Equipment process of drum screening machine in NPK fertilizer production line

fertilizer granulator Jul 19, 2024

In the manufacturing of NPK fertilizer, in addition to the drum granulator as the core of the production process, we also need drum screening machine, dryer, mixer, batching system and other equipment. What basic information should we know when using drum screen?

1. Screen material: the part of the material that fails to pass through the sieve hole after screening, which is usually a large piece of unqualified material.

2. Sieve residue: the part of the material passing through the sieve hole after screening, which is the qualified NPK fertilizer granules.

3. Screening efficiency: After the material is sieved, the percentage of the material under the sieve.

4. Screening accuracy: After the material is sieved, the percentage of the amount that meets the sieving particle size specification in the under-sieve will account for the total under-sieve.

5. Hole blocking rate: the percentage of the number of screen holes that are blocked to the total number of screen holes.

The larger the proportion of qualified fertilizer particles screened out by drum screen is, the better granulation effect and higher production efficiency of rotary drum granulator are. We provide different specifications of drum granulation equipment, suitable for a variety of materials granulation processing.

What are the benefits of using an organic fertilizer turning machine

fertilizer granulator Jul 19, 2024

The use of organic fertilizer turning machines has brought multiple benefits in the production of organic fertilizers:

Improve fermentation efficiency:

The organic fertilizer turning machine can quickly and evenly turn chicken manure, promote oxygen to enter the pile, accelerate microbial decomposition activity, and shorten the fermentation cycle.

Improving compost quality:

Regularly turning over the compost helps maintain its breathability and humidity, making the fermentation process more thorough and producing organic fertilizers of higher quality with more balanced nutritional content.

Reduce labor intensity:

The traditional manual turning method has a high labor intensity, while the use of organic fertilizer turning machines can significantly reduce the physical burden on workers and improve work efficiency.

Energy and cost savings:

Modern turntables usually adopt mechanized and automated operations, reducing labor costs and saving energy consumption during long-term operation.

Improve production safety:

Reducing direct human contact with organic materials such as chicken manure has lowered the potential health risks associated with such contact.

Environmentally friendly:

Through effective fermentation processes, odor and greenhouse gas emissions can be reduced, with minimal impact on the environment.

Flexibility and Scalability:

Many turntables are designed with good adaptability and can be adjusted or expanded according to changes in production scale to meet the needs of organic fertilizer production at different scales.

Efficient utilization of resources:

By optimizing the fermentation process, nutrients in chicken manure can be more effectively converted, reducing resource waste.

Improve product market competitiveness:

The stable quality of organic fertilizers produced is conducive to improving the competitiveness of products in the market and expanding sales channels.

Promote industrial upgrading:

Introducing advanced organic fertilizer turning machine technology can promote the development of the entire organic fertilizer industry towards automation and intelligence, and enhance the overall level of the industry.

The use of organic fertilizer turning machines can not only improve production efficiency and product quality, but also reduce production costs and environmental pollution. It is an indispensable and important equipment for modern organic fertilizer production.

What are the applicable scope of organic fertilizer compost turning machine for fermenting fertilizers

fertilizer granulator Jul 19, 2024

The organic fertilizer turning machine is suitable for the fermentation treatment of various types of organic materials, with a wide range of applications, mainly including:

Livestock and poultry manure:

Including cow manure, pig manure, chicken manure, etc., these are the most common organic fertilizer raw materials, suitable for fermentation treatment through organic fertilizer turntables.

Crop straw:

Plant residues such as wheat straw, corn straw, and rice straw can be used as raw materials for organic fertilizers.

Food processing waste:

Organic waste such as vegetable residue and molasses can be used as part of organic fertilizers after appropriate treatment.

Garden waste:

Garden waste such as leaves, branches, and grass clippings can be crushed and fermented to produce high-quality organic fertilizers.

Sludge:

Sludge from sewage treatment plants can also undergo anaerobic or aerobic fermentation through organic fertilizer turntables after appropriate pretreatment.

Other organic waste:

Industrial by-products such as distiller’s grains, monosodium glutamate residue, and sugar factory filter mud can all be used as raw materials for organic fertilizers.

Mixed organic materials:

Different types of organic materials can be mixed together and subjected to uniform fermentation treatment using an organic fertilizer turning machine to achieve the desired fermentation effect.

Large scale and small-scale farms:

Whether it is a large-scale breeding farm or a family farm, as long as there is sufficient organic material, an organic fertilizer turning machine can be used for fermentation treatment.

Organic fertilizer production line:

In the commercial production of organic fertilizers, the organic fertilizer turning machine is an indispensable key equipment in the production line, used to improve production efficiency and product quality.

Circular Agriculture and Sustainable Development:

In the context of promoting circular agriculture and sustainable development, organic fertilizer composting machines can help achieve the resource utilization of agricultural waste and reduce environmental pollution.

By using organic fertilizer composting machines, the fermentation process of organic materials can be effectively promoted, the decomposition rate can be accelerated, the nutritional value can be improved, and the negative impact on the environment can be reduced, achieving sustainable utilization of resources.

The important role of organic fertilizer production line in processing fertilizers for crops

fertilizer granulator Jul 19, 2024

 1. In the actual agricultural production, the utilization rate of chemical fertilizer is only 30% – 45%. Some of the lost chemical fertilizers are released into the atmosphere, some of them are lost with the water and soil flow, and some of them are fixed in the soil and can not be directly absorbed and used by plants. Moreover, it will cause adverse consequences such as soil salinization and hardening. When we apply organic fertilizer, its beneficial biological activities can improve the soil structure, increase the soil’s ability to retain water and fertilizer, thereby reducing the loss of nutrients. Coupled with the effect of organic matter beneficial microorganisms to dissolve phosphorus and potassium, the effective utilization rate of fertilizer can be increased to more than 50%. The application of organic fertilizer manufacturing process is becoming more and more extensive.

2. Organic fertilizer can increase crop yield and improve the quality of agricultural products. Under the condition of the same nutrient elements, the effect of organic fertilizer is better than that of chemical fertilizer when it is used as base fertilizer. When applied as topdressing, the effect of fully decomposed organic fertilizer is often better than that of chemical fertilizer, especially in improving the quality of agricultural products. Therefore, in the organic fertilizer manufacturing process, adding organic fertilizer into raw materials is more effective.

3. Organic fertilizer can promote the growth of soil microorganism and strengthen the absorption and utilization of crops. Organic fertilizer contains a lot of organic matter, which is a place for the growth and reproduction of various microorganisms. The organic matter of organic fertilizer can also produce various phenols, vitamins, enzymes, auxin and hormone like substances in the process of decomposition, which can promote the growth of crop roots and the absorption of nutrients.

4. Reduce nutrient fixation and improve nutrient availability. Organic fertilizer contains a lot of organic acids, humic acids and other hydroxyl substances, which have strong chelating capacity, can chelate with many metal elements to form chelates, which can prevent the soil from fixing these nutrients and failure. For example, organic acids and other chelates in organic fertilizer can chelate aluminum ions with high activity in soil, prevent the combination of aluminum and phosphorus to form closed storage phosphorus which is difficult to be absorbed by crops, and greatly improve the content of available phosphorus in soil.

What kind of organic fertilizer is best for fermenting chicken manure with a compost turning machine

fertilizer granulator Jul 19, 2024

There are several commonly used organic fertilizer composting machines for fermenting chicken manure, including the following:

Wheel type organic fertilizer turning machine:

Suitable for the flipping operation in the fermentation process of chicken manure, it has the advantages of simple structure, convenient operation, and low maintenance cost.

According to the size and shape of the fermentation site, different models of wheeled stackers can be selected.

Chain type organic fertilizer turning machine:

Suitable for large-scale chicken manure fermentation production lines, it can achieve continuous flipping operations and improve production efficiency.

Chain type flipping machines are usually equipped with automatic control systems that can accurately control the depth and time of flipping.

Spiral organic fertilizer turning machine:

Suitable for chicken manure fermentation processes that require high precision in flipping, it can achieve precise flipping and ensure uniform fermentation.

Spiral stacker usually has a compact structure and occupies a small area.

Self propelled organic fertilizer turning machine:

Suitable for situations that require mobile operations, it can freely move between different fermentation areas, flexible and convenient.

Self propelled stacker cranes are usually equipped with a power system that can drive themselves forward and backward.

Hydraulic organic fertilizer turning machine:

Suitable for situations that require heavy lifting, such as when chicken manure is piled up thick.

Hydraulic turning machines are usually equipped with hydraulic systems that can provide strong turning force.

When choosing a stacker, the following factors should be considered:

The size and shape of the fermentation site.

The fermentation cycle and flipping frequency of chicken manure.

The working efficiency and energy consumption of the equipment.

The reliability and durability of the equipment.

The maintenance and operation costs of the equipment.

According to actual needs and budget, you can choose the most suitable type of organic fertilizer compost turning machine for yourself. Before purchasing, it is recommended to conduct on-site testing to verify whether the performance of the equipment meets the requirements.

Equipment process and working principle of organic fertilizer turning machine

fertilizer granulator Jul 19, 2024

The organic fertilizer turning machine is mainly composed of a frame, transmission device, turning device, and walking device. Its working principle is as follows:

frame:

As the supporting structure of the organic fertilizer turning machine, it carries all the components and materials.

transmission:

Including motors, gearboxes, and sprockets, responsible for providing power and transmitting torque.

The motor reduces the high-speed rotating power to an appropriate speed through the gearbox, driving the sprocket to rotate.

Stacking device:

It consists of a series of interlocking sprockets and a tipping shovel hanging on the sprockets.

The sprocket rotates under the drive of the transmission device, driving the flipping shovel to move up and down, achieving the flipping function.

Walking device:

Including wheels and a walking mechanism, the organic fertilizer turning machine can move within the working area.

According to the design of the stacker, the walking device can be tire type or track type to adapt to different working environments.

working principle:

After the organic fertilizer turning machine is started, the motor drives the gearbox and sprocket to rotate, and the sprocket drives the turning shovel to move up and down.

The tipping shovel picks up organic materials from the bottom of the pile during its ascent and throws them onto the other side of the pile during its descent.

This process is constantly repeated to achieve the flipping and mixing of organic materials, promote microbial decomposition activities, and accelerate the maturation process of organic fertilizers.

Control system:

Modern organic fertilizer turning machines are usually equipped with advanced control systems that can set parameters such as turning frequency, speed, and depth according to process requirements.

The control system can be manual or automatic, and an automatic control system can improve work efficiency and flipping quality.

Through this working principle, the organic fertilizer turning machine can efficiently turn over organic materials, improve fermentation conditions, and enhance the quality of organic fertilizers.

Why do organic fertilizer production lines use fertilizer dryers to process granular fertilizers?

fertilizer granulator Jul 19, 2024

 The granular organic fertilizer manufacturing process includes fermentation, crushing, mixing, granulation, drying and other processes. The production process of NPK fertilizer is similar. So after the granulation of the granular fertilizer production line, why should it be dried?
1. Fertilizer dryers increase the strength of the particles

There is no strict regulation on the strength of fertilizer granules. However, in the process of fertilizer commercialization, the particles with low strength are unfavorable to the transportation of commercialized packaging boxes. In the process of transportation, the low strength will increase the damage rate of particles. Therefore, in order to meet the needs of commercialization, in the manufacturing of NPK fertilizer, granular fertilizer also needs to be dried after molding.

2. Fertilizer dryer can extend the storage period of pellets

As a commercial granular fertilizer, it takes time to store the fertilizer from packaging to application of crops. This requires the preservation of the fertilizer as long as possible without reducing the nutrients of the fertilizer. The loss of nutrients is often due to volatilization and reduced particle strength. After the fertilizer is dried, the storage and transportation period of the particles can be effectively extended.3. Fertilizer dryer can reduce the moisture of particles

The water content of the fertilizer raw materials is relatively high. Although the water content of the material has been reduced during the preliminary fermentation, smashing and mixing, and transportation, it is only reduced to the water content required for processing particles. According to the water content of the standard fertilizer ( Free water) should be ≤30%. The particles processed by the NPK fertilizer granulator have a moisture content between 20% and 40% according to the characteristics of the material. In order to meet the standard, drying and drying are indispensable.

Through the above three points, we can see the importance of fertilizer dryer. After granulation of common NPK fertilizer manufacturing process, drying process is realized by using dryer and cooler.

Key points for process and equipment procurement of organic fertilizer production line

fertilizer granulator Jul 16, 2024

Now many people have a certain understanding of the organic fertilizer manufacturing process and equipment. For environmental reasons, the primary problem faced by breeding sites is how to deal with livestock manure. At this time, the organic fertilizer production line comes in handy.

Many people know that the production line of organic fertilizer is used to treat livestock manure into organic fertilizer. As an organic fertilizer equipment manufacturer, we also teach others how to make organic fertilizer. Now many countries and regions are also vigorously supporting the use of organic fertilizer, so many people want to buy a set of organic fertilizer production equipment to make fertilizer and make profits.

Organic fertilizer manufacturing process mainly includes equipment process

Composting machine — material grinder — blender — NPK fertilizer granulator — rotary dryer — rotary cooler — drum screening machine — coating machine — packaging machine.

Fermentation compost turning machine adopts advanced track, which can be lifted or not. The lifting type is mainly used in the working condition that the width of the tank is not more than 5 meters and the depth of the dump is not more than 1.3 meters. Pig manure composting fermentation dumper has a good limit switch, in the case of any abnormal situation, it can guarantee our safety in time, and also play a role in limiting the amount of materials.

Although the purchase of organic fertilizer production line mainly depends on the price, but the appearance is also very important. The appearance design should be able to meet consumers’ aesthetic point of view, so it can be comfortable to use. Now many manufacturers can customize colors, most of which can be customized according to users’ requirements. In addition, we should pay attention to the details of the equipment, whether the workmanship is fine, whether the welding trace is obvious, whether the screws are in place, and whether the appearance of the whole machine is smooth.

Method of fermenting organic fertilizer in sheep manure organic fertilizer production line

fertilizer granulator Jul 16, 2024

Technology of sheep manure fermenting organic fertilizer

The key processing step of organic fertilizer production line is fermentation process. Due to the different temperature in different places, the temperature in some areas is not high even throughout the year, which has a great impact on the fermentation time of organic fertilizer. The normal fermentation time is about 10 days. With the influence of different temperature in different areas, the whole fermentation cycle can be from 7 to 20 days.

The common method of sheep dung fermentation is trough fermentation, of course there are other methods. Trough fermentation is to use civil engineering to build a cement tank with a width of 3 meters and a length of 50 meters, and then install tracks on both sides of the wall, and the trough-type turning and throwing machine walks on the track to turn and throw the materials regularly. Put the sheep dung raw materials into the tank, generally the stack height is about 70 cm.

Then adjust the moisture of the raw materials. When the moisture is too high, add straw powder, rice husk and other organic plant residues. When the moisture is too small, pour into water or livestock and poultry urine. Adjust the moisture to 60%. Add organic fertilizer and start fermentation. Generally, 1kg of starter can ferment about 10t of raw materials.

In the fermentation process, trough compost turning machine is used to turn the pile once every two days, or turn and discard according to the temperature of the raw materials. Until the fermentation is complete.

Other processing processes of sheep manure after fermentation

In fact, after the sheep manure fermentation is completed, it will be regarded as organic fertilizer, but if we want to reach the standard of commercial organic fertilizer, we have to carry out the next step of processing. For organic fertilizer, the content of N, P and K should be 5% respectively, while the content of NPK in fermented organic fertilizer is not up to the standard of organic fertilizer, although it is rich in nutrients. It is necessary to use compost for granulation and add inorganic fertilizer in the process of granulation. Similarly, adding decomposed sheep manure compost in NPK fertilizer manufacturing process can greatly improve the fertilizer efficiency of finished products.

How to choose organic fertilizer granulators for pig manure fertilizers in different regions

fertilizer granulator Jul 16, 2024

When granulating pig manure fertilizers in organic fertilizer granulators in different regions, factors such as local climate conditions, soil types, crop planting characteristics, and environmental regulations should be considered. Here are some suggestions:

Climate conditions:

In areas with humid climate, dry granulation or semi dry granulation should be prioritized to reduce nutrient loss caused by high humidity and avoid compaction of soil by excessively wet fertilizers.

In arid areas, wet granulation of organic fertilizer granulators can help maintain the moisture content of fertilizers and prolong the release time of fertilizer efficiency. However, attention should be paid to controlling the moisture content reasonably to avoid affecting the storage and transportation of fertilizers due to excessive moisture.

Soil type:

For poorly drained clay soils, dry granulation methods that can provide faster fertilizer release should be selected to avoid soil salinization caused by excessive nutrient accumulation.

For well drained sandy soil, wet granulation can be used to fully utilize the nutrients in pig manure fertilizers while reducing nutrient loss.

Crop planting characteristics:

For vegetables and crops that require rapid growth, dry granulation should be chosen to meet their rapid nutrient absorption needs.

For long-term crops and fruit trees, wet granulation is more suitable because it can provide a long-lasting and stable supply of nutrients, which helps with the long-term growth of crops.

Environmental regulations:

In areas with strict restrictions on pollutant emissions, priority should be given to using environmentally friendly organic fertilizer granulation processes, such as combining biological fermentation technology with dry granulation, to reduce the generation of wastewater and waste gas.

For areas with specific environmental requirements, granulation processes that comply with local environmental standards should be adopted, and corresponding pollution control measures should be taken.

Resource recycling and utilization:

Encourage the use of pig manure resource utilization technology, such as anaerobic fermentation to produce biogas that can be used for energy recovery, reducing dependence on fossil fuels.

After appropriate pretreatment, pig manure can be used to produce organic fertilizers and achieve resource recycling.

Technical training and guidance:

Provide necessary technical support and training to help farmers master advanced pig manure fertilizer granulation technology and ensure its correct application in agricultural production.

Promote scientific fertilization methods, such as formula fertilization and precision fertilization, to improve the efficiency of pig manure fertilizer use and crop yield.

Through the above measures, it can be ensured that the granulation treatment of pig manure fertilizer is applied reasonably in different regions, which can effectively improve the utilization rate of pig manure fertilizer and protect the local environment.