Operation method of organic fertilizer track type tipping machine for fermenting raw materials

fertilizer granulator Mar 22, 2024

In recent years, with the promotion of organic fertilizer use and the strong promotion of national environmental protection breeding, as well as many automatic fermentation equipment for livestock and poultry manure, such as high-temperature aerobic intelligent fermentation tanks, which can directly transport manure to finished powdered organic fertilizer, greatly increasing fermentation costs and reducing time and labor costs. Crawler type fermentation stackers also greatly save time and labor costs. Material mixing, crushing, and fermentation have become the choice of more and more breeding and organic fertilizer enterprises.

Operation method of organic fertilizer track type tipping machine for fermenting raw materials

1. The crawler type fermenter generally adopts low-speed walking. However, due to differences in materials and moisture content, drivers can choose the appropriate speed based on the actual state of the stack to achieve optimal efficiency. After starting, idle for 3-5 minutes, stop without load, adjust the stacking speed, idle for 1 minute, and then conduct stacking operation.

2. The whole machine stacking operation should be carried out by riding on the material strip pile, and it is strictly prohibited to forcefully enter the material pile. The width of the material shall not exceed the working space of the stacker. The engine should not be forcibly stacked during operation. The speed button should be quickly rotated to slow down or stop walking, so that the stacker is in a stopped state. At this time, only the stacking shaft operation is available, and the tracked fermentation stacker is stacked in place. The materials on the stacking shaft can be quickly thrown out and the stacking operation can continue.

3. Pay attention to preventing straw and other materials from getting entangled on the stacking shaft. When materials are found to be entangled on the stacking shaft, they should be stopped in a timely manner, and the materials on the mixing shaft should be cleaned before continuing to stack. Do not forcefully mix or retreat, as it may cause serious damage to the components.

Warning: When starting the engine, the main clutch of the stacking shaft must be separated. During operation, the size and load of the material pile, as well as the presence of hard objects such as bricks and stones in the material, can seriously damage the tracked fermenter.

The difference between granular fertilizer and powder fertilizer processed on organic fertilizer production lines

fertilizer granulator Mar 22, 2024

 In recent years, more and more fertilizer manufacturers choose to sell more granular fertilizer rather than powdered NPK in the fertilizer market. But why? What’s the difference between granular fertilizer and powder fertilizer? In general, the particle size of the boundary is about 0.1mm. Less than 0.1mm particles called powder, particle size in 0.1mm ~ 10mm, more than 10mm particles will caked.
In fertilizer manufacturing, why is fertilizer made into pellets? What are the advantages of fertilizer pellets over powders? The control of fertilizer particle size is of great significance to fertilizer storage and transportation. Powdery fertilizer is easy to produce dust in the transportation process, causing pollution and waste, while granular fertilizer is not easy to caking, easy to transport. Some micronutrients will be added to the NPK production line to improve the efficiency of compound fertilizer, while powdery fertilizer is easy to absorb moisture and clump after the addition of trace elements. But granular fertilizer composition is stable, even adding trace elements is not easy to agglomerate. Fertilizer granulation improves the quality of agricultural production. The fertilizer granules can slow the release of fertilizer. Fertilization is convenient and not easy to damage the soil. Compared with powder fertilizer, fertilizer manufacturers choose to produce granular fertilizer can get higher profits. In the fertilizer market, the price range for a ton of granular fertilizer is $200- $300.

Granular fertilizer sells well in the market.
Granular fertilizers require an increased granulation process compared to powdered fertilizers. But granular fertilizer has more advantages in circulation, application and fertilizer efficiency, which more than offset the cost of granulation. As a result, most fertilizer sold on the market is in granular form. In recent years, farm manure and organic manure are granular. Compost and poultry manure are also used after granular fertilizer market prospects. So how do you make fertilizer pellets? The production process of fertilizer granulation includes mixing, granulation, drying, cooling, etc., so the composition of granular fertilizer production line is relatively fine. Therefore, a variety of fertilizer production equipment is needed to equip pellet fertilizer production factories. The granulated NPK production line can obtain more high quality NPK fertilizer.
What’s more, the npk granulator produced by Huaqiang is economical, you can spend less money, but get higher benefits. Our company can provide you with any solution for npk granulation production line to help you efficiently produce npk granular fertilizer. Feel free to contact us.

How to choose a suitable organic fertilizer dryer for a chicken manure fertilizer production line?

fertilizer granulator Mar 22, 2024

The npk fertilizer production line mainly includes feeder, disc mixer, chain crusher, double roller granulator, drum dryer, drum cooler, drum screening machine, finished product warehouse, automatic packaging machine, belt type conveyors, dust settling chambers, heat exchangers.

Organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing and packaging machine.

Whether it is npk production line equipment or organic fertilizer production line equipment, to ensure the quality of fertilizer granules in the later stage, a dryer is needed. With the awareness of environmental protection and energy saving deepening in all walks of life, the spring of the organic fertilizer market will follow. Today we will introduce some tips for choosing a chicken manure dryer.

1. The material and thickness of the chicken manure dryer. When the dryer is working, if the material and thickness are not suitable, it will affect the service life and be corroded very early.

2. Construction of hot blast stove. Due to the large weight of the hot blast stove, the weight of the general hot blast stove is about 20 tons, and it is very troublesome to transport. Many manufacturers will allow customers to build hot blast stoves by themselves, so attention should be paid to the selection of refractory materials and fire insulation measures for organic fertilizer equipment.

3. Due to the high temperature at the front end of the torch, attention should be paid. Suggested formula for refractory cement lining: bauxite cement -15%, low fine lead powder -15%, high temperature stone (aggregate) -70%.

4. After selecting the appropriate chicken manure dryer, it is also necessary to select the corresponding model of fan, cyclone dust collector, fan seal, etc.

5. The specific moisture content of chicken manure and the drying amount of the finished product are decisive, and it is inaccurate to only pay attention to the evaporation amount.

What is the equipment and process flow for processing organic fertilizer with cow manure

fertilizer granulator Mar 22, 2024

In an intelligent cattle farming environment, improper handling of cow manure can cause air pollution. Cow manure organic fertilizer equipment is a new type of environmental protection professional skill that solves this problem well. It is widely known that drinking pure milk is good for the body. If the soil layer can be fed with cow manure, the problem of soil degradation is not only invisible, but also the annual output value of crops will further increase. With the large-scale modernization of cow manure organic fertilizer, opportunities for progress are well-known. There are four factors that influence this process.

What is the equipment and process flow for processing organic fertilizer with cow manure?

1. The doubts about environmental pollution caused by cow manure have led to social development’s attention, and the desire of breeding farms to overcome difficulties and meet environmental protection requirements is becoming increasingly fierce.

2. The rapid development of green agriculture and the continuous rise in organic fertilizer prices in Taishi have strongly driven the open and strong organic fertilizer market in China. This promotes the industrialization of cattle breeding bases to apply deferred income tax on cow manure.

3. The professional skills and weapon equipment for organic fertilizer production and processing are becoming increasingly sound, providing strong professional skills for organic fertilizer factories. China’s considerable cow manure assets also provide stable materials for the modernization of organic fertilizer.

4. Various levels of government have issued various incentive policies to promote the industrial production of organic fertilizers.

Whether it is the expansion project of existing cattle breeding bases or the newly constructed cattle breeding bases, using organic fertilizer equipment to convert cow manure into organic fertilizer is undoubtedly a practical and feasible approach, which is very worthy of attention and internship.

The cow manure is flipped and fermented by a flipping machine before entering the semi wet material crusher. The coarse feed is screened through a vibrating screen and then fermented. The coarse feed can be produced by the organic fertilizer granulator with a beautiful surface and high granulation rate. After being dried by the organic fertilizer dryer, it is cooled and then selected by a drum screening machine. Products that do not meet the requirements are then returned to the mixer. Qualified products are determined by the coating machine, hopper, and packaging equipment. Cow manure is made into excellent organic fertilizer based on the production line equipment of manure and organic fertilizer, truly achieving zero pollution, zero emissions, and no odor, with the intention of transforming grass mustard.

The process of using organic fertilizer granulator to produce fertilizer from biological waste

fertilizer granulator Mar 22, 2024

 Livestock manure mainly refers to a kind of rural solid waste produced in livestock and poultry farming, including pig manure, cow manure, sheep manure, chicken manure, duck manure, etc. With the rapid development of livestock and poultry breeding, the output of intensive and concentrated livestock and poultry manure in animal husbandry production is too large in some areas, which can not be absorbed by traditional fertilization treatment. A large amount of manure piled up causes serious pollution to the air, soil and water environment. On the other hand, due to the rapid development of chemical fertilizer industry, people use a large amount of chemical fertilizer, which makes organic manure idle. Soil basic nutrients showed a gradual decline in local areas, and livestock manure could not be returned to the field in time, resulting in animal manure pollution to the environment.

The organic fertilizer production process from livestock and poultry breeding waste: In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer process. At present, livestock and poultry waste production of organic fertilizer processes mainly include granulated products after fermentation, powder products after fermentation, and the addition of microorganisms. Among them, the more mainstream process is post-fermentation granulation, this paper focuses on the post-fermentation granulation process and matters for attention.

After the material is processed into particles by organic fertilizer granulator, the belt is sent to the organic fertilizer dryer, the hot air is used for downstream drying, to be thoroughly dried and then sent into the rolling screen by the outlet elevator for screening treatment. In the screening process, the particle size is less than 1 mm of fine powder is directly screened out, through the return belt to re-granulation; The particles with particle size over 4.75mm are crushed in the crusher under the action of artoflow, and then sent back to the crusher for re-granulation through the return belt; The qualified particles with the particle size between 1 ~ 4.75mm are transported to the cooling machine, and the air countercurrent is used to heat the particles. After cooling to the appropriate temperature, the particles are sent into the wrapping cylinder and mixed with other auxiliary materials, and finally sent to the finished product storage bucket for packaging treatment.

How to low-cost utilize organic fertilizer granulators to produce granular fertilizers?

fertilizer granulator Mar 22, 2024

 How to make organic fertilizer pellets at low cost?

So far, more and more people are joining in the production of organic fertilizer. The most common and convenient method people choose is to make organic materials into pellets.

So if you want to make organic fertilizer particles, the choice of granulator is particularly important. At present, the most popular choice is drum granulator and disc granulator. These two granulators have been used in large organic fertilizer wet granulator plants. So if you want to build a small yield organic fertilizer pelletizing plant, how to make fertilizer balls economically is a key problem. In addition to large organic fertilizer granulator, we also have a granulator specialized for the production of a small amount of dry fertilizer particles: dry extrusion granulation equipment. Using dry extrusion granulation, the produced particles do not need drying and cooling. You can pack them directly, which saves you a big part of the cost of machines like dryers.

The fertilizer particles are cylindrical in diameter about 3-8mm. If you want fertilizer balls, we have polishers. Fertilizer polishing equipment is used with fertilizer granulator auxiliary machine. The appearance of fertilizer particles is more uniform and rounded. For small organic fertilizer production lines, connecting the flat granulator to the polishing machine can get round fertilizer balls more economically than using other granulators. If you want to make large organic fertilizer balls in this way, you only need to buy some flat mold granulator, we can design a reasonable layout and production line for you.

Site requirements for fermentation of slot type organic fertilizer turner

fertilizer granulator Mar 22, 2024

The slot type fermentation tipping machine is used to process manure into organic fertilizer, which needs to undergo fermentation process for pig manure, chicken manure, sheep manure and other livestock manure or other organic waste. Transforming poultry and livestock manure, which was originally treated as polluted garbage, into organic fertilizer and turning waste into treasure.

The slot type organic fertilizer turner is a widely used turner nowadays, which includes a walking fermentation tank body, a walking track, an electrical device, a flipping and flipping part, and a transfer device (also known as a transfer vehicle, mainly used for multi tank use). The flipping and stacking work section uses a motor reducer to drive the rotation of the rotary tiller teeth. The circular remote control of the rotary tiller teeth drives the animal material to be flipped up and down, achieving the function of flipping and stacking to meet the requirements of material moisture content and aerobic fermentation. At the same time, the motor reducer drives the rotation of the walking wheel to drive the flipper machine to move forward and backward at a low speed.

What are the requirements for the site when the slot type tipping machine performs flipping and throwing operations?

Site configuration: The fermentation of livestock manure and organic fertilizer uses a trough type turner. What preparations are needed for the site? When the slot type fermentation tipping machine is used for flipping materials, a fermentation tank needs to be built, and the length and width of the fermentation tank need to be determined based on the amount of fermented manure.

Tank type tipping machine is suitable for materials: Tank type tipping machine, also known as guide rail type tipping machine, can not only flip fermented poultry and livestock manure, but also flip fermented residue cake, straw sawdust, sludge and garbage.

The flipping span of the slot type stacker can reach 30 meters, and the flipping depth can reach 1.8 meters. Customers can customize half slot or double slot flipping according to their own needs. The slot type tipping machine is used for aerobic fermentation, with automatic flipping and throwing, sturdy and durable teeth, and can crush and mix the raw materials to be fermented. The fermentation cycle is short, time-saving and labor-saving.

Building organic fertilizer processing plants to increase revenue from fertilizer production

fertilizer granulator Mar 19, 2024

Organic fertilizer is a kind of fertilizer containing organic matter, which can not only provide various organic and inorganic nutrients for crops, but also fertilize soil. Rich in a large number of beneficial substances, including: a variety of organic acids, peptides and rich nutrient elements including nitrogen, phosphorus, potassium, is the production of green food fertilizer.

Due to the size of small farms, it is also recommended that small farms produce organic manure containing 30-40% water. The difference from the family farm is the method of composting. It is recommended to use active (forced) ventilation for small pig farms to compost. The main feature of this composting method is that the perforated ventilation pipe is placed under the pile, and then the air is actively transferred into the pile by the ventilator. This method also doesn’t require flipping, but the oxygen concentration in the pile is better than static composting, so composting is relatively faster.

Configuration of small pig manure organic fertilizer equipment: The configuration of small pig manure organic fertilizer equipment only requires shredders, mixers, granulators, screening machines and packaging machines to complete the production. Small organic fertilizer equipment configuration belongs to low and medium configuration, whether it is capital investment or personnel configuration, in general, small organic fertilizer equipment is acceptable to ordinary processors, and the quality of organic fertilizer equipment configuration directly affects the level of efficiency. Therefore, we choose small organic fertilizer equipment, not blind choice, must choose a good small organic fertilizer production line configuration.

How can farm manure be fermented into organic fertilizer?

fertilizer granulator Mar 19, 2024

With the intensive and large-scale development of animal husbandry, China produces 1.9 billion tons of poultry and livestock manure waste resources annually, with an actual utilization rate of less than 10%. A large amount of poultry and livestock manure is directly discharged into the agricultural ecosystem, causing extreme deterioration of the ecological environment.

In fact, poultry and livestock manure contains rich organic matter and nutrients, which are indispensable nutritional resources for crop production. After simple processing, it can become an organic fertilizer that can replace some fertilizers. Let’s take a look at how farm manure is fermented to produce organic fertilizer.

The manure from the breeding farm is fermented into organic fertilizer, and the raw materials are placed in the fermentation tank. The organic fertilizer is stirred with an organic fertilizer flipping machine to ensure that it is flipped once a day without covering with aerobic fermentation to prevent rainwater washing. After fermentation, crush with a vertical crusher. Then add nitrogen, phosphorus, and potassium, stir and mix, and then sieve with a screening machine to ensure the production of powdered organic fertilizer.

According to one’s own needs, it can also be further processed into granular organic fertilizer. After the fermentation mixed semi-finished product is crushed, it enters the granulation system through a conveyor, granulates through an organic fertilizer granulator, dries and cools the film packaging, and completes the entire set of granular organic fertilizer production line equipment.

Using organic fertilizer production lines to ferment farm manure into organic fertilizer can turn waste into treasure, create economic value, reduce environmental pollution, improve crop quality, and increase agricultural product yield.

How can farm manure be fermented into organic fertilizer?

fertilizer granulator Mar 19, 2024

With the intensive and large-scale development of animal husbandry, China produces 1.9 billion tons of poultry and livestock manure waste resources annually, with an actual utilization rate of less than 10%. A large amount of poultry and livestock manure is directly discharged into the agricultural ecosystem, causing extreme deterioration of the ecological environment.

In fact, poultry and livestock manure contains rich organic matter and nutrients, which are indispensable nutritional resources for crop production. After simple processing, it can become an organic fertilizer that can replace some fertilizers. Let’s take a look at how farm manure is fermented to produce organic fertilizer.

The manure from the breeding farm is fermented into organic fertilizer, and the raw materials are placed in the fermentation tank. The organic fertilizer is stirred with an organic fertilizer flipping machine to ensure that it is flipped once a day without covering with aerobic fermentation to prevent rainwater washing. After fermentation, crush with a vertical crusher. Then add nitrogen, phosphorus, and potassium, stir and mix, and then sieve with a screening machine to ensure the production of powdered organic fertilizer.

According to one’s own needs, it can also be further processed into granular organic fertilizer. After the fermentation mixed semi-finished product is crushed, it enters the granulation system through a conveyor, granulates through an organic fertilizer granulator, dries and cools the film packaging, and completes the entire set of granular organic fertilizer production line equipment.

Using organic fertilizer production lines to ferment farm manure into organic fertilizer can turn waste into treasure, create economic value, reduce environmental pollution, improve crop quality, and increase agricultural product yield.