and yield of particles.

Applicable raw materials:

Suitable for wet and less sticky raw materials, such as livestock manure, crop straw, etc.

For dry or highly viscous raw materials, pre-treatment or adding an appropriate amount of moisture may be necessary.

Advantages:

The energy consumption during the production process is relatively low because it mainly relies on the rotation of the disk to generate power.

The equipment is easy to operate and has low maintenance costs.

It can be produced continuously to meet the needs of large-scale production.

Roll squeezing granulator:

working principle:

Apply pressure to the raw material through two rotating rollers to form particles under pressure.

The gap between the rollers can be adjusted to control the size of the particles.

Applicable raw materials:

Suitable for various raw materials, including wet materials, dry materials, fine powders, coarse particles, etc., with strong adaptability.

For raw materials with high viscosity, the granulation effect can be optimized by adjusting the process parameters.

Advantages:

The particles produced have high density and uniformity, which is beneficial for improving product quality.

The device has a compact structure and occupies a small area, making it suitable for production environments with limited space.

The size and shape of particles can be precisely controlled by adjusting the pressure and speed of the rollers.

Suggestion for selection:

If the humidity of the raw materials is moderate and there are high requirements for particle size and density, a roller extrusion granulator can be chosen.

If the humidity of the raw materials is high or there are strict restrictions on energy consumption, a disc granulator may be a more suitable choice.

When choosing a granulator for an organic fertilizer production line, factors such as raw material characteristics, production requirements, equipment costs, and maintenance should be comprehensively considered to determine the most suitable equipment type.

How to choose a manufacturer for organic fertilizer processing in cattle farms

fertilizer granulator Jul 24, 2024

With the continuous development of organic fertilizer industry, more and more people realize the benefits of using cow manure to produce organic fertilizer.So if you want to produce organic fertilizer, purchasing equipment related to the organic fertilizer manufacturing process is the first step. How should so many organic fertilizer equipment manufacturers choose?

As a well-known manufacturer of organic fertilizer equipment and NPK fertilizer manufacturing process in China, we support users from all over the world to visit and verify in person. We are always waiting for you. Now let’s take a look at the cow manure organic fertilizer manufacturing process, including those equipment, to do a simple understanding.

Organic fertilizer production equipment includes: fermentation compost turning machine, disc granulator, horizontal mixer, drum screening machine, semi wet material grinder, cooler, dryer, coating machine, automatic quantitative packaging machine and other equipment.
Selection factors for organic fertilizer equipment manufacturer

1. In order to ensure the quality and after-sale guarantee, we must select the officially registered qualified manufacturers during the on-the-spot investigation on the manufacturers.

2. The quality of cow manure organic fertilizer equipment is the life of every enterprise, and ensuring the normal operation of the equipment is the most basic. If you don’t have good quality, you will make mistakes sooner or later. A good manufacturer will strictly control the quality, pursue excellence, and choose good equipment, you will be more relaxed in the future, and the production cost will be lower.

3. The price of equipment is always an important factor for buyers to consider. Different equipment configurations lead to different prices. I believe many people also know that there are leading enterprises and small enterprises in any industry. Speaking of this, you should understand that you can’t be fooled by the low price when you buy the product. Only when you have a reasonable and reasonable price can you buy a real practical cow manure organic fertilizer equipment.

How to improve the fermentation capacity of organic fertilizer turning machine for fertilizers

fertilizer granulator Jul 24, 2024

To improve the fermentation capacity of organic fertilizer turners for fertilizers, the following measures can be taken:

1. Optimize the design of organic fertilizer turning machine:

Improve the flipping mechanism: Use wide and shallow flipping shovels or rake teeth to reduce material adhesion.

Add a mixer: Install a mixer in the turner to help mix and disperse fertilizers, and improve fermentation efficiency.

2. Control the fermentation environment:

Adjust the temperature and humidity: control the temperature and humidity of the pile body through the heating system or spray system of the dumper to create the most suitable environment for microbial activities.

Maintain appropriate oxygen supply: Ensure that the turner can provide sufficient oxygen to promote the growth of aerobic microorganisms.

3. Adjust the flipping frequency and depth:

Adjust according to the fermentation stage: increase the flipping frequency in the early stage of fermentation to promote heat generation and microbial activity; Reduce the flipping frequency in the later stage to maintain suitable fermentation conditions.

Adjust the flipping depth: Avoid flipping too deeply to avoid affecting the oxygen supply inside the stack.

4. Use of additives:

Adding biological agents: Adding specialized biological agents to the pile to accelerate the decomposition of organic matter.

Adding nutrients: Providing necessary nutrients such as nitrogen, phosphorus, potassium, etc. to support the growth and metabolism of microorganisms.

5. Reasonable layout of the stack:

Control the size of the stack: Based on the capacity of the organic fertilizer turning machine, design the size of the stack reasonably to ensure that the materials can be evenly turned over.

Layered stacking: Stacking different types of raw materials in layers can help improve flipping efficiency and fermentation quality.

6. Regular maintenance and cleaning:

Keep equipment clean: Regularly clean the organic fertilizer turning machine, remove adhered materials, and maintain good working condition of the equipment.

Inspection and maintenance: Regularly inspect the various components of the organic fertilizer turning machine, replace worn parts in a timely manner, and ensure the normal operation of the equipment.

By implementing the above measures, the fermentation capacity of the compost turning machine for fertilizers can be effectively improved, the decomposition of organic matter can be accelerated, and high-quality organic fertilizers can be produced.

What is the working principle of the roller extrusion granulator

fertilizer granulator Jul 24, 2024

The working principle of the roller extrusion granulator is based on physical extrusion and bonding mechanisms. Its core components are a pair of rotating rollers, usually composed of two cylindrical rollers with equal diameters, which are installed parallel to the machine frame and can rotate independently. These rollers are usually made of wear-resistant materials, such as high-strength steel, to withstand continuous material processing.

When the roller extrusion granulator is working, the raw materials are evenly fed between the two rollers through the feeding system. As the roller rotates, the raw material is subjected to pressure from two directions. This pressure first flattens the raw material, and then as the roller rotates further, the raw material is pushed towards the edge of the roller, where it begins to bond into a ball due to the action of pressure and friction.

In order to form uniform particles, there is usually a certain gap between the rollers, which determines the final particle size. When the raw material mass reaches a sufficient size and density, it will detach from between the two rollers to form the desired particles.

The roller extrusion granulator can adjust the speed and clearance of the rollers to adapt to raw materials with different hardness and humidity, as well as produce particles of different specifications. In addition, in order to improve the granulation effect, the roller surface may have special textures or coatings to increase the grip on the raw materials and promote particle formation.

Throughout the process, the roller extrusion granulator can effectively convert raw materials into particles with a certain shape and size, while maintaining high production efficiency and product quality. Due to its simple working principle and easy to control operating characteristics, this equipment has been widely used in organic fertilizer production lines.

What is the annual output of a common organic fertilizer production line

fertilizer granulator Jul 24, 2024

Now more and more investors have entered the organic fertilizer industry, but many users only have a simple understanding of the organic fertilizer industry and have no actual production. Therefore, there are still many problems in the process of investment.

So how much is the full set of organic fertilizer equipment? How to determine it? In fact, customers will find a lot of opinions about how much, because each customer’s situation is different, and there is no standard conclusion. For example, the annual output and production process of customer A and customer B are basically the same, but the raw material of customer A is dry chicken manure, and the raw material of customer B is wet chicken manure, then customer B must purchase a solid-liquid separator, and customer A does not. Then the price difference comes out. Therefore, the input of the organic fertilizer manufacturing process should be determined according to the actual situation.

A complete organic fertilizer manufacturing process includes machines: compost turning machine, crusher, fertilizer granulator, dryer, screening machine, automatic packaging machine, which are usually necessary for a complete organic fertilizer production line. In fact, there are different types and specifications of these equipment, such as fertilizer granulator, disc granulator, flat die pellet mill and new organic fertilizer granulator, and so are other fertilizer equipment. Of course, different specifications of machines, the price is different, so everything depends on the actual production needs of customers.

In summary, the annual output of 2000 tons to 10000 tons of organic fertilizer complete set of equipment how much? Specific still depends on the organic fertilizer manufacturing process. No matter it is manufacturing of NPK fertilizer, or livestock manure production of organic fertilizer project, welcome online consultation, can also come to the factory test machine at any time, we welcome your arrival at any time.

What kind of organic fertilizer turning machine is more suitable for handling viscous fertilizers

fertilizer granulator Jul 24, 2024

When dealing with viscous fertilizers, the selection of an organic fertilizer turning machine needs to consider the following key factors:

Material of the stacker:

Due to the strong corrosiveness and adhesiveness of viscous fertilizers, it is necessary to choose a turning machine made of corrosion-resistant and easy to clean materials, such as stainless steel or metal materials treated with special coatings.

Design of the flipping machine:

The design should avoid excessive adhesion of materials during the flipping process. For example, using a scraper or spiral flipping device instead of a traditional shovel flipping machine to reduce the contact area between the material and the flipping mechanism.

The working principle of the flipping machine:

Choose a machine that can achieve continuous and slow flipping, which can reduce material splashing and adhesion during the flipping process.

Heating system:

If possible, choose a compost turning machine equipped with a heating system, which can reduce the viscosity of fertilizers through heating and make them easier to turn over.

Auxiliary equipment:

Cooperate with the spray system to spray water regularly to reduce the viscosity of materials, which is conducive to the normal operation of the dumper.

Maintenance and Cleaning:

Choose a stacker that is easy to maintain and clean, in order to promptly remove materials adhering to the stacker and maintain the cleanliness and operational efficiency of the machine.

Operational flexibility:

Choose a turning machine that can adjust the turning parameters (such as turning depth, speed, etc.) according to the actual situation to meet the fertilizer processing needs of different viscosities.

Based on the above considerations, for the treatment of viscous fertilizers, it is recommended to choose a customized organic fertilizer turning machine, which should be designed with special consideration for the characteristics of the materials to ensure efficient and smooth turning process.