Organic fertilizer dryer improves the granulation efficiency of organic fertilizer production line

fertilizer granulator Mar 27, 2024

The organic fertilizer rotary dryer is a commonly used drying equipment in organic fertilizer production lines, and the material filling rate during the drying process is related to the production efficiency of drying organic fertilizers.

The filling rate of materials in the organic fertilizer rotary dryer is equal to the ratio of the volume of materials in the organic fertilizer dryer to the calibrated volume of the dryer. When determining the filling rate of materials, two situations are generally considered: air flow (ventilation) and no air flow (no wind). For situations with air flow, it is also necessary to consider that the contact mode between the hot air and the material is countercurrent yellow stone flow.

The particle movement law in the organic fertilizer dryer during ventilation is different from that in the absence of wind. Due to the flow of air, there is a significant difference in the axial movement of particles in the dryer. When flowing in reverse, the particle velocity decreases, while when flowing in parallel, the particle velocity increases.

The heat source of the organic fertilizer drying equipment for chicken manure and duck manure processing comes from the combustion device, and this drying machine adopts a downstream heating method. Therefore, the materials that need to be dried are pushed back by the spiral cutting plate from the feeding box and the feeding chute into the cylinder. Due to the inclined placement of the dryer, on one hand, the material flows towards the rear under the action of gravity and rotation, and on the other hand, the material is repeatedly picked up by the copying board, carried to the upper end and continuously sprinkled down, forming a uniform curtain inside the cylinder, fully exchanging heat with the hot air flow inside the cylinder. As the material is repeatedly sprinkled, the moisture contained is gradually dried, achieving the goal of drying.

Organic fertilizer production line treating feces to solve environmental pollution problems

fertilizer granulator Mar 27, 2024

With the continuous increase of the population in our country, the demand for meat is also increasing, and there are more and more farms of all sizes. While meeting people’s meat needs, a large amount of livestock and poultry manure is also produced. Reasonable treatment of manure can not only effectively solve environmental pollution problems, but also turn waste into treasure, generating considerable profits, and forming a standardized agricultural ecosystem. So what exactly is the better way to handle it? Of course, it is to convert animal manure into organic fertilizer.

1. Raw material preparation: Select high-quality raw materials and preprocess them.

2. Ingredients mixing: Mix the preprocessed raw materials evenly in a certain proportion.

3. Granulation molding: Feed the mixed material into an organic fertilizer granulator, and shape it into regular granular materials through pressure and friction.

4. Drying and solidification: Put the prepared granular material into an organic fertilizer dryer for drying, so that its moisture content meets the requirements and it solidifies into shape.

5. Screening and packaging: Screening and packaging of solidified granular materials.

The equipment required for the organic fertilizer production line includes: tank fermentation turner, horizontal mixing mixer, semi wet material crusher, new organic fertilizer granulator, rotary dryer, rotary cooling machine, drum screening machine, automatic packaging machine, etc.

Equipment required for building an organic fertilizer production line on a pig farm with 10000 pigs

fertilizer granulator Mar 27, 2024

An adult pig can excrete 3-5 kg of feces per day, and 10,000 pigs can excrete 30-50 tons per day. Generally, 10,000 pig farms are suitable for organic fertilizer production line equipment with an annual output of 5,000-10,000 tons. Pig manure must undergo high-temperature composting and fermentation for harmless treatment.

The pig manure in the septic tank can be pumped into the dehydrator with a mud pump with a defecation processor. After treatment, the water content of the pig manure is about 40%; it can also be used as fillings for rice straw, rice bran and other crops (including N\P\K), and then sprinkle apply biological hardener. 1KG of fungicide and 20KG of water are mixed with raw materials, and 1 ton of raw materials can be fermented. Turn it once every 1-2 days, and the material will be fully cooked in 7-10 days.

The complete set of pig manure organic fertilizer production equipment includes turning machine, silo, pulverizer, granulator, screening machine, dryer, cooler, mixer, automatic packaging machine, etc. There are many types of these equipment. Different models and configurations are different prices. For example, organic fertilizer granulators include double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulators, new two-in-one organic fertilizer granulators, flat die granulators, ring die granulator, various granulators have their own production characteristics, and the fertilizer granulator machine price vary. The pig manure organic fertilizer production line has compact layout, advanced technology, stable operation and convenient maintenance;

Zhengzhou Huazhiqiang organic fertilizer equipment manufacturer is based on the principle of honest management, aggressive and pioneering, including organic fertilizer production line, npk production line, etc., perfect after-sales service and supporting facilities, is a company mainly engaged in organic fertilizer granulator, organic fertilizer Turning machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other organic fertilizer equipment manufacturers for a complete set of organic fertilizer production lines, and the technology development system has won unanimous praise from users.

What equipment is required to produce organic fertilizer with sheep manure?

fertilizer granulator Mar 27, 2024

Sheep themselves are herbivores and are sensitive to chemical components, so there are very few pollutants in their bodies. Organic fertilizers used in the planting industry are very effective in improving the land. So what equipment is needed to raise 5000 sheep and produce organic fertilizer from sheep manure?

Sheep manure is rapidly fermented into organic fertilizer using traditional fermentation methods, which have low investment costs. However, if the fermentation time is too long, there may also be problems with incomplete fermentation. To quickly ferment sheep manure into organic fertilizer, it is necessary to use organic fertilizer production equipment for processing.

The complete set of sheep manure organic fertilizer processing supporting equipment includes: flipper, crusher, mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, coating machine, and weighing and packaging machine. The total investment price of the complete equipment is higher than the investment amount of the simple equipment production line

The equipment composition of the sheep manure organic fertilizer production line is similar to that of the pig manure organic fertilizer production line, except for the granulation equipment. Because the fiber of sheep manure is thicker, using a disc granulator to granulate will reduce the success rate of granulation and lower the output of the entire production line. Therefore, the sheep manure organic fertilizer production line needs to be equipped with a new type of stirring tooth granulator, so that the finished particles produced are flat and round. Fertilizer factories with high requirements for product quality need to add a rounding machine to improve the roundness of the finished particles and also enhance the competitiveness of the finished organic fertilizer in the market.

Production line of powdered fertilizer for chicken manure organic fertilizer in breeding enterprises

fertilizer granulator Mar 27, 2024

The annual production line of 20000 tons of chicken manure organic fertilizer powder is designed for large farms or breeding enterprises, which can efficiently treat agricultural waste such as chicken manure and produce high-quality organic fertilizers. The annual output can reach 20000 tons, and the produced organic fertilizer can be widely used for the cultivation of vegetables, fruits, flowers and other crops, as well as for soil improvement and greening projects.

The annual production line of 20000 tons of chicken manure organic fertilizer powder adopts advanced biological fermentation technology. Through precise control of temperature, humidity, and ventilation, organic substances such as chicken manure are processed through multiple processes such as anaerobic fermentation and aerobic fermentation to transform into uniform organic fertilizer powder. At the same time, an appropriate amount of trace elements and biological agents can be added during the production process to improve the nutrient content and effectiveness of fertilizers.

In order to meet the needs of different customers, this organic fertilizer production line can be customized according to the characteristics of different raw materials and production requirements. All equipment is made of high-quality stainless steel material, which is durable, easy to clean, and corrosion-resistant. At the same time, the equipment has a high degree of automation, simple and convenient operation, greatly improving production efficiency and economic benefits.

In the organic fertilizer production line, the safety and environmental protection of workers are also highly valued. All equipment is equipped with complete safety protection measures to ensure the personal safety of workers. At the same time, the production line also adopts environmentally friendly processes and equipment as much as possible, reducing the discharge of exhaust gas, wastewater, and solid waste, achieving the goal of green production.

In summary, for processing 20000 tons of chicken manure organic fertilizer production line powder can efficiently process agricultural waste such as chicken manure, produce high-quality organic fertilizers, and is very beneficial for improving crop yield and quality. At the same time, the highly automated equipment and the safety, environmental protection and other characteristics of the production line have also been fully considered, providing customers with reliable and high-quality production services.

How much does the equipment for the entire BB fertilizer production line cost?

fertilizer granulator Mar 27, 2024

Common fertilizer production lines include organic fertilizer production lines, bio-organic fertilizer production lines, npk production line, etc. If granular fertilizers are produced, organic fertilizer granulators are also required. Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, each granulator has its own production characteristics , The price of the granulator varies.

So, what equipment does a BB fertilizer production line include, and how much does it cost to invest in a BB fertilizer production line? Three questions you should know before investing. The whole BB fertilizer production line is mainly composed of lifting feeding system, high-precision mixing system, storage system rack, electric control system, etc. The equipment investment can reach 7340-11837 US dollars.

1. Forecast BB fertilizer production line

The capacity of a production line directly affects the configuration of production equipment. If the production capacity is small, or the mixing formula is relatively simple, only one BB mixer is needed.

2. Types of BB fertilizer blend formula

If there are many formulas of mixed fertilizers and the ratio of the formulas is relatively strict, an automatic batching system is required. The upper part of the automatic static batching system is generally composed of 3-8 silos. At the same time, a microcontroller is installed and operated by a computer. Dozens of formulas can be stored and the corresponding formulas can be extracted when needed. There is a conveyor belt under the batching system, which transports a certain amount of fertilizer to the mixer. The automatic batching system has the characteristics of high measurement accuracy, high batching efficiency and high degree of automation. It is one of the main equipments in the complete production equipment of BB fertilizer.

3. Distance

Since the raw materials are mostly granular fertilizers, they have a certain degree of dispersion. When the particle size and quality are not good, long-term transportation will cause fertilizer differentiation and uneven fertilizer efficiency. Therefore, using an automatic packaging weighing machine is a good solution.

Processing feces into organic fertilizers is a way to protect the environment and increase revenue and value

fertilizer granulator Mar 27, 2024

At present, China has provided different subsidies for the changes in the way meat sheep are raised, especially for farmers with over 1000 heads. Large scale breeding has created conditions for the comprehensive recycling and utilization of sheep manure, avoiding breeding pollution and also in line with the theme of green ecology.

Faced with enormous environmental pressure, when seeking a breakthrough in the utilization of manure, processing livestock and poultry manure resources into organic fertilizers is undoubtedly a win-win approach to achieving environmental protection requirements and increasing income. The pollution of livestock and poultry manure has attracted great attention from society. Due to environmental pressure, more and more farms are starting to solve problems in an attempt to change the current passive situation. Practice has proven that using animal manure to produce organic fertilizer is an effective way for large-scale pig farms to be harmless and resourceful.

The sheep manure organic fertilizer production line is a series of production equipment that uses sheep manure as raw material and ferments, processes, and produces organic fertilizers through high-tech equipment. According to market demand, sheep manure organic fertilizer products can be made into granules or powders. In order to balance nutrition, suitable for transportation and storage, it is recommended to process organic inorganic compound fertilizers into granular products, with cylindrical and spherical particle shapes.

The processing of sheep manure as organic fertilizer requires two steps: pre fermentation treatment and deep processing granulation. Supporting equipment requires equipment such as fermentation flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, wrapping machine, packaging machine, conveyor, etc.

How to choose a suitable organic fertilizer fermentation turner

fertilizer granulator Mar 27, 2024

The organic fertilizer fermentation and flipping machine plays an important role in the treatment of livestock manure, mainly in promoting fermentation and decomposition, thereby removing diseases and pests in livestock manure; Rich in organic matter and other trace elements required for soil.

Using an organic fertilizer fermentation and flipping machine to stabilize and harmless animal manure under aerobic conditions, and then convert it into high-quality fertilizer. In contrast, aerobic composting has the characteristics of simple process, low investment, and low operating cost, which can effectively kill pathogenic microorganisms. It is a harmless, effective, economical, and reasonable treatment method that has been widely used both domestically and internationally. This cannot be achieved without organic fertilizer fermentation and flipping machines.

1. Chain plate overturning machine

It is necessary to build a fermentation tank, which can rotate between multiple fermentation tanks with the help of a mobile crane.

Fast walking speed, with a flipping depth of up to 2 meters, suitable for deep groove operations.

Equipping a transfer machine to change slots can achieve multi slot operation of a flipping machine, saving investment.

Due to the tilting of the flipping plate, the material will move forward as a whole after each flipping. Next time stacking materials, they can be placed directly behind the site.

Applicable scenario: The fermentation site is small, the fermentation tank is relatively deep, and the daily processing capacity of organic raw materials is more than 30 tons, with an annual output of 10000 to 20000 tons of organic fertilizer. The flipping machine operates automatically and does not require manual labor.

2. Slot flipping machine

A fermentation tank needs to be constructed, and with the help of a mobile crane, it can rotate between multiple fermentation tanks to reduce investment.

The flipping depth is 0.8-1.8 meters, and the width is 3-6 meters.

It can move forward 1-2 meters per minute, and the walking speed depends on the density of the material. If the density is high, the walking speed will be slow.

Applicable scenario: Daily organic raw material processing capacity of over 20 tons, annual production of 6000 tons of organic fertilizer. When operating the flipping machine, no manpower is required.

3. Track flipping machine

No need to build a groove, just pile the fertilizer into strips. The flipping distance is 0.8-1 meters, and the flipping height is 0.6-1.8 meters, saving investment costs and facilitating expansion.

There is a cockpit on the flipping machine, which can isolate some odor when workers operate the machine.

Applicable scenario: Daily organic raw material processing capacity of 5 tons or more, annual production of 3000 tons of organic fertilizer. A worker is required to operate the flipping machine during operation

The reason why the roller squeezing granulator is prone to sticking during granulation

fertilizer granulator Mar 27, 2024

 Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, etc, so what are the production characteristics of the double roller granulator, and how to stick the roller during use manage?

1. The double roller granulator refers to granulating materials at room temperature. Compared with other methods, drying measures such as fuel oil and gas are not required. Therefore, it can save energy and reduce consumption.

2. The double roller granulator can be used in the npk production line. There are more than 20 kinds of materials successfully used for extrusion granulation: ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, potassium sulfate, etc. In addition, the twin-roll extrusion granulator can flexibly realize the replacement of product formula in a short time, and a set of equipment can produce more than 30 kinds of formula products.

3. Due to the omission of the drying process, the return rate is low (accounting for about 15% of the total feed volume of the extruder). Moreover, dry granulation does not require additional additives, and only uses the intermolecular force of the material itself, which not only simplifies the process, but also reduces energy consumption and low investment.

The double roller granulator will inevitably encounter various problems during use. The most troublesome thing is that the material sticks to the roll during the granulation process of the rotary drum granulator. The following are the reasons and solutions for the sticking of materials:

Reason 1: too much moisture in raw materials

Solution: reduce material moisture.

Reason 2: The pressure strength of the billet is not enough

Solution: reduce the gap between the two rollers of the double roller granulator, and generally control it between 0.3mm and 1mm.

Reason 3: The surface of the billet of the roller extrusion granulator is rough

Solution: Add abrasives and operate the double-roll extrusion granulator to grind the roller skin.

Which type of composting machine is effective for fermenting organic fertilizer from manure

fertilizer granulator Mar 27, 2024

The organic fertilizer composting machine can be better used to treat common solid organic waste, making these organic waste specialized equipment for organic fertilizer composting. Make the raw materials of compost fully ferment and discharge the water contained inside, so that these wastes can achieve harmless treatment and become a resource.

The organic fertilizer flipper adopts a unique display disc flipping structure, which is quite unique and has professional technology. During this process, each flipping can allow the organic solid waste in each part to be directly in full contact with external air, allowing oxygen in the air to enter the material and supplement internal oxygen deficiency. The contact area of internal water and organic fertilizer consumed is relatively small compared to the material stacking machine, making it very convenient for maintenance and continuous operation. The work is stable and the service life is long.

Most organic fertilizer turners adopt a track type operation mode, which can improve the reliability of organic waste during the fermentation process and reduce the energy loss of the machinery.

The overall structure of the organic fertilizer tipping machine adopts a large-span bridge structure, and there are also two series of cross bridge and longitudinal bridge structures. The material can not only choose the vertical direction or the direction parallel to the track in the direction of movement.

Among them, the longitudinal bridge structure can make the material vertical during movement, and the span of the organic fertilizer turner running in the track direction will meet the requirements of the organic waste fermentation cycle. The length of its track is also within a certain range, and the corresponding length can be selected according to the amount of organic waste processed.