Granulation process and installation plan of NPK fertilizer production equipment

fertilizer granulator Jul 4, 2024

The user has purchased NPK fertilizer manufacturing process, and after the installation of the equipment, it needs to carry out trial run or trial production. In the process of trial production, we need to constantly adjust and modify to produce high-quality and qualified fertilizer materials. So what should we pay attention to in the process of fertilizer production equipment operation?

What should be paid attention to in the installation and commissioning of fertilizer equipment

1. Attention should be paid to the installation of fertilizer equipment, which should be installed on a horizontal concrete foundation and fixed with anchor bolts.

2. When installing fertilizer equipment, the main body should be vertical to the horizontal.

3. After installation, check whether the bolts of each part are loose and whether the main engine compartment door is tight. If so, tighten it.

4. We should carry out according to the power of fertilizer equipment, and configure the power line and control switch according to the power of equipment.

5. Finally, we should pay attention to that after the installation and inspection, the NPK fertilizer granulator will carry out the no-load test run, and the production can be started when the test run is normal.
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The process flow of processing fertilizer in chicken manure organic fertilizer production line

fertilizer granulator Jul 4, 2024

The production process of chicken manure organic fertilizer production line equipment and the environmental advantages it brings. Organic fertilizer, as an important agricultural resource, can not only improve soil quality and increase crop yield, but also reduce the impact of chemical fertilizers on the environment. It can be said to be an important support for the sustainable development of modern agriculture.

1、 Raw material collection and processing

The production process of chicken manure organic fertilizer production line starts from the collection and processing of raw materials. These raw materials include organic waste such as agricultural waste, livestock manure, and plant straw. These wastes are processed through composting and other methods, decomposed and fermented, and gradually transformed into organic matter, providing a foundation for the subsequent production of chicken manure organic fertilizers.

2、 Fermentation treatment

During this process, chicken manure will be stacked in the fermentation pile, and through the action of microorganisms, organic matter will gradually decompose into organic acids, ammonia, and other substances. This process requires attention to controlling temperature, ventilation, and other conditions to promote microbial growth and organic matter decomposition.

3、 Flipping and conditioning

The fermentation process usually requires multiple flipping and conditioning to ensure uniformity and sufficient oxygen supply inside the material pile. This process helps to accelerate the fermentation process and improve the efficiency of organic matter decomposition. In this step, it is necessary to use equipment such as organic fertilizer turners for operation to reduce manual labor intensity.

4、 Drying and crushing

The organic fertilizer after fermentation has a high moisture content and needs to be dried. The drying process usually uses equipment such as a rotary dryer to evaporate the moisture in the fertilizer and achieve a suitable storage level. Subsequently, the dry organic fertilizer will be sent into a crusher for fine crushing treatment, ensuring that the particle size of the fertilizer is moderate and convenient for application.

5、 Packaging and storage

After drying and crushing, organic fertilizers will be packaged for transportation and storage. Common packaging methods include bagging, bulk packaging, etc., which should be selected according to actual needs. In addition, quality testing is required before packaging to ensure that organic fertilizers meet national standards.

Through the above steps, the equipment of the chicken manure organic fertilizer production line has completed the entire production process from raw material collection to finished product packaging. In this process, the coordination and application of various professional equipment played a crucial role, not only improving production efficiency, but also ensuring the quality and stability of organic fertilizers.

What kind of flipping equipment is suitable for producing cow manure annually as organic fertilizer

fertilizer granulator Jul 4, 2024

When producing 10000 tons of cow manure per year for organic fertilizer, the accompanying overturning equipment is one of the key links. The following is a clear answer about the overturning equipment:

Slot type stacker:

Function: A mechanical equipment specifically designed for organic fertilizer processing, with the core function of efficiently composting organic waste, achieving rapid fermentation, decomposition, and transformation of organic waste.

Advantages of slot type stacker:

Improving production efficiency: Compared to traditional manual composting methods, slot type composting machines can quickly process a large amount of organic fertilizer.

Ensure fertilizer quality: The processed organic fertilizer has stable quality and balanced nutrients.

Reduce labor intensity: Reduce the labor intensity of workers.

Resource conservation: achieving the resource utilization of organic waste and reducing environmental pollution.

The scope of application of slot type tipping machine: various types of organic waste treatment, including cow manure.

Self moving stacker:

Classification: It is divided into two types: tracked stacker and wheeled stacker.

Function: The fermentation equipment in the complete set of equipment for producing bio organic fertilizers, which can perform flipping, fluffiness, and stacking of fertilizer based raw materials

Advantages of self-propelled stacker:

Advanced fermentation technology: designed using the principle of microbial oxygen consumption fermentation.

High efficiency: The mini machine can mix 400-500 cubic meters of fresh cow manure per hour, equivalent to a large amount of manual labor.

Easy to control: One person can control and drive the vehicle, with good rigidity, balanced force, and safe and reliable performance.

Specification and quantity of organic fertilizer flipping equipment

Specifications: Based on the production scale of 10000 tons of cow manure per year, appropriate specifications of flipping equipment need to be selected. The specific specifications need to be customized based on factors such as production site, raw material characteristics, and product requirements.

Quantity: The number of flipping equipment should be comprehensively considered based on factors such as production scale, equipment efficiency, and working time. Multiple overturning equipment may need to be configured to meet production needs.

When producing 10000 tons of cow manure per year for organic fertilizer, the supporting overturning equipment should be a trough type overturning machine or a self-propelled overturning machine. These devices have advantages such as high efficiency, environmental protection, energy conservation, and safety, and can meet the needs of large-scale production. The specifications and quantity of specific equipment need to be customized according to the actual situation to ensure production efficiency and product quality.

Using organic fertilizer equipment to make animal manure into bio organic fertilizer

fertilizer granulator Jul 4, 2024

The organic fertilizer manufacturing process is suitable for chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure to produce organic fertilizer. If 10-20% plant straw is added, the effect is better.

Treatment methods of organic fertilizer manufacturing process

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30 cm of manure. After sprinkling straw powder, sprinkle the manure starter diluent. Spread the manure, straw powder, and diluted bacterial liquid again. After turning all over, check the dry humidity of the fermented material. , The dry humidity is about 60%, that is, hold the fermented material tightly with your hands, and feel that there is watermark on your hand but no water drops. If the fermented material is too dry, splash an appropriate amount of water when turning it again, the fermented material is too wet, you can add it Dry excrement or dry soil can be used. After mixing, pile up and cover with a layer of straw or film for fermentation. Use the compost turning machine to process the fermented materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. During the fermentation process, there was an obvious warming process, the fermented organic fertilizer was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material evenly in proportion to start fermentation.

2. The fermentation process needs oxygen supply. The compost dumper is used to turn the materials and increase the oxygen supply. Generally, the fermentation can be completed in 5-7 days.

The organic fertilizer fermented by this method can be directly used as base fertilizer for crops. If further processing, it also needs other organic fertilizer equipment, fertilizer granulator granulation, drying, cooling, bagging and selling as commercial fertilizer.

How to calculate the fertilizer yield in the organic fertilizer production line

fertilizer granulator Jun 28, 2024

The yield calculation of organic fertilizer production lines is usually based on factors such as the consumption of raw materials in the actual production process, the efficiency of production equipment, and the net weight of the product. Here are two common calculation methods:

The first method is based on calculations of raw materials and fermentation products. Firstly, it is necessary to know the product content of each ton of raw material in the organic fertilizer production line after solid fermentation, as well as the moisture content correction coefficient. These two parameters are determined based on the actual situation. Then, the theoretical production amount of organic fertilizer can be obtained by multiplying the production amount of raw materials by the content of solid fermentation products, and then multiplying it by the moisture content correction coefficient. For example, if the product content after solid fermentation of each ton of raw materials is 400kg and the moisture content correction coefficient is 0.8, then the theoretical weight of organic fertilizer that can be produced from 1 ton of raw materials is 1 ton x 400kg x 0.8=320kg.

The second method is to directly calculate the yield by weighing the physical weight of the product. Specifically, the organic fertilizer produced is weighed to obtain its actual weight, and then divided by the net weight of the product to obtain the yield. This method is more direct, but it should be noted that the net weight of the product may be affected by factors such as moisture content and impurities, so appropriate correction is needed in practical operation.

In addition to the above two methods, other factors may also need to be considered in actual production, such as the operational efficiency of the equipment, the stability of the production line, and the supply of raw materials. Therefore, when calculating the yield of organic fertilizer production lines, multiple factors need to be comprehensively considered to ensure the accuracy and reliability of the calculation results.

Please note that the above is only a general calculation method, and the specific calculation method may vary depending on the organic fertilizer production line. In practical operation, it is recommended to calculate based on the specific production process and equipment characteristics, combined with the actual situation. At the same time, professional technicians or production line suppliers can also be consulted for more accurate and detailed guidance.

Equipment configuration and process flow of a 30000 ton granular organic fertilizer production line

fertilizer granulator Jun 28, 2024

The 30000 ton granular organic fertilizer production line in a cattle farm is a comprehensive system involving multiple links and equipment. The following is an overview of the basic production line configuration and process flow:

Configuration of 30000 ton granular organic fertilizer production line in cattle farm

Raw material processing equipment: including forklifts, crushers, etc., used for preliminary treatment of raw materials such as cow manure and straw produced by cattle farms, to achieve suitable particle size and humidity for subsequent processing.

Fermentation equipment: such as tank fermentation equipment, used to ferment processed raw materials. By adding an appropriate amount of fermentation agents and controlling fermentation conditions, the organic substances in the raw materials are fully decomposed and transformed.

Mixing mixer: used to mix and stir fermented materials with additives such as trace elements and humic acid to meet the nutrient requirements of different crops for fertilizers.

Granulation equipment: such as disc granulator or toothed granulator, used to make mixed materials into granules. These devices can adjust the size and shape of particles as needed.

Drying and cooling equipment: The dryer is used to remove excess moisture from particles and reduce their moisture content; The cooling machine is used to cool the dried particles for subsequent packaging and storage.

Screening equipment: used to screen the particles after granulation, remove unqualified particles, and ensure the quality and specifications of the product.

Packaging equipment: such as automatic packaging machines, used to package qualified granular organic fertilizers for convenient transportation and sales.

Process flow of a 30000 ton granular organic fertilizer production line in a cattle farm

Raw material preparation: Collect the cow manure, straw and other raw materials produced by the cattle farm, and carry out preliminary treatment and crushing.

Fermentation treatment: Put the processed raw materials into the fermentation equipment, add an appropriate amount of fermentation bacteria, control the fermentation conditions (such as temperature, humidity, etc.), and fully decompose and transform the organic substances in the raw materials.

Mixing and stirring: Mix and stir fermented materials with additives such as trace elements and humic acid to meet the nutrient requirements of different crops for fertilizers.

Granulation molding: The mixed materials are fed into the granulation equipment to make granular organic fertilizer.

Drying and cooling: feed the granulated particles into a dryer for drying treatment to remove excess moisture; Then it is sent into the cooling machine for cooling treatment.

Screening and packaging: Screen and treat the dried and cooled particles to remove any unqualified particles; Then, the qualified particles are fed into the automatic packaging machine for packaging processing.

Through the introduction of the above configuration and process flow, it can be seen that the 30000 ton granular organic fertilizer production line in a cattle farm is a complex system involving multiple links and equipment. In practical applications, equipment selection and process adjustments need to be made according to specific circumstances to ensure the normal operation of the production line and the stability of product quality.

The benefits of using fertilizer production equipment to produce organic fertilizers for growing corn

fertilizer granulator Jun 28, 2024

Soil is the soil of life, of course, it is also the basis of corn growth, from bud to maturity to corn, and then to the continuous flow of water and nutrients and other mineral factors. Therefore, the poor and fertile soil directly affects the yield of maize. Therefore, fertilizer has a great impact on the growth of corn, NPK fertilizer manufacturing process is very important in the processing of fertilizer products.

First of all, if there are regional waterlogging and water accumulation in the soil, the bud bubbles of corn will be damaged, the air permeability will be reduced, the roots of mature plants will rot, and the transportation of nutrients will be slow, thus hindering the normal growth. At the same time, whether the soil acidity or alkalinity is too high, plants will shrink in varying degrees. This requires fertilization to transport the lack of organic matter in the soil, which is guaranteed by fertilizer equipment. On the other hand, the original acid-base structure of soil should be improved to create more suitable soil conditions for the growth of maize.

Secondly, considering the nature of the corn itself, the use of fertilizer is understandable and can meet the various nutrients required for growth, but it is not the only fertilizer suitable for high yields. The more prominent problems in agriculture have led to an increase in planting costs and have not effectively increased yields. The fertilizer required for corn is roughly nitrogen, phosphorus, potassium and other factors. It is necessary to process reasonable proportions through the NPK fertilizer granulator. According to the fertilization test, N:P:K = 2.5~2.8:1:0.8~1 is the best, and the fertilizer efficiency can increase the fertilizer utilization rate by more than 12%.

Thirdly, in addition to the soil itself, due to the unsuitable soil conditions, soil pH, soil texture and fertilizer supply, corn planting also needs fine tillage. In some areas, farmers themselves neglect the role of farming and often do some topsoil operations. This will lead to shallow ploughing depth, corn can not catch the root in the early stage of planting, reversal will be more common, and also lead to soil salinization.

The workflow and advantages of organic and inorganic fertilizer production lines

fertilizer granulator Jun 28, 2024

The workflow of organic and inorganic fertilizer production line:

After pre-treatment, the raw materials are mixed with inorganic fertilizers in a certain proportion.

The mixed material enters the drum granulator for granulation.

The fertilizer after granulation enters the drying and cooling equipment for processing.

The dried and cooled fertilizer is screened by a screening equipment.

Qualified fertilizers are screened and entered into packaging equipment for automatic measurement and packaging.

Advantages of organic and inorganic fertilizer production lines:

High degree of automation: The entire production line adopts an automated control system, reducing manual intervention and improving production efficiency.

Stable product quality: Through precise process control and equipment configuration, ensure the stability and uniformity of product quality.

Environmental protection and energy conservation: The production line is designed with full consideration of environmental and energy-saving factors, adopting advanced dust removal, dehydration, and energy-saving technologies to reduce the impact on the environment.

Application fields of organic and inorganic fertilizer production lines:

In short, the organic and inorganic fertilizer production line is an efficient and environmentally friendly fertilizer production equipment that can meet the demand for fertilizers in different fields and promote the sustainable development of agricultural production.

Construction of an annual production line for 10000 tons of mushroom waste fertilizer

fertilizer granulator Jun 28, 2024

The design and construction of an annual production line for 10000 tons of mushroom waste fertilizer requires comprehensive consideration of multiple factors, including raw material sources, processing technology, equipment configuration, and the overall layout of the production line. The following is a detailed answer to the annual production line of 10000 tons of mushroom waste fertilizer:

Raw material source: Mushroom waste is the main raw material for producing organic fertilizers, which has rich nutritional elements required by organisms. The collection and processing of raw materials need to ensure the cleanliness and suitability of the waste residue for subsequent fermentation and processing.

Processing technology: The method and steps of fermenting mushroom waste to produce organic fertilizer mainly include: raw material crushing, adding microbial liquid, mixing and ventilation, moisture control, temperature control, and post-fermentation treatment. During the fermentation process, attention should be paid to the mixing ratio of raw materials, fermentation temperature and time, and other parameters to ensure the quality and yield of organic fertilizers.

Equipment configuration: According to the scale and demand of the 10000 tons of mushroom waste fertilizer production line, corresponding organic fertilizer equipment needs to be configured, such as a stacker, crusher, fertilizer granulator, dryer, screening machine, packaging machine, etc. The selection of equipment should consider its performance, efficiency, and durability to ensure the stable operation and efficient production of the production line.

Production line layout: The layout of the 10000 tons of mushroom waste fertilizer production line should be reasonable, facilitating the transportation, processing, and storage of raw materials and finished products. There should be sufficient space between each device for easy operation and maintenance.

Production and scale: The production line with an annual output of 10000 tons of mushroom waste fertilizer belongs to a medium-sized scale, and it is necessary to ensure the compatibility of equipment and technology to achieve stable production and high yield. In the actual production process, the production scale should be adjusted appropriately based on market demand and raw material supply.

Economic benefits: Mushroom waste, as a raw material for organic fertilizers, has a relatively low cost, and the market demand for organic fertilizers is high, so it has good economic benefits. Through reasonable production management and market development, high profit margins and investment returns can be achieved.

Environmental Protection and Sustainability: The production process of mushroom waste fertilizer meets environmental requirements, which can achieve resource utilization of waste and reduce environmental pollution. At the same time, the production line also has good sustainability, can operate stably for a long time, and bring positive impacts to society and the environment.

In summary, the design and construction of the 10000 tons of mushroom waste fertilizer production line need to comprehensively consider factors such as raw material sources, processing technology, equipment configuration, production line layout, economic benefits, and environmental sustainability. Through reasonable planning and implementation, efficient, stable, environmentally friendly, and sustainable production goals can be achieved.

Precautions for screening machines in the production process of compound fertilizers

fertilizer granulator Jun 28, 2024

NPK fertilizer manufacturing process must be screened to obtain qualified appearance of granular compound fertilizer. In the screening machine feeding process, what should pay attention to?

Precautions for operation of screening machine:

1. When the screening machine is running smoothly, start the feeding and discharging equipment for commissioning.

2. Close the seal isolation hood after normal discharge (the seal isolation hood should always be in the closed position during normal operation).

3. Check the discharging particle size, leakage and dust.

4. Run for half an hour, check all parts carefully, and deal with problems in time.

5. The operation should be checked frequently during the working process. If the operation is found to be abnormal or abnormal sound, it should be shut down and checked in time to find out the reason and eliminate the fault.

The fertilizer treated by NPK fertilizer granulator needs to be dried. Because the particles have a certain temperature, the fertilizer particles are transported to the cooler for cooling. After cooling, the particles are sent to the coating machine for coating, and finally sieved. The appearance is very good.