The development direction of organic fertilizer production lines in the livestock industry

fertilizer granulator Mar 19, 2024

The core requirements of the organic fertilizer market have changed from the development of processing equipment to technical services. As a manufacturer of organic fertilizer equipment, we should actively face the market challenges, pay attention to high-tech investment, adjust products according to the needs of the market. We will put the interests of users in the first place, become a good assistant for users to get rich, and think more for users.

Npk fertilizer production process mainly includes feeder, disc mixer, chain crusher, drum granulator, drum dryer, drum cooler, drum screen machine, finished product warehouse, automatic packaging machine, belt conveyor, dust settling chamber, heat exchanger.

After the pretreatment of livestock manure into the organic manure stirring fermentation device fermentation, add a certain proportion of nitrogen, phosphorus, potassium and other elements, so that the trace elements to meet the production standards of organic fertilizer, after mixing, crushing, forming, granulation, drying, packaging and other processing technology, livestock manure processing into high efficiency, convenient transportation, safe and affordable organic fertilizer.

General organic fertilizer production line process of commodity organic fertilizer: the general production process of commodity organic fertilizer includes: organic material inoculation and fermentation (pre-fermentation), main fermentation, grinding, compounding and mixing, drying, granulation, cooling, screening, measurement and packaging and other processes. The main equipment of the processing technology of organic fertilizer equipment includes fermentation tank, mixer, overturning equipment, belt conveying equipment, cylinder screen, crusher, granulator, etc. If you are interested in these welcome to consult, we will give you the most satisfactory reply.

Which fermentation equipment is suitable for processing organic fertilizer from livestock manure

fertilizer granulator Mar 19, 2024

Chicken manure, pig manure, cow manure, sheep manure, etc. are rich in nutrients such as nitrogen, phosphorus, and potassium, as well as organic matter. Livestock manure is an organic fertilizer raw material that improves soil and enhances soil fertility. But if livestock manure is directly used, it will cause adverse consequences such as damage to roots, bacteria, and grass damage. So, what kind of organic fertilizer fermentation equipment is suitable for processing straw and livestock manure into organic fertilizer?

Organic fertilizer is a beneficial fertilizer for crops and soil formed by the fermentation and maturation of organic rich materials such as poultry manure and straw garbage. Fermentation is a very important stage, which determines the quality of organic fertilizer. The common fermentation methods include tank fermentation, chopping fermentation, and fermentation tank. What is the difference between them?

Tank type fermentation overturning equipment

A fermentation tank and a factory building need to be constructed, and the size of the fermentation tank depends on the layout of the factory building. Fermentation equipment includes tank type flipping machines, chain plate flipping machines, wheel plate flipping machines, etc. Tank fermentation is generally carried out in factory buildings, which are less affected by weather and have less environmental pollution, and can achieve large-scale production. When flipping materials, there is no need for manual labor and automation.

Suitable scenarios: high production capacity requirements, rainy factory locations, and strict environmental protection.

Stacked fermentation equipment

No need to build a fermentation tank, as long as the ground is flat, it can save infrastructure costs. Spread the materials in a stacked manner and use a tracked composting machine for periodic flipping. It can be fermented outdoors, but it is greatly affected by weather and environmental pollution. The stack fermentation occupies a large area. When flipping materials, a worker needs to drive the flipping machine.

Suitable scenarios: regions with low rainfall such as Xinjiang, warm climate, far away from residential areas, large fermentation sites, and less strict environmental protection.

Aerobic fermentation tank

The fermentation tank occupies a small area and has a short fermentation cycle. Generally, fermentation can be completed in 7 days, and environmental pollution is also very small. Equipment automation, no need for manual operation. The disadvantage is that fermentation tank equipment is more expensive compared to tank fermentation and stack fermentation equipment.

Suitable scenario: The fermentation site is small (for example, in order to protect the environment, breeding farms need to ferment poultry and livestock manure, but if the site is small, fermentation tanks can be used), and the environmental protection is strict.

The three fermentation methods each have their own advantages and disadvantages, and the specific method to be used depends on the actual situation of the fermentation site.

Organic fertilizer production line promotes the protection of ecological environment

fertilizer granulator Mar 14, 2024

We can analyze according to the following:

1) Can achieve harmless management standards. The raw materials of organic fertilizer are livestock manure and crushed crop straw, which are fermented at 60-70℃ continuously for 10-15 days, so as to kill harmful substances. However, we can still use the organic fertilizer equipment produced by our company to further process the materials after fermentation and decay, so as to produce organic fertilizer rich in nutrients and realize the core value of comprehensive utilization of waste.

2) Scientific production technology. The production technology of biological bacteria fermentation requires that the production plant and process should be designed in accordance with environmental protection standards. The fermentation of livestock and poultry manure by this strain can quickly eliminate the odor. After fermentation by organic fertilizer equipment, after transportation, secondary treatment, packaging, field use without odor.

3) Make it easier for plants to absorb and consolidate the quick effect of organic fertilizer. Biological bacteria fermentation production technology, livestock and poultry manure treatment is carried out under the decomposition of biological bacteria, the temperature gradually rises, and maintain between 60-70℃, will not cause loss of nutrients in feces. Livestock manure, but encourage excretion of feces, macromolecular nutrients into small molecular nutrients, derived more conducive to the growth of crops. Such organic fertilizers are more easily absorbed by plants, enhancing the quick effect of organic fertilizers.It helps reduce irreversible energy. The production technology of biological bacteria fermentation mainly relies on solar energy, biological energy and a small amount of electric energy.

Organic fertilizer production line equipment not only brings considerable economic benefits to users, but also effectively protects our ecological environment, which is recognized by all walks of life.

How to choose an organic fertilizer granulator to produce high-quality fertilizers

fertilizer granulator Mar 14, 2024

Chicken manure organic fertilizer equipment to give full play to the role of fertilizer, not only to meet the seasonal crop yield requirements for nutrients, but also to keep soil fertility not to reduce, maintain agricultural sustainable development. The working principle of pelletizing machine in chicken manure production line: the motor drives the belt and pulley, which is transferred to the drive shaft through the reducer, through the open gear synchronous with the driven shaft, the double shaft in the raw material input through the hopper, after extrusion molding, demoulding granulation, transmitted through the chain to crushing and screening, separated finished particles, powder returned to the mixing machine, again granulating. With the continuous rotation of the motor, the continuous input of materials, to achieve mass production.

Commonly used organic fertilizer pelletizing machine equipment: disc pelletizing machine, drum pelletizing machine, roll extrusion pelletizing machine, flat mold pelletizing machine. If the particle shape requirements are different, then the processing process of the organic fertilizer production line is different, and the price of the organic fertilizer production line is also different.

Many consumers are easily misled by various manufacturers, thinking that the equipment accessories are all the same. In fact, it is not, because of the simple manufacturing process and low production cost of fake and inferior products, they tend to attract consumers at a lower price, while the quality is greatly reduced. Therefore, consumers should have an understanding of the market price of some machine parts. If the price differs too much from your impression, they should be more vigilant. Selling parts to you at a low price must be because it’s mostly substandard parts.

How much does it cost to invest in equipment for an organic fertilizer plant?

fertilizer granulator Mar 14, 2024

The production of organic fertilizers requires the collection and processing of raw materials for organic fertilizers, such as pig manure, chicken manure, and cow manure, which are then processed through processes such as dehydration, fermentation, stirring, crushing, screening, drying, granulation, cooling, weighing, and packaging to produce organic fertilizers. An organic fertilizer factory produces organic fertilizers, and a set of organic fertilizer production line equipment is indispensable.

An organic fertilizer production line can cost tens of thousands, hundreds of thousands, or even hundreds of thousands. It mainly depends on the annual yield and production process of organic fertilizer. With the increasing development of technology, people have higher requirements for the automation and standardization of machinery. The automation level of organic fertilizer production line equipment is also higher, and the price is relatively expensive.

How much does it cost to invest in equipment for an organic fertilizer plant?

The production line of pig manure organic fertilizer is determined based on different annual yields and levels of automation. The construction scale is generally 2000-10000 tons per year, and local resources, market capacity, and market coverage should be fully considered. Usually, a day is calculated as 10 hours. The investment scale and product plan of a small organic fertilizer new factory must be formulated under the following conditions: characteristics of raw material resources, local soil conditions, local plant structure and main crop varieties, site conditions, production automation, etc.

The performance and scale of different types of organic fertilizer production lines with an annual output of 30000 tons vary, and their prices also vary. Compared to the 30 ton annual output of 30000 tons of organic fertilizer production line and the 5 ton annual output of 30000 tons of organic fertilizer production line, the former is slightly more expensive than the latter. Currently, the price of 30000 ton annual output of organic fertilizer production line in the market ranges from tens of thousands to hundreds of thousands of yuan, and those with high configuration and large scale even reach millions of yuan, The small-scale organic fertilizer production line with an annual output of 30000 tons is small in scale and relatively inexpensive. Some models can be purchased for 10000 yuan. The specific selection should start from the production volume, and choose the appropriate organic fertilizer production line based on the predicted annual production volume. Based on the predicted organic fertilizer production raw materials, determine the specific model.

The effect of fertilizer processed by Npk fertilizer production line on plants

fertilizer granulator Mar 14, 2024

Plants need to be fertilized because most soils do not provide the essential nutrients needed for optimal growth. Even if you’re lucky enough to start with good soil, as plants grow, they absorb nutrients and make the soil less fertile. By fertilizing, you can replace lost nutrients and ensure that this year’s plants have the food they need to grow.

The main nutrients required by plants include carbon, hydrogen, oxygen, nitrogen, phosphorus, potassium and so on. Carbon from CO2 in the air, hydrogen from water, oxygen from water, and nitrogen from air help plants make the proteins they need to make new tissues. Phosphorus stimulates root growth, helps plants germinate and flower, improves vitality and increases seed size. Potassium enhances the overall vitality of the plant. It helps plants make carbohydrates and provides disease resistance.

NPK fertilizer production line is composed of the crusher, fertilizer mixing machine, granulator, screening machine, fertilizer coating machine, fertilizer automatic packaging machine. Compared to NPK fertilizer granulation line, NPK fertilizer

The mixing line is fairly simple. Generally speaking, nitrogen, phosphorus and potassium fertilizer mixing production line includes automatic batching machine, BB fertilizer mixer, storage hopper and fertilizer packaging machine. Our company provides npk fertilizer production line and various equipment, which can quickly improve efficiency, increase the output of npk fertilizer, and save labor cost.

Nitrogen, phosphorus and potassium fertilizers produced using npk production lines can rapidly promote plant growth, and they can also leach into streams and ponds due to the high water solubility of synthetic fertilizers. Synthetic fertilizers have an advantage in early spring. Because they are water-soluble, plants can use them even when the soil is still cold and soil microbes are not active.

The important role of organic fertilizer dryer in the granulation process of fertilizer production line

fertilizer granulator Mar 14, 2024

 Drying characteristics will change with the state of the material, in order to enable the material to successfully complete the supply, transportation, discharge, organic fertilizer fermenter in the production process of heating, organic fertilizer fermenter even can barely operate, but also must be considered from the engineering aspects such as automation, even if the organic fertilizer fermenter can operate normally, it should also take into account its safety. In order to achieve high efficiency drying, the operation of other units and auxiliary equipment technology should also be considered. In other words, the drying operation is an embodiment of comprehensive technology.

Dryer in Npk fertilizer production line, the whole machine is cylindrical, and special scraping device is used inside to avoid the phenomenon of material sticking on the equipment. It is mainly composed of roller grinding dryer, combustion furnace, feed screw, discharge screw, conveying pipe, dust collector, induced draft fan and control cabinet. It is widely used in organic fertilizer, building materials, metallurgy, mineral processing and other industries. It has advanced production technology and adopts high temperature and rapid drying process, with large heat transfer coefficient, high thermal efficiency and high strength.

Npk fertilizer dryer in the manufacturing process, the overall stability is very strong, and has a very strong anti-overload ability, so in the application process, naturally can get a more stable operation effect, can also play a very strong reliability, can make the operation function of the equipment is very strong, can also have a stronger horizontal thrust.

Fertilizer dryer has many application functions, such as very little fuel consumption, so the economy of use can be better displayed, and the drying cost is relatively low, can make the use of more cost-effective, can meet the needs of small and medium-sized enterprises.

Application of Roller Squeezing Granulator in Compound Fertilizer Production Line

fertilizer granulator Mar 14, 2024

The raw materials for compound fertilizer include urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate, monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate, and other raw materials. These raw materials have the advantages of reasonable granulation, high nutrient content, few by-products, and good physical properties. They play a very important role in balancing fertilization, improving fertilizer utilization efficiency, and promoting high and stable crop yields. What equipment is needed for the production of compound fertilizer besides the roller extrusion granulator?

What other supporting equipment are needed for compound fertilizer granulation besides the roller extrusion granulation machine? The roller squeezing granulator is the main equipment for granulating powder material composite fertilizers. In addition to the roller squeezing granulator, it also requires a fully automatic batching machine, a mixer, a vertical crusher, a drum screening machine, a dryer, a cooling machine, a secondary drum screening machine, and an automatic packaging scale. The equipment is connected by a belt conveyor.

The twin roll squeezing granulator utilizes paired rolling rolls with adjustable gaps between them, which rotate in opposite directions at the same speed. The surface of the rolling mill is regularly arranged with many arc grooves of the same shape and size. According to the different compression ratios of the material object, it is selected to use the groove of one rolling mill to align exactly with the groove of the other rolling mill. The two rolling rolls are in a horizontal parallel state, and the powder like material is continuously and uniformly fed between the two rolling rolls by its own weight and forced feeding from above. When the material enters the biting area, it is gradually bitten by the rolling rolls. With the continuous rotation of the rolling rolls, the space occupied by the material gradually decreases and is gradually compressed, reaching the maximum value of the forming pressure. Then, the pressure gradually decreases, resulting in clumps, Due to the elastic recovery and the weight of the rolled sheet, the arc groove of the rolling roller falls off. Next, it enters the cutting device and is screened into granular products.

The layout of the complete set of compound fertilizer production equipment is compact, scientifically reasonable, and technologically advanced. No discharge of three wastes, stable operation, reliable operation, and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc. The product has a high granulation rate and a small footprint. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.).

Equipment configuration and process of chicken manure organic fertilizer production line

fertilizer granulator Mar 14, 2024

The chicken manure organic fertilizer production line uses fresh chicken manure as raw material, undergoes a series of processing treatments, and produces high-quality chicken manure organic fertilizer. There are two steps required for processing commodity organic fertilizers: the pre fermentation and treatment part and the deep processing granulation part. The complete production line equipment includes fermentation stacker, forklift silo, crusher, mixer, granulation machine, dryer, cooling machine, screening machine, coating machine, packaging machine, belt conveyor, and other equipment.

Process flow of organic fertilizer granulation production line configuration:

1. The processing of organic fertilizers mainly involves collecting raw materials, then proportioning them according to the required formula, adjusting the moisture and carbon nitrogen ratio of the raw materials, and starting fermentation.

2. Fine crush the fermented raw materials to achieve the required particle size before granulation.

3. Add the crushed raw materials to the corresponding auxiliary materials and stir evenly.

4. Organic fertilizer granulator is used to granulate the mixed raw materials. The granulator includes disc granulator, new wet granulator, polishing machine, drum granulator and other models. Appropriate granulators are selected according to the characteristics of raw materials.

5. The prepared particles are transported to an organic fertilizer dryer, and their original moisture content is dried to below 15% to increase their particle strength.

6. The dried particles are transported to the organic fertilizer cooler and quickly cooled and shaped by natural or forced cold air.

7. There may be some oversized or undersized unqualified particles in the produced particles, which will be screened out using a screening machine. The unqualified particles will be returned to the corresponding process to remake the particles, and the qualified particles will enter the next process.

8. Use a coating machine to evenly spray a layer of coating agent on the periphery of the particles, which can effectively supplement the trace elements of the product and improve its brightness and fullness.

9. Qualified products are transported to a fully automatic packaging scale for weighing, packaging, and warehousing, and all processing processes are completed.

How much is the equipment for the chicken manure organic fertilizer production line

The equipment for a simple chicken manure organic fertilizer production line is within 100000 yuan, and the customer requirements vary. The organic fertilizer production line we configure for each customer also varies. The low configuration of the chicken manure organic fertilizer production line only requires a crusher, mixer, granulator, screening machine, and packaging machine. This is a basic configuration, and equipment is added according to the actual needs and requirements of customers. Therefore, the equipment prices for the entire chicken manure organic fertilizer production line range from tens of thousands to hundreds of thousands.

The co use of organic fertilizers and fertilizers in organic fertilizer production line processing

fertilizer granulator Mar 14, 2024

The main types of inorganic fertilizers produced by npk fertilizer production line are: mineral phosphate fertilizer, mineral potash fertilizer, compound fertilizer, nitrogen fertilizer.

Trace element fertilizer: copper, iron, boron, zinc, manganese, molybdenum and other trace elements and beneficial element fertilizer.

Biological organic fertilizer production line fertilizer: compost, manure, biogas fertilizer, green fertilizer, crop straw, cake fertilizer, humic acid fertilizer, amino acid fertilizer, commercial organic fertilizer, bone meal, agricultural and livestock processing waste, sugar factory waste, etc

In order to ensure that the base fertilizer can adequately supply the nutrition of the whole growth period of vegetables, the method of organic fertilizer mixed with chemical fertilizer is often adopted in the base fertilizer. Usually the required phosphorus fertilizer, potash fertilizer 20%-50%, nitrogen fertilizer 30%-50% mixed into organic fertilizer. The amount of chemical fertilizer should be adjusted according to the quality and quantity of organic fertilizer used. On the one hand, adding bio-bacterial fertilizer to the bottom fertilizer can improve the soil better and improve the utilization rate of nutrient absorption; On the other hand, biologic fertilizer can play a role in preventing root disease and crop damage by bacteriostasis.

Fertilizers should be used in combination with organic fertilizers and large amount of elemental fertilizers with medium and trace elements. The economical and reasonable application of nitrogen fertilizer depends on the soil fertility level and the target yield. In the application method, deep application should be applied to reduce nitrogen volatilization and leaching loss. Phosphorus and potassium fertilizer should be applied on the basis of soil measurement, and microelements should be applied in a targeted way.

Organic fertilizer arises at the moment, organic fertilizer production process: chicken and pig feces as the main raw materials, add a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, to rice bran, yeast, soybean meal and sugar fermentation for a certain time as biological bacteria, under the action of sulfuric acid, mixed fermentation to produce biological fertilizer, now in the production has been widely used.