The structural characteristics of organic fertilizer tank type flipping machine

fertilizer granulator Mar 19, 2024

At present, the most widely used equipment for the production and fermentation of organic fertilizers is the organic fertilizer tank type flipper. Compared with organic fertilizer fermentation tanks, it has lower cost, larger output, and is more suitable for medium-sized organic fertilizer producers.

The span of the slot type flipping machine is mostly 3-6 meters, and the length of the fermentation tank can be determined based on the site conditions and production. Moreover, a flipping machine combined with a mobile crane can achieve multiple slot flipping for one machine, effectively reducing investment costs.

The production cycle of fermenting organic fertilizer using a slot type turntable machine combined with a fermentation tank is about 15-20 days. During this period, the material is fed from the inlet and discharged from the other end every day, achieving continuous fermentation production.

The long-distance flipping process of the slot flipping machine can fully utilize the limited ground area to achieve large-scale and harmless treatment of organic fertilizer waste.

The organic fertilizer tank type tipping machine is widely used in the fermentation, decomposition, and water removal of organic waste in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural farms, and mushroom cultivation plants.

Suitable for aerobic fermentation and can be used together with solar fermentation chambers, fermentation tanks, and mobile machines. When used together with mobile machines, it can achieve the multi slot function of one machine. The supporting fermentation tank can continuously or in batches feed, with high efficiency, stable operation, durability, and even throwing.

The control cabinet is centrally controlled and can achieve manual or automatic control functions. The shovel is sturdy and durable, with certain material crushing and mixing functions. The limit travel switch plays a safety and limiting role.

The organic fertilizer tank tipping machine is one of the main supporting equipment for fertilizer machinery units, suitable for tank fermentation. It is the core equipment for harmless treatment of animal husbandry, urban garbage, and urban sewage sludge industries. The machine is designed with a reasonable structure, high efficiency, low energy consumption, high degree of automation, convenient use, and low cost, and is widely used.

Equipment and process required for opening a small-scale organic fertilizer production line factory

fertilizer granulator Mar 19, 2024

1. The semi wet material crusher utilizes high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crusher is commonly used in the production and processing of organic fertilizers, crushing raw materials such as chicken manure and humic acid sodium.

2. The slot type flipping machine is a widely used fermentation flipping equipment, which includes a walking fermentation tank body, a walking track, an electrical device for flipping and flipping, and a transfer tank device (also known as a transfer vehicle, mainly used for multi tank use). The flipping and stacking work is divided into two types: drum drive, adjustable and non adjustable.

3. Working principle of a horizontal mixer: The horizontal cylinder is equipped with dual axis rotating blades that rotate in the opposite direction. The blades form a certain angle and circulate the material radially along the axial direction to stir and mix it quickly and evenly. The performance characteristics of a horizontal mixer are that the rotation speed of the shaft driven by the reducer and the structure of the blades will weaken the gravity of the material. With the lack of gravity, the significant differences in particle size and specific gravity of each material are ignored during the mixing process.

4. Organic fertilizer granulator equipment is chosen by a large number of users as a granulation product due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life. Our unit has developed and produced four types of internal rotation toothed granulators, including 600 diameter, 800 diameter, 1000 diameter, and 1200 diameter. Other specifications of stirring toothed granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy, durable, and not easily deformed. Combined with a stable base design, it operates more smoothly.

5. Other equipment. As mentioned earlier, a complete set of production line equipment also requires conveyors, drying equipment, dust removal equipment, etc., due to the investment of small organic fertilizer production line factories.

Why does agriculture use fertilizers processed on organic fertilizer production lines?

fertilizer granulator Mar 19, 2024

As a soil amendment: If your ground is too compacted or acidic, mix fertilizer pellets with some water. Then put them in the soil. They will gradually change the bad situation. Land cleaning: Manure removes heavy metals and toxins from the soil. So you can use particles to reclaim land in contaminated areas.

As a compost accelerator: Use some granular manure to speed up the fermentation process of the compost pile. For potting soil: Mixed with other ingredients, manure can be a nutritious substrate for potted plants.

Our company organic fertilizer equipment manufacturers specializing in the production of organic fertilizer equipment, organic fertilizer dryer, organic fertilizer granulator, organic fertilizer turning machine, organic fertilizer crusher and other organic fertilizer production equipment. We have a professional technical team and after-sales team, to provide customers with adequate pre-sales and after-sales protection. We produce organic fertilizer equipment simple structure, easy to use, if you have any interest in our products or need, please feel free to send us an inquiry!

In the production process of organic fertilizer, raw material costs, transportation costs, labor costs, packaging costs, etc. need to be considered. If we cooperate with the farm, the farm will invest in the construction of greenhouses and fermentation tanks on the original site where the farm’s excrement is stacked, and the organic fertilizer manufacturer will invest in the organic fertilizer equipment to treat the excrement, which not only solves the problem that the farm owner’s excrement can not be treated, but also saves a part of the costs of the organic fertilizer production investor. The cooperation between the two parties through investment or compensation trade will reduce the investment or production costs.

The characteristics of the fermentation chain plate turner for treating cow manure in composting

fertilizer granulator Mar 19, 2024

At present, most of the sheds in large-scale cattle farms have cement hardened floors. In order to separate dry manure from urine and sewage, mechanical manure cleaning equipment needs to be installed in the sheds for harmless treatment, improve resource utilization, and reduce labor costs.

The chain plate flipper is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, and garbage. The machine operates along the track of the fermentation tank, and its rate flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality. The specifications of this machine series can meet various fermentation tank widths.

The chain plate fermentation flipping machine is suitable for the multi tank aerobic fermentation process of composting production. It uses a high-speed rotating chain plate to throw, aerate, and stir the compost materials in the fermentation tank, with high efficiency and thorough flipping. It can effectively shorten the fermentation cycle and improve the quality of compost.

Performance characteristics

1. The support plate structure adopts chain transmission and rolling support, which has low flipping resistance, saves electricity and energy, and is suitable for deep groove operations.

2. The flipping and throwing support plate is equipped with a flexible tensioning and elastic shock absorption system to protect the transmission system and working components during operation.

3. The flipping and throwing support plate is equipped with detachable and replaceable wear-resistant curved teeth, which have strong crushing ability and good oxygen filling effect on the material pile.

4. When flipping, the material stays on the pallet for a long time, is scattered at a high position, comes into full contact with the air, and is prone to moisture reduction.

5. Through horizontal and vertical displacement, flipping and throwing operations can be achieved at any position within the groove, with flexibility and maneuverability.

6. The machine can be remotely controlled for operations such as forward, lateral, flipping, and rapid backward movement, improving the operating environment.

7. Optional slot type raw material feeder, automatic discharge device, solar fermentation chamber, and ventilation and aeration system.

8. Equipping a transfer machine to change slots can achieve multi slot operation of a flipping machine, saving money.

The power system of the chain plate flipping machine adopts hydraulic drive and adjustment, making the flipping function well adapt to changes in working load; The drum crane arm is designed with a hydraulic cylinder control mechanism, which can determine whether to excavate section by section or once based on the resistance of the compost during flipping, making the equipment more adaptable and flexible.

What is the prospect of investing in organic fertilizer production lines in pig and chicken farms?

fertilizer granulator Mar 19, 2024

What is the prospect of investing in organic fertilizer production lines? The main function of an organic fertilizer production line is to process various organic waste from kitchens, farmyard manure, and straw into organic fertilizer through the production line, which can reduce environmental pollution and turn waste into treasure, bringing in additional income. Since advocating sustainable development strategy in our country, the development of organic fertilizer production lines has been rapid.

Composition of organic fertilizer production line: The organic fertilizer production line mainly consists of a pre-treatment section and a granulation production section. Among them, the pre-treatment part, also known as powdered organic fertilizer processing equipment, includes fermentation polishing machines, organic fertilizer crushers, drum screening machines, and other equipment. The granulation production section includes a mixer, organic fertilizer granulation machine, dryer, cooling machine, drum screening machine, coating machine, and automatic weighing and packaging machine.

Chickens and pigs have poor digestive ability and can only consume 25% of their nutrients. 75% of other nutrients in feed are excreted with feces, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Fresh chicken and pig manure are raw materials for organic fertilizer production lines.

After being processed by organic fertilizer production lines, the raw materials not only provide comprehensive nutrition for crops, but also have a long action cycle of organic fertilizer, which can increase and update soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity, and are the main nutrients for green food production.

With the steady development of the economy, the damage and impact of various negative factors on the environment are becoming increasingly apparent. Negative factors related to economic development, such as air pollution, soil hardening, soil alkalization, and livestock manure pollution, directly affect the development of agricultural production and the improvement of people’s quality of life.

From the perspective of long-term economic development strategy, formulate policies for energy conservation and environmental protection economic development, encourage and support the development of organic fertilizer production line industry, and steadily enter a new mode of energy conservation and environmental protection development and a new healthy path for the national economy.

The role of fertilizer packaging scale in organic fertilizer production line

fertilizer granulator Mar 19, 2024

The development of organic fertilizer production line science and technology has brought great benefits and promotion space to all walks of life. In the packaging industry, the use of packaging scale is the same to let us understand the energy of science and technology. Packing scale this kind of weighing equipment, I believe that many friends will not sound too strange. Because in the production of the essence of our use of it is still quite large.

Since we have used this kind of packaging scale equipment, it is necessary to understand the advantages of its associated technology. Only in this way can we know what purpose packaging scale has and what essential benefits it can bring us.

The efficient selection of organic fertilizer production line is related to the weighing rate of packaging scale developed by science and technology, which is unable to reach the effect of manpower and other related weighing equipment in the early stage. , which undoubtedly has a great use price for related production, and the promotion of efficiency also means the increase of benefits.

The precision of organic fertilizer production line. If only can complete the rapid product weighing packaging, but there is no special precision of the packaging, we must be on this kind of equipment demand will not be so big. It is because of its high efficiency and high quality of the dual technical guarantee, it makes the relevant packaging industry to it, so as to greatly choose.

What is the correct operating procedure for a self-propelled stacker?

fertilizer granulator Mar 19, 2024

The self-propelled overturning machine is used for the fermentation and overturning of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of sludge garbage plants, compound fertilizer plants, organic fertilizer plants, horticultural fields, and mushroom cultivation plants. Suitable for aerobic fermentation, with high efficiency, smooth operation, durability, and even flipping.

What is the correct operating procedure for a self-propelled stacker?

1. Grasp device functions. Understand the operating methods, protection methods, production capacity, and application scope of the self-propelled tipping machine, understand the effectiveness of all equipment controllers and alarm devices, and be sure to carefully read the “warning” instructions. Pay attention to the safety accidents that may occur if the organic fertilizer equipment continues to operate under low pressure, high temperature, and other conditions.

2. Pay attention to production details. No one is allowed to pass through the front and back of the self-propelled stacker during production; Before driving, the alarm should be sounded and personnel should stay away from the machine to prevent accidents. During production, maintenance or adding lubricating oil is not allowed. When flipping the pile, it is necessary to walk at the prescribed speed and not exceed the speed limit. Non operators of this machine are not allowed to operate the machine without authorization.

3. Understand the operating procedures. The safe production of a self-propelled stacker depends on the careful operation of the operator and the grasp of the technical functions of the equipment. Therefore, it is the responsibility of each operator to understand and grasp the operational requirements of the stacker, the accident hazards and preventive measures at the work site, and to discuss such issues with management personnel.

4. Inspection before starting. Before starting the self-propelled stacker, it is necessary to acknowledge the safety and undamaged operation of the protective device, check whether the oil circuit system is normal and whether there is any oil leakage, check whether all components inside the stacker are securely fastened, and ensure that there are no hidden dangers before starting the equipment.

5. Precautions during maintenance. Cut off electrical circuits: Before conducting any maintenance work on the stacker and any components, it is necessary to cut off the power supply of all electrical controllers. Then check the hydraulic station to ensure that the hydraulic system has been depressurized. Hang warning signs: When repairing the stacker, be sure to inform the operators and nearby workers, and hang warning signs with the words “repair in progress” to prevent others from starting the machine during the repair process, otherwise it will cause incalculable safety accidents.

Process and equipment configuration of fertilizer production line using waste residue

fertilizer granulator Mar 19, 2024

It mainly consists of several steps in the organic fertilizer production process, including grinding, composting and granulation. The first step in crushing is to crush the raw material. Oil palm empty fruit string should be cut into silk. The optimum length was 3cm, which increased the silk surface area, improved the fermentation speed and shortened the fermentation time. The shell can be cut into particles 3-10mm in size. Oil palm leaves should be chopped as much as possible. In this process, semi-wet material crusher is suitable for the crushing of these materials. It can meet the need for efficient and short blending of palm oil waste.

Compost

It is the whole organic fertilizer production key link. During the fermentation process, a compost machine can be used to ferment the material completely. It is best to control the temperature between 60-75℃ during the composting process. The pH value should be between 5.5 and 8.5. When the final fermentation of the material is completed, the moisture content is completely controlled at 35%.

Fermentation

The fermentation time was affected by fermentation temperature, fermentation rate and water content. Fermentation temperature should be suitable for composting. Too much or too little heat is bad for composting. In the fermentation process, the moisture content of the material should be fully controlled so that the material can achieve rapid fermentation. Palm oil waste should also be turned a reasonable number of times. Turning too many times not only increases labor costs, but also accelerates the evaporation of water from the material to some extent, thus affecting the compost.

Granulation

After composting, granulation can be carried out according to different needs. According to the test data of the complete fermentation raw material, a small amount of inorganic substances, including N, P, K, Ca, Mg, are added to make it meet the standard of organic fertilizer raw material or meet the use demand of oil palm varieties organic fertilizer plantation. It is then produced into pellets by a fertilizer granulator. They are cylindrical particles with a diameter of 0.8-10cm. Extrusion granulator can improve the effect of granulation, so that the granularity of granulation to achieve the best. After composting and granulation are complete, they can be dried, cooled and screened. Materials should be dried and cooled after granulation. It should be kept dry, which makes organic fertilizer easy to preserve. Finally, the organic fertilizer is packaged.

What equipment is required for processing cow manure into organic fertilizer?

fertilizer granulator Mar 19, 2024

Cow manure is processed and made into cow manure organic fertilizer. By applying cow manure organic fertilizer, crop yield is increased, the land becomes fertile, and cow manure organic fertilizer can also be sold to increase economic income. This way of reusing waste resources is a win-win situation.

What machines are needed to process cow manure into organic fertilizer? Process flow of a complete set of powdered/granular organic fertilizer production line

Cow manure can also be made into organic fertilizer using traditional fermentation methods, but the work efficiency is too slow and there is a risk of incomplete decomposition of cow manure. Cow manure that has not been completely decomposed is considered garbage and cannot be used as fertilizer. So, fermentation is an important step in the processing of cow manure into organic fertilizer.

After the successful fermentation of cow manure, the production of cow manure organic fertilizer is successful. The fermented cow manure organic fertilizer is not a delicate powder, but a pile of fertilizer with some large pieces of fertilizer inside, which does not meet the sales conditions in the fertilizer market. Most of the fertilizers on the market are powdered or granular organic fertilizers.

After the successful production of cow manure organic fertilizer, it can be processed into granular or powdered fertilizer according to the requirements for the form of organic fertilizer.

The equipment included in the powdery organic fertilizer production line includes: fermentation and flipping equipment, mixer, new vertical crusher, belt conveyor, screening machine, and rotary granulator. The equipment included in the powdery organic fertilizer production line is relatively simple: fermentation equipment, crushing equipment, and weighing and packaging machine.

The entire organic fertilizer production line is connected by a belt conveyor, bucket elevator, or screw conveyor to achieve automated organic fertilizer production. The entire equipment only requires two or three workers to operate.

What are the precautions for using and operating an organic fertilizer granulator

fertilizer granulator Mar 19, 2024

The price of organic fertilizer granulator equipment is closely related to the type and model, and the choice of model also depends on the production demand. Therefore, the key factor in selecting fertilizer granulator equipment. Of course, with different selection options, the corresponding supporting equipment configurations and prices also vary.

What are the precautions for using and operating an organic fertilizer granulator?

At least two warehouses should be equipped for granulation and powder blending, so that the granulator does not need to be stopped when changing formulas.

Efficient iron removal devices must be installed before 2 materials enter the granulator to protect the granulator.

It is best to place the organic fertilizer granulator directly on the cooling machine and the crusher under the cooling machine.

To prevent particles from falling into the bottom of the warehouse and damaging the vertical spiral chute inside the warehouse.

5. Finished product packaging should be placed behind the finished product warehouse.

1. Raw material receiving process: Different raw material receiving processes are adopted based on the type, packaging form, and transportation method of the received raw materials. Regardless of the receiving process, raw materials need to undergo quality and weight inspections.

2. The raw materials received by bulk trucks and tank trucks are automatically unloaded into the receiving pit after being weighed by a ground scale. After the raw materials are unloaded into the material receiving pit, they are sent to the vertical silo for storage or directly into the crushing or batching silo through a horizontal conveyor, bucket elevator, initial cleaning magnetic separator, and automatic scale.