Proper use of organic fertilizer production line granulation to extend equipment life

fertilizer granulator Mar 27, 2024

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing packaging machine. A complete set of large-scale organic fertilizer production line or npk production fertilizer line equipment is purchased at a price of nearly one million yuan, and the investment cost is relatively high. Then, the maintenance of organic fertilizer equipment damage will not only increase the depreciation cost, but also affect the overall production efficiency of the organic fertilizer. How to reduce the organic fertilizer equipment failure rate?

1. First of all, operators should pay attention to regular inspections. Observe the degree of wear and check whether it is severe or very severe. If it belongs to the latter, it should be replaced immediately to prevent accidents.

2. For the plane of the bottom frame, pay attention to keep it clean and remove dust and other objects in time, so as to prevent the movable bearing from moving smoothly on the bottom frame when the equipment encounters unbreakable materials, causing serious accidents.

3. During the operation of the organic fertilizer granulator, it is found that some newly installed ones are easy to loosen, so it is necessary to check frequently. In addition, once it is found that the bearing oil temperature rises too fast, or there is an abnormal impact sound from the rotating gear, the power supply should be cut off immediately, the cause should be checked, and then solved in detail.

4. Good lubricating oil is of great help to the life of the bearing, so the operator should try to ensure that the injected lubricating oil is clean and has good sealing performance.

5. In the npk production line, keep the working site clean. Every time the organic fertilizer equipment is completed, the residual plastic sand inside and outside the granulation leaves and granulation pot should be removed, and the plastic sand and flying objects scattered or splashed on the organic fertilizer equipment should be cleaned. The exposed processing surface of the organic fertilizer equipment machine is wiped clean, coated with anti-rust paint, and put on a corresponding protective cover to prevent secondary intrusion of dust and prolong the service life.

Chicken manure organic fertilizer production line brings new income to chicken farms

fertilizer granulator Mar 27, 2024

Integrated ecological aquaculture is an important event in the development of aquaculture and planting industries. It is also a model of increasing income, increasing green income, and creating ecological income, which is currently a reasonable and environmentally friendly breeding model. Among them, without the conversion function of the organic fertilizer production line processing equipment for chicken manure in the chicken farm, it is impossible to achieve an increase in income from ecological scale breeding.

In such an ecological environment, chicken manure produced by breeding is mixed with plant waste and ingredients produced by planting for composting. The materials are fermented and matured through a series of organic fertilizer production line processes, crushed and granulated, and then applied to crops. Most of them are sold to growers, achieving an increase in income. Therefore, the chicken manure organic fertilizer production line brings new income to large-scale chicken farms, and the chicken manure organic fertilizer production line processing equipment.

At present, most ecological models involve planting crops to feed animals, processing animal waste into organic fertilizers and returning them to the fields for application to crops. This process fully utilizes and increases the income from crop waste and animal waste from breeding. And it reduces the emissions of pollutants in planting and breeding.

Processing equipment for 20000 tons of chicken manure organic fertilizer production line, including trough type organic fertilizer flipping machine, high humidity material crusher, mixer, organic fertilizer granulator, screening machine, cooling machine, dryer, coating machine, packaging machine, conveyor, dust collector, etc.

Rural construction of organic fertilizer production lines to increase profits from processing fertilizers

fertilizer granulator Mar 22, 2024

Organic fertilizers are rich in organic acids, polypeptides, nitrogen, phosphorus and potassium. Therefore, organic fertilizers can provide nutrients for planting. It has a great effect on agriculture. Also, if you want to make better fertilizer, you can easily make a production line of organic waste fertilizer. Cow manure, chicken manure and other organic wastes are good materials for organic fertilizer. Form an organic fertilizer line, and you can economically recycle this organic waste. The preparation of this kind of fertilizer can improve soil conditions and increase soil fertility.

If organic fertilizer is applied, its organic matter will enhance soil fertility and buffering capacity. As a result, soil conditions will be more suitable for plant growth. If you fertilize with this kind of fertilizer, the plants will produce more. Organic fertilizers are rich in organic matter and other elements. These can provide nutrients for planting and soil microbes. Microbial activity is good for soil, and soil is good for plant growth. At the same time, nutrients in the soil and fertilizer also help increase the plant’s yield. The organic fertilizer you produce can improve the utilization rate of fertilizer. This kind of fertilizer is rich in nutrients, but the amount is less than that of chemical fertilizer. A chemical has a single element. If you fertilize with organic fertilizer, the two types of fertilizer go hand in hand. As a result, their combination will improve fertilizer utilization.

In the face of market changes and competition, the future development status of organic fertilizer production lines should be enriched in product structure, actively adjust marketing strategies, and adhere to the path of innovation. With the continuous increase in fertilizer prices and the strong support of national policies, organic fertilizers are gradually occupying a dominant position in the market. With the increasing popularity of organic fertilizers, this has become a key research project for environmentally friendly development. The path to the improvement and development of organic fertilizer equipment is an environmentally friendly, green, circular, and environmentally friendly development path established within the audience’s needs and market environment. The organic fertilizer production line is effectively treated with auxiliary materials, combined with the characteristics of livestock and poultry manure, to achieve the improvement and development of organic fertilizer equipment, which has become the key to effective communication and interactive integration between the two.

Process of planting disc granulator in chicken manure organic fertilizer production line

fertilizer granulator Mar 22, 2024

The chicken manure organic fertilizer production process of the disc granulator machine is intuitive to operate and can be mastered at any time. If any abnormality is found, it can be adjusted in time. The size of the particles is determined by the inclination and rotation speed of the disk. And the inclination and rotational speed of the disc can be adjusted. Therefore, the disc granulation has a wide range of granulation control, strong adaptability, and a very high ball forming rate, which can reach 70% to 90%. The chicken manure organic fertilizer disc granulation process has short production process, simple structure, low investment and convenient operation, which is more suitable for small and medium-sized enterprises. Let’s take a look at the disc granulation process of chicken manure organic fertilizer.

1. The processed chicken manure is directly transported to the raw material mixer.

2. The chicken manure is transported to the disc homogenizer and evenly added to the rotating disc of the disc granulator machine. The liquid component or an appropriate amount of water is sprayed through the liquid component distributor of the disc granulator. The amount of liquid needed to form a ball.

3. Transport to the organic fertilizer dryer and exchange heat with the heat of the hot blast stove.

4. The dried particles are transported to the organic fertilizer cooler. They are cooled by natural cold air or forced cold air.

5. Then the particles are transported to the rotary drum screening machine, and the unqualified large particles are crushed by the pulverizer and then returned to the disc granulator machine for reformation.

6. The qualified products after screening are transported to the coating machine for coating.

7. The final particles are transported to the automatic packaging machine for weighing, packaging and storage.

In addition, common fertilizer granulators include: double roller granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die pellet machine, ring die granulator, various granulators have their own production characteristics, used in pig manure organic fertilizer production line, npk production line, biological organic fertilizer production line and so on.

The main equipment of the organic fertilizer disc granulation production line

fertilizer granulator Mar 22, 2024

The disc granulator (also known as the ball disc) adopts an integral arc structure with a high granulation rate. The granulator disc has three discharge ports, which are convenient for intermittent production operations, reduce labor intensity, and improve labor efficiency. The reducer and electric motor are driven by flexible belts, which start smoothly, reduce impact force, and improve equipment service life. The bottom of the granulator disc is reinforced with multiple radiating steel plates, which are sturdy, durable, and do not deform. The thickened, weighted, and sturdy base design does not require anchor bolts to fix, and operates smoothly. It is an ideal equipment for organic fertilizer and compound fertilizer granulation.

The main equipment of the organic fertilizer disc granulation production line:

1. Automatic batching system: The automatic batching system mainly consists of a feeding system, weighing device, silo, and conveyor belt. And the static batching system has both the speed of dynamic batching and the accuracy of ordinary static batching (0.2%).

2. Disc mixer: This mixer is energy-saving, small in size, fast in mixing speed, and can work continuously, making it particularly suitable for use in urban and rural construction projects.

3. Disc granulator: This series of disc granulators is a new type of inclined disc granulator with a granulation rate of over 90%. The reducer and motor are driven by flexible belts, which start smoothly, reduce impact force, and improve the service life of the equipment

4. Drying machine: This machine has the characteristics of beautiful appearance, simple operation, uniform drying, and convenient maintenance. This product is available in various places.

5. Chain crusher: During the crushing process, high-strength wear-resistant hard alloy chain plates with synchronous speed are used. The inlet and outlet design is reasonable, the crushed materials are uniform, not easy to stick to walls, and easy to clean.

6. Drum screening machine: This machine adopts a combination screen, which is easy to maintain and replace. Its structure is simple, operation is convenient, and operation is stable, making it an ideal equipment in the production of compound fertilizers.

7. Coating machine: The main unit is lined with polypropylene or acid resistant stainless steel. This equipment has been specially designed in terms of internal structure according to process requirements, making it an effective specialized equipment for compound fertilizers.

8. Packaging scale: The packaging scale mainly consists of an automatic quantitative packaging scale (composed of a storage hopper, feeder, weighing bag hopper, kneading mechanism, computer control, pneumatic execution part, etc.) and an optional part (conveyor, sewing machine/heat sealing machine). Spiral feeding is used, and the material is forcibly discharged by the feeding mechanism.

9. Cyclone dust collector: mainly used for pre dust removal of high concentration dust and material separation and recovery. For capturing and separating coarser particle dust with a size of 5-10um or more, the purification rate is high. It has the characteristics of simple structure, easy installation and maintenance management, low cost and operating expenses, and small footprint

10. Conveyor: Suitable for conveying loose materials or baggy items in coal, metallurgy, mining, chemical, building materials, docks, warehouses, construction sites, etc. It is particularly suitable for use in environments that require manual loading such as fertilizer plants and cement plants, saving a lot of personnel.

How to clean the organic fertilizer drum sieve machine after granulation

fertilizer granulator Mar 22, 2024

Roller screen machine is often used in the production of organic fertilizer compound fertilizer, the main work is to complete the granulation, and has completed the drying and cooling, the fertilizer screening, the non-specification fertilizer screening out again for granulation. And screening machine is mainly divided into drum screening machine and vibration screening machine, because in the work is often fine work, so it is easy to produce a lot of dust, we all know that dust will not only cause pollution to the environment, but also cause great damage to the machine bearing, Huaqiang Heavy Industry for you to briefly introduce some roller screen machine bearing how to clean the main points are as follows:

1. Before cleaning, it is necessary to remove the bearing and soak it in gasoline or kerosene at 100 degrees Celsius for half an hour. Its main purpose is to melt the grease on the bearing surface.

2. Wait until the bearing is soaked well, use professional cleaning tools to clean the machine, clean the bearing inner ring, rolling body, etc., but also clean the machine body.

3. When cleaning the bearing, it is necessary to pay attention to slowly rotating the outer ring of the bearing, so as to effectively clean it. After cleaning, the bearing will be dried and coated with a little lubricating oil for convenient installation.

The above is the detailed steps of the drum screen machine manufacturer to clean the bearing. I hope it can help you. Welcome to call for advice at any time.

The process and advantages of using a roller extrusion granulator to produce fertilizers

fertilizer granulator Mar 22, 2024

 Organic fertilizer extrusion granulator is an important granulation equipment for compound fertilizer production line. Following are the advantages of twin roll extrusion granulator.

1. The double roller granulator granulates at room temperature, without excessive pretreatment of raw materials.

2. The double roller granulator is easy to use and requires less investment.

3. The double roller granulator operates stably and saves electricity.

4. The design of the twin-roll extrusion granulator is reasonable. Easy to maintain and replace accessories.

5. The double roller granulator has a wide range of applications, and the granulation intensity can be adjusted freely according to different materials.

6. Reduce powder waste and packaging costs.

The double roller granulator belongs to dry granulation, without drying process, high granulation density, good fertilizer efficiency, and full organic matter content. It saves the cost of purchasing dryers and coolers, and does not need to burn coal later, which saves a large part of the money. The size of the extrusion force can be adjusted by the hydraulic pressure, and the operation is flexible. It is suitable for npk fertilizer production line, medicine, chemical industry, feed and other industries. The design is reasonable, and it can be used in conjunction with corresponding equipment to meet the continuous production of the production line.

There are many types of granulation equipment, and different equipment solutions need to be formulated according to different materials and production capacity. Welcome to contact us for specific information. Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

How to choose an organic fertilizer flipper that is suitable for your own farm?

fertilizer granulator Mar 22, 2024

Firstly, you should choose a composting machine based on your annual organic fertilizer production. Different models of composting machines can be used by organic fertilizer manufacturers of different scales. Therefore, before purchasing, it is important to understand the approximate annual production of your organic fertilizer, as well as basic issues such as the quantity and moisture content of raw materials used. The more detailed you understand these issues, the smoother your selection will be, and the more suitable the organic fertilizer composting machine equipment you purchase will be.

Secondly, after understanding oneself, it is necessary to understand the organic fertilizer turner. When choosing a stacker, first of all, you need to understand the types of stackers. Nowadays, stackers are mainly divided into slot type and self-propelled type. Due to the manual construction of slots before operation, and the special structure of slot type stackers, the oxygen supply is worse than that of self-propelled stackers. Therefore, many organic fertilizer manufacturers prefer to purchase self-propelled stackers.

Of course, slot type stackers also have their own advantages, which is that they are more land saving than self-propelled stackers and can be installed in conjunction with organic fertilizer granulation production lines for continuous production.

The self-propelled overturning machine adopts a four-wheel walking design, which is easy to operate and can move forward and backward to overturn. During driving, the whole vehicle rides on a pre stacked long strip fertilizer base, and the raw materials of the fertilizer base are flipped, fluffined, and moved by the agitator blade under the frame. After passing by, the vehicle is tampered with into new strip piles. This machine can operate in open outdoor areas or in workshop greenhouses. The self-propelled stacker is economical and equipped with a driver’s cab. The rear axle adopts a universal coupling, and the agitator drive adopts a double chain wheel and double chain drive, which is small in distortion, sturdy and durable.

Finally, when choosing a stacker, it is important to look at its reputation and not easily trust imported products. The quality of imported products, aside from their low cost-effectiveness, is not suitable for small and medium-sized enterprises.

The correct operation method of organic fertilizer tipping machine

fertilizer granulator Mar 22, 2024

At present, the main types of dumpers in China are self-propelled dumpers and trough dumpers. The difference between them is that the self-propelled dumper works by walking with four tires. The trough dumper needs to build a fermentation tank and put the dumper frame on the tank to work.

Before turning over

1. Cannot drive the compost window opener in an area exceeding 5 degrees.

2. Check whether the screw parts of the compost machine are loose. Tighten the loose bolts before starting the organic manure composter.

3. Check that the chain and belt of the compost harvester are loose.

4. Check whether water is added to diesel oil, hydraulic cylinder, diesel water tank and compost water tank.

5. Check whether the battery is powered up. In the process of turning over the pile

In the process of turning over the heap

1. Check whether the materials contain debris such as brick, stone, iron, and glass. Check whether the road surface is smooth, check whether the width of the pile is greater than the width of the running tire. If you exceed the above requirements, please clean up before starting to turn the pile.

2. Flip the compost to the pile. Make sure that the vertical center line of the composter is aligned with the pile and that the horizontal center line of the composter is parallel to the horizontal center line of the pile.

3. Adjust the accelerator to idle state. Lower the roller to its lowest point 3mm above the ground. Switch on the hydraulic clutch, turn the throttle to full, then shift the front gear and start steering with first gear.

4. It is strictly prohibited to stand before and after the compost organizer.

5. Turn off the hydraulic clutch switch at the end of the pile rotation. Raise the roller to the highest point and set the accelerator to run normally.

After turning over

1. Clean the material under the organic manure composter or on the roller.

2. Maintain the compost machine according to the instructions.

3. Turn off the power switch when the compost harvester is not in use.

4. When the machine stops, the motor should not be cut off immediately. Reduce the accelerator to idle and turn off the motor after one minute.

What equipment is needed to build a fertilizer production line in an organic fertilizer factory?

fertilizer granulator Mar 22, 2024

What equipment is needed for an organic fertilizer plant is a question you need to consider in the early stages of planning to build an organic fertilizer production plant. Reasonable planning and purchase of organic fertilizer production equipment can reduce unnecessary investment.

If you are a novice, it is recommended to start processing powdered organic fertilizer with a capacity of 10,000 to 50,000 tons. This capacity is a small processing plant. The equipment required for powder organic fertilizer processing is 2-3 sets less than that of a full set of organic fertilizer production line equipment, and the investment will be much reduced.

For large organic fertilizer processing plants, the processing of organic fertilizer includes granular organic fertilizer and powdered organic fertilizer. It is necessary to purchase a full set of large-scale organic fertilizer equipment, including dehydration fermentation turning machines, semi-wet material pulverizers, horizontal mixers, granulators, dryers, coolers, screening machines, coating machines, and packaging machines. Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. The total price of large-scale organic fertilizer production line equipment is between US$47,000-110,000. The price of different configuration levels will be different, please contact us for the specific price.

In addition, it also includes the npk fertilizer production line. The nitrogen, phosphorus and potassium fertilizer process is mainly composed of batching machines, mixers, granulators, drying and cooling machines, screening machines, dust collectors, coating machines, and automatic fertilizer packaging machines. Use the npk fertilizer production line to produce sufficient amount of nitrogen, phosphorus and potassium fertilizers, which help plant growth, increase the yield of seeds and fruits, and improve the quality of leaves and forage crops.