Equipment composition of organic fertilizer drum granulator production line

fertilizer granulator Jun 28, 2024

The organic fertilizer drum granulator production line is an automated production line specifically designed for producing organic and inorganic fertilizers. This production line combines modern mechanical equipment and process technology, achieving automated control of the entire production process from raw material pretreatment, mixing, granulation, drying to packaging.

The main components of the organic fertilizer drum granulator production line are:

Raw material pretreatment equipment, such as crushers, mixers, etc., is used for crushing, mixing, and humidifying raw materials to ensure their uniformity and consistency.

Drum granulator: This is the core equipment of the production line, which drives the drum drum to rotate through an electric motor, causing the material to be subjected to centrifugal force and frictional force inside the drum, thereby forming granular fertilizer.

Drying and cooling equipment: used to dry and cool the granulated fertilizer to remove excess moisture and improve the stability of the fertilizer.

Screening equipment: Screen the dried fertilizer to separate fertilizer particles of different sizes, ensuring the uniformity of product quality.

Packaging equipment: Automatically measure and package the screened fertilizer for convenient transportation and sales.

The organic fertilizer drum granulator production line is widely used in agriculture, forestry, horticulture and other fields, providing comprehensive and balanced nutrition for crops, promoting crop growth and increasing yield. At the same time, this production line is also suitable for the resource utilization of organic waste, such as livestock manure, crop straw, etc., achieving the recycling of resources and sustainable development of the environment.

What are the equipment included in the 20000 ton mushroom rod organic fertilizer production line

fertilizer granulator Jun 28, 2024

The 20000 ton mushroom mushroom stick organic fertilizer production line is a complete production system focused on converting mushroom sticks into high-quality organic fertilizer. The following are the main processes and equipment that this production line may include:

Raw material pretreatment: Before entering the production line, mushroom sticks need to undergo certain pretreatment, such as crushing, screening, and cleaning, to remove impurities and parts that are not suitable for organic fertilizer. This process may include equipment such as crushers, screening machines, and cleaning machines.

Fermentation: The pre treated mushroom sticks will be sent to the fermentation tank or fermenter for fermentation. During the fermentation process, microorganisms will decompose the organic matter in the rod and convert it into beneficial nutrients for plants. This process may require some time and temperature control to ensure smooth fermentation.

Drying: After fermentation is completed, organic fertilizers need to be dried to remove excess moisture, improve the stability and shelf life of the fertilizer. Drying equipment may include a hot air stove, dryer, etc.

Crushing and packaging: The dried organic fertilizer will be sent to a crusher for crushing, and then packaged through packaging equipment. The purpose of crushing is to improve the uniformity and ease of application of fertilizers, while packaging facilitates storage and transportation.

Quality control: Strict quality control is required throughout the entire production process to ensure the quality and stability of organic fertilizers. This may include monitoring and testing of various processes such as raw materials, fermentation, drying, crushing, and packaging.

In the design and construction process of the 20000 ton mushroom rod organic fertilizer production line, the following factors need to be considered:

Capacity and scale: Determine the production line’s capacity and scale based on market demand and raw material supply.

Process flow and equipment selection: Based on the production capacity and scale of the production line, choose the appropriate process flow and equipment to ensure the smooth and efficient production process.

Environmental protection and energy conservation: In the design and construction process, it is necessary to pay attention to environmental protection and energy conservation, reduce environmental pollution and energy consumption.

Automation and Intelligence: With the development of technology, automation and intelligence technologies can be introduced to improve the automation and intelligence level of production lines, reduce labor costs, and improve production efficiency.

Overall, the 20000 ton mushroom rod organic fertilizer production line is a complex production system that requires comprehensive consideration of multiple factors to ensure the smooth, efficient, and environmentally friendly operation of the production line.

The Importance of New Organic Fertilizer Production Equipment for Agricultural Production

fertilizer granulator Jun 28, 2024

1. It is necessary to develop new fertilizers. Fertilizer is one of the decisive factors of grain yield and quality. The use of organic fertilizer has made a great contribution to the increase of crop production and the alleviation of food shortage, and organic fertilizer manufacturing process plays a very important role.

2. The development direction of new type fertilizer. The development trend of new fertilizer is directly proportional to the agricultural trend. Only by speeding up the development speed of new fertilizer can agricultural production develop in the direction of high yield, high quality, low consumption and high efficiency.

3. High efficiency. With the development of agriculture, higher requirements are put forward for the nutrient content of new-type fertilizer and organic fertilizer equipment-directly meeting the needs of crops throughout the life, so as to save time, labor, and improve work efficiency. In the fertilizer production, the compost produced by the compost turning machine has a long-term effect.

4. Fertilizer tends to compound. The development of agriculture, new fertilizer has a variety of effects to meet the growth requirements of crops. The other is long-term effect. With the development of agriculture, crops have higher requirements for fertilizer, and fertilizer should meet the needs of crops according to their different needs. The stable fertilizer processed by rotary drum granulator is in line with the characteristics of agricultural production, which is the main direction of fertilizer development in the future.

In the past, the fertilizer we used was relatively simple, lacking of fertilizer for efficient use of nutrients, and the ratio of various elements could not meet the needs of crop nutrients. However, the environmental protection organic fertilizer produced by the new organic fertilizer manufacturing process can improve the utilization rate, ensure food security, and reduce environmental pollution. One time application can meet the needs of crops, and also reduce labor intensity, so as to reduce the cost and ensure food production.

How much does it cost to build an organic fertilizer factory in rural areas

fertilizer granulator Jun 28, 2024

The cost of building an organic fertilizer plant varies due to various factors, including equipment costs, land rent costs, factory construction costs, raw material and auxiliary material costs, labor costs, etc.

Firstly, in terms of equipment costs, it mainly includes the costs of slot type flipping machines, silos, material crushers, drum screening machines, horizontal mixers, belt conveyors, packaging machines, and other equipment, totaling approximately 150000 yuan. In addition, equipment costs may vary depending on the yield, particle shape, equipment configuration level, and type of fertilizer produced on the organic fertilizer production line.

Secondly, the cost of land rent depends on the location and region of the selected factory site. The selection of factory site usually takes into account factors such as raw material site, terrain, water and power supply, as well as transportation convenience. Generally speaking, organic fertilizer plants are built in rural areas with relatively low land rent, but the specific cost still depends on the local situation.

Furthermore, the construction cost of the factory includes the construction costs of the factory building, employee living area, equipment storage area, raw material warehouse, fermentation workshop, semi-finished product storage area, processing workshop, finished product warehouse, etc. A 5000 ton organic fertilizer production line requires approximately 700 square meters of fermentation plant, 500 square meters of processing plant, 400 square meters of warehouse and office space, with a total construction cost of approximately 400000 yuan. However, the required site area and construction cost for organic fertilizer plants of different scales may also vary.

Finally, the cost of raw materials and labor is also an important factor to consider when building an organic fertilizer plant. The raw materials are generally poultry and livestock manure, and the auxiliary materials are straw, garden waste, etc. If it is necessary to purchase raw materials, the cost of raw materials and accessories should be controlled below 100 yuan/ton as much as possible. The labor cost is related to the selected equipment, process, and local wage level.

Therefore, considering the above costs comprehensively, the overall cost of building an organic fertilizer plant may be very high. It should be noted that the information provided here is a rough estimate, and the actual investment amount may be adjusted according to specific circumstances. It is recommended to conduct detailed market research and budget planning before making an investment decision to ensure the rationality and feasibility of the investment. At the same time, it is also possible to seek the help of professional investment advisors or industry experts to obtain more accurate investment advice and solutions.

What is the role of roller extrusion granulator in complete industrial salt granulation equipment

fertilizer granulator Jun 28, 2024

The roller extrusion granulator mainly plays the role of raw material in the complete set of industrial salt granulation equipment, and its role is mainly reflected in the following aspects:

Raw material supply: Industrial salt is one of the important raw materials for the complete production line of roller granulation equipment. According to the types and uses of industrial salt, the production line can process it into various shapes and sizes of granular products, such as soft water salt, feed salt, etc.

What is the role of roller extrusion granulator in complete industrial salt granulation equipment

Adjusting particle properties: Industrial salt can be pressed into particles with specific shapes, densities, and mechanical properties by applying pressure and shear force to the roller extrusion granulator. This processing process not only changes the original form of industrial salt, but may also improve some of its physical and chemical properties, such as fluidity and anti caking properties.

Improving production efficiency: The roller extrusion granulator can efficiently process industrial salt into granular products, improving the overall production efficiency of the production line. Meanwhile, by precisely controlling parameters such as pressure and speed of the equipment, precise control of particle size and shape can be achieved to meet different production needs.

Expanded application areas: Industrial salt particles processed by roller extrusion granulators have a wide range of application areas. For example, soft water salts can be used to soften water quality, reduce scale, etc; Feed salt can be used as an additive in animal feed, providing necessary minerals and nutrients.

In summary, industrial salt plays an important role in the complete production line of roller granulation equipment, providing an important source of raw materials for the production line, and improving its physical and chemical properties through processing, thereby improving production efficiency and product quality.

The benefits of using organic fertilizer production equipment to treat farm cow manure

fertilizer granulator Jun 28, 2024

There are a large number of cattle in the farm. Due to the large amount of cattle food, the daily excretion of feces and urine is more than other livestock and poultry, and the nutrient content is also more. Therefore, cow dung is also an important source of fertilizer in agricultural production. What are the benefits of processing cow dung by organic fertilizer manufacturing process? Let’s have a look.

1. The excretion of cattle varies with breed, age, body weight and management conditions. According to the nutrient content of cow dung and urine, each cow could provide 38.0 kg of nitrogen, 47.6 kg of potassium and 5.3 kg of phosphorus.

2. The main components of cow manure are cellulose, hemicellulose, protein and its decomposition products and various inorganic salts. Cow is a ruminant. After repeated chewing, its feces are fine and dense. In addition, it has a lot of drinking water, high water content in the feces, difficult air circulation, difficult decomposition of organic matter in the feces, and slow maturity. It is a cold organic fertilizer. The fertilizer efficiency of uncooked cow dung urine is low, which can be improved by fermenting with organic fertilizer equipment and processing with rotary drum granulator.

3. The application of cow dung organic fertilizer can loosen the soil, make it easy to cultivate, and has good effects on improving clay. The average total nitrogen content of fresh cow manure is 0.38%, total phosphorus 0.10%, total potassium 0.23%, moisture content 75.0%, and crude organic matter 14.9%.

The aerobic fermentation of organic fertilizer manufacturing process is the main way to realize the harmlessness and resource utilization of livestock and poultry manure in cattle farms. Our equipment can not only solve the environmental pollution problem of livestock and poultry manure, but also contribute to the development of bio-organic fertilizer and promote agriculture. Sustained development is of great significance.

How much is a set of cow dung organic fertilizer equipment? What is the price of NPK fertilizer manufacturing process? What is the profit of opening a small organic fertilizer factory? Consult us for details.

Organic liquid fertilizer production line produces efficient and environmentally friendly liquid fertilizers

fertilizer granulator Jun 28, 2024

The organic liquid fertilizer production line is a modern production line specifically designed for producing organic liquid fertilizers. This production line usually covers multiple stages such as raw material collection, pretreatment, fermentation, mixing, reaction, filtration, storage, and filling, aiming to convert organic raw materials into efficient and environmentally friendly liquid fertilizers.

Main features:

Diverse raw materials: The organic liquid fertilizer production line can accept various organic raw materials, such as animal and plant residues, waste, crop straw, etc., and convert them into valuable liquid fertilizers through scientific processes.

Efficient fermentation: The fermentation process in the fertilizer production line adopts advanced microbial fermentation technology, which promotes the proliferation of beneficial microorganisms by controlling environmental conditions such as temperature, humidity, and oxygen, and converts organic raw materials into nutrient rich liquid fertilizers.

High degree of automation: The entire production line adopts a computer control system to achieve automated production, packaging, and transportation, greatly improving production efficiency and reducing labor costs.

Stable product quality: Due to automation control, various production processes can be precisely controlled to ensure stable product quality and meet the needs of crop growth.

Environmental protection and energy conservation: The waste and wastewater generated during the production process can be recycled after treatment, reducing environmental pollution. Meanwhile, the production line adopts energy-saving equipment and technology to reduce energy consumption.

Main equipment:

Pre processing equipment: used for crushing, screening, and other preliminary processing of raw materials for subsequent processing.

Fermentation equipment: such as fermentation tanks, used for microbial fermentation to convert organic raw materials into liquid fertilizers.

Mixing and reaction equipment: used to mix fermented liquid with additives, etc., and further improve the quality of fertilizers through specific chemical reactions.

Filtering and storage equipment: Filtering equipment is used to remove impurities from liquid fertilizers and ensure product quality; The storage equipment is used to temporarily store liquid fertilizers for subsequent filling.

Filling and packaging equipment: used to fill liquid fertilizers into designated containers and seal them for easy transportation and use.

Application prospects:

With the development of modern agriculture and the increasing demand for environmental protection, organic liquid fertilizers have received increasing attention due to their high efficiency, environmental protection, and easy absorption. As a key equipment for producing this type of fertilizer, the organic liquid fertilizer production line has broad market prospects. In the future, with continuous technological innovation and market expansion, organic liquid fertilizer production lines will become more intelligent and efficient, providing higher quality fertilizer products for agricultural production.

In short, the organic liquid fertilizer production line is a modern production line that integrates multiple links such as raw material treatment, fermentation, mixing, filtration, storage, and filling. It has the characteristics of high efficiency, environmental protection, and high degree of automation, providing strong support for agricultural production.

What granulation equipment are included in a complete industrial salt production line

fertilizer granulator Jun 28, 2024

Industrial salt plays an important role in multiple industrial fields, including alkali production, food processing, chlor alkali industry, metallurgical industry, textile industry, chemical industry, and building materials industry. However, there is no direct description or clear indication in the literature regarding the direct relationship between industrial salt and the complete production line of granulation equipment.

What granulation equipment does a complete industrial salt production line include

1、 Forklift feeder

The front-end equipment of the production line has the function of temporarily storing materials and continuously and uniformly conveying materials. 4 kW variable frequency motor; Accurate control of output quantity; There is a protective net at the top, which can prevent large pieces of material from entering the silo during production; The vibration motor of the feeder can effectively prevent the phenomenon of material bridging and not being discharged.

2、 Crusher

Crush large pieces of material into target powder. The crusher adopts a 5-layer blade chain composite structure, with a speed of up to 25 revolutions per second, to crush the material layer by layer. Double inlet, upper inlet and lower outlet, avoiding blockage and inability to discharge. Double discharge ports with baffle control, one end can directly output powder packaging, and the other end can enter the granulator for granulation production.

3、 Double roll extrusion granulator

The roller squeezing granulator is a key equipment in the complete production line of industrial salt roller granulator equipment, with an hourly output of 1.5 tons. The machine head is made of cast steel material, and the main shaft is quenched and tempered with 45 # steel. The roller skin is customized with high chromium 13. After surface adhesion treatment, the corrosion resistance and wear resistance effect are quite good.

4、 Particle drum screening machine

Suitable for screening various solid materials with particle size less than 300MM. Equipped with a striking and cleaning device, the screen is made of stainless steel material, which has a good corrosion resistance effect. Multiple discharge ports, qualified materials enter the packaging machine for packaging, and unqualified materials re-enter the crushing and granulation process.

5、 Quantitative packaging machine

We can produce granular powder materials with packaging of 10-60 kilograms.

Performance advantages of chain plate flipper in fermentation composting

fertilizer granulator Jun 28, 2024

The chain plate organic fertilizer turner is the main equipment for the production of bio organic fertilizer. The compost turning machine moves on the predetermined track of the fermentation tank, and does not need full-time personnel to operate. It can be operated remotely or even automatically.

Key parts such as: the chain adopts imported parts, durable. The depth of the stack can reach 0.8-1 m by using the lifting device. The vertical lifting height of the material can reach 2m, and it can stay in the air for a long time without aeration. For other forms of dumper, one chain plate dumper is enough for three fermentation tanks. The chain plate dumper can meet the material requirements of NPK fertilizer granulator.

The above are the performance characteristics of the chain plate turning machine for organic fertilizer processing equipment. Although the performance of organic fertilizer composting equipment is good, it must be maintained. Check the oil volume once a week. When the oil level drops, check for leaks. The oil department finds out the reason and adds gear oil to the lowest oil level. When it is necessary to change the oil, remove the upper oil pipe and discharge the air from the oil tank, unscrew the oil plug, collect the oil, and then tighten the oil plug. Lubricate the bearing parts regularly. Regularly clean up debris such as rope ends or iron wires attached to the chain plate.

The practicality of fertilizer processing technology in pig manure organic fertilizer production line

fertilizer granulator Jun 25, 2024

The pig manure organic fertilizer manufacturing process has a compact structure and advanced technology. The use of harmless live bacteria starter is used to treat livestock and poultry manure, and the compost turning machine is used to process it on time. The material undergoes biological fermentation under the action of a variety of beneficial microorganisms to release nutrients, which can kill germs and eggs, detoxify and deodorize, and achieve harmlessness and resource utilization.

The following briefly analyzes the market prospects of pig manure organic fertilizer manufacturing process:

1. Pig manure is rich in organic fertilizer resources. There are many raw materials for pig manure organic fertilizer equipment, and the pig farm has rich raw materials.

2. Pig manure organic fertilizer has high quality. The manure produced by a pig in one year can be retted into 2000-2500kg organic manure by adding auxiliary materials. The comprehensive organic matter content is more than 45%, in addition, it is rich in nitrogen, phosphorus, potassium and other nutrients, and the content is more than 6%. It is a kind of organic fertilizer that meets the standard and applicable.
3. There is a large market demand for pig manure organic fertilizer. Commercial organic fertilizer manufacturing process, NPK fertilizer granulator professional targeted processing, can not only meet the needs of local fertilizer, but also meet the needs of the surrounding market. For soil improvement in farmland, fruit trees, tea and vegetables are especially effective.

4. Pig manure organic fertilizer equipment is suitable for pig farms or large-scale production trials, which can effectively reduce the pollution discharge of pig farms, realize the harmless treatment of breeding pollution, and achieve the purpose of resource utilization.

The pig manure organic fertilizer manufacturing process adapts to the strategy of organic fertilizer commercialization and promotes the formation of the production industry chain. It is a process equipment that integrates industrialization, marketization, and large-scale production development, which is conducive to the sustainable development of agriculture. Not only does it effectively promote the development of ecological agriculture, it is also the choice for the development of agricultural circular economy.