What are the required configurations for an annual production line of organic fertilizer in a cattle farm

fertilizer granulator Mar 14, 2024

A large amount of manure and waste from cattle farms are directly discharged into the agricultural ecosystem, causing extreme deterioration of the ecological environment and other problems that urgently need to be solved locally. Manure contains rich organic matter and nutrients, which are essential nutrients for crop production.

What are the required configurations for an annual production line of 30000 tons of organic fertilizer in a cattle farm?

1. Hydraulic tank flipping machine: Its equipment is used for fermenting and flipping materials, with advantages such as high accumulation of fermenting materials, large flipping output, and thorough flipping of materials. It is suitable for large-scale organic fertilizer fermentation, especially for organic fertilizer manufacturers with high land costs.

2-axis horizontal crusher: Its equipment function is to crush fermented materials and achieve uniformity. This device also has the advantages of reasonable structure, easy installation, high efficiency, significant energy saving, durability, and simple maintenance.

3-level mixer: Its equipment is used to crush, match, and mix materials, nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion.

4 disc granulator: The function of this equipment is to granulate and shape materials that are uniformly mixed. Its advantages are that it is suitable for cultivating raw materials, especially organic materials, with stable granulation, high particle forming rate, uniform appearance of finished particles, and not easy to break.

5 drum dryer: Its equipment function is to further remove the moisture contained in the processed material particles to meet the moisture content standard.

6. Rotary cooler: The function of this equipment is to cool dry granular materials. Due to the high particle temperature of dry materials, they are not easy to store and require cooling for processing. The cooled particle materials are easy to store and maintain quality.

7 drum screening machine: The particle material produced from the granulation program may have certain differences in size, requiring a screening machine for secondary crushing.

8 Packaging machine: The function of this equipment is to wrap the surface of material particles in a thin film, which is conducive to strengthening the shape of the particles. The appearance is very good, and the surface is very smooth.

After weighing and packaging, the automatic packaging scale is controlled by a microcomputer and can achieve multi range measurement. It has high weighing accuracy, automatic packaging, sewing packaging, automatic peeling weight, and detection functions. Its advantages are incomparable to manual packaging.

Organic fertilizer products can be made into granules or powders, depending on market demand. In order to balance nutrition, suitable for transportation and storage, more people choose to process it into granules.

Advantages of organic fertilizer production line in producing cow manure organic fertilizer

fertilizer granulator Mar 14, 2024

Organic fertilizer production line fermentation animal manure to make organic fertilizer is aerobic fermentation, does not need to be closed, requires oxygen participation, release energy in fertilizer in advance, avoid burning roots during planting. The special bacteria of cow manure organic fertilizer can decompose various animal manure quickly, release the heat in fertilizer, and prevent the occurrence of root burning. After treatment with organic fertilizer equipment, macromolecular nutrients in manure that are not easy to be absorbed by plants can be decomposed by microorganisms. Decompose into more absorbable small molecular elements, improve fertilizer utilization. At the same time, the composting process can kill bacteria, eggs and parasites in the fertilizer, cutting off the source of pests and diseases. Cow manure organic fertilizer has the following characteristics:

1, improve the soil, fertilize. After organic fertilizer is applied into the soil, organic matter can effectively improve the physical and chemical conditions and biological characteristics of the soil, make the soil mature, enhance the soil fertilizer retention ability and buffering ability, and create good soil conditions for the growth of crops.

2. Improve fertilizer utilization rate. Organic fertilizer contains more nutrients, but the content is relatively low, and the release is slow, while fertilizer has high per unit nutrient content, less components, and the release is fast. The two applications are reasonable and complement each other. The organic acids produced by the decomposition of organic matter can also promote the dissolution of mineral nutrients and fertilizers in the soil. Organic fertilizer and chemical fertilizer promote each other, which is beneficial to crop absorption and improve fertilizer utilization rate.

3. Increase production and improve quality. Organic fertilizer contains rich organic matter and a variety of nutrients to provide nutrients for crops. After the decomposition of organic fertilizer, it provides energy and nutrients for soil microbial activities, promotes microbial activities, accelerates the decomposition of organic matter, and produces active substances that can promote crop growth and improve the quality of agricultural products.

Regardless of the history of fertilizer, biological fertilizers such as cow manure and organic fertilizers continue to advance. Microorganisms have the function of providing plant nutrition (such as nitrogen fixing genes, etc.), but they may not have the ability to decompose pollution (that is, genes that decompose substances).

The advantages of roller extrusion granulator in fertilizer granulation production line

fertilizer granulator Mar 14, 2024

Roller extrusion granulator is an improved product of the new technology of international organic fertilizer granulator. The machine is equipped with a machine touch assembly of the pre-continuous feeder and the forced feeding screw feeding hopper connected to the feeding system, ensuring the continuous feeding, abundance and symmetry, which is a crucial step. The uniform arc groove carved on the pair rolls is beneficial to the material biting into the roll, resulting in the arc groove sealing cavity (belt), but also beneficial to the material compaction, reduce the forming pressure of the mechanism and the load of the main engine, and improve the granulation rate.

The key structure of the roller pelletizer is the roller and the mold. The belt and pulley are driven by the motor and passed to the drive shaft by the reducer. The open gear works synchronously with the passive shaft. The material is added from the hopper, extruded by the pair of rollers, demoulded into balls, driven by a pair of chains, and sent to the crushing screen.

Roller extrusion granulator is the key equipment of fertilizer granulation, with advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, with the corresponding equipment, form a small production line, can form a certain continuous production, mechanized production, no drying, room temperature production, product rolling molding capacity, product quality to meet the technical requirements of fertilizer, npk fertilizer granulator is high, medium and low concentration of special organic fertilizer, compound fertilizer industry energy saving and consumption reduction of new products.

The complete set of equipment is compact, scientific and reasonable, advanced technology, energy saving and consumption reduction, no waste discharge, stable operation, reliable operation, convenient maintenance, wide adaptability of raw materials, suitable for compound fertilizer, medicine, chemical, feed and other raw materials granulation, high product granulation rate.

Why use organic fertilizer composting machines for large-scale composting

fertilizer granulator Mar 14, 2024

Poultry and livestock manure, straw and other materials contain harmful bacteria. After high-temperature fermentation, harmful bacteria can be killed and the occurrence of underlying diseases can be reduced. Grass seeds are often found in the feces of poultry and livestock, especially cattle and sheep. If applied directly, grass seeds can lead to overgrowth of weeds. After high-temperature fermentation, it can kill the rapeseed in the fertilizer. When unfermented materials are applied to the soil, they will automatically begin to ferment, and the high temperature generated by fermentation can cause root burning in crops. Completely decomposed materials will not increase in temperature and can be safely applied to the soil.

Composting is the process of mixing poultry and livestock manure, straw, agricultural and forestry waste, and adding fermentation agents to make the materials undergo fermentation and maturation.

Why use organic fertilizer composting machines for large-scale composting

For safety reasons, currently, aerobic fermentation is mainly used for composting. Aerobic fermentation, as the name suggests, requires oxygen and ventilation during the fermentation process. Moreover, during the fermentation process, the temperature of the pile will increase due to the action of high-temperature bacteria. In order to prevent the beneficial bacteria from evaporating at ultra-high temperatures, it is also necessary to periodically flip the materials.

To produce organic fertilizer on a large scale and continuously, at least 10 tons of new materials are added every day. To evenly flip 10 tons of materials, at least 4 workers need to work continuously for 2 hours. Pure manual flipping greatly increases labor costs.

Fortunately, with the development of the machinery industry, organic fertilizer composting machines have been born. The flipping and throwing of 10 tons of material, allowing the machine to dry, may only take 2 minutes, greatly saving labor costs and time. And if the fermentation site is limited, the height of the compost can be increased to 2 meters, and using an organic fertilizer composting machine can still fully flip the material.

Organic fertilizer granulation machine processing dry and wet two types of granular organic fertilizers

fertilizer granulator Mar 14, 2024

When choosing organic fertilizer equipment, facing the classification of organic fertilizer granulator, we do not know what is appropriate to choose. The following details are introduced for reference. The fundamental difference lies in the selection of appropriate granulation methods according to the requirements of the use of materials. Mainly divided into dry method and wet method two categories:

Dry process

Mainly refers to the relatively low moisture content of the material products. Typically, moisture content below 10% is the zero threshold. (There are also very few materials can reach 16%, such as: some materials themselves only contain crystallizing water) dry granulation is mostly irregular particles (such as: ordinary granular potash fertilizer) or more general, similar shape of small gravel. With the current domestic industrial upgrading and environmental protection requirements more and more strict, many chemical building materials powder need to be made into particles.

Wet process

There are many kinds of wet granulation equipment and methods for materials with moisture content above 20%. Such as: disk granulation, drum granulation, spiral granulation, these methods have been used for many years, with the use of different materials of the environment and processing requirements of continuous improvement and continuous improvement, has made great progress. Such as organic fertilizer granulation popular in recent years, its particle size is mostly between 1mm-6mm, the above method is used.

Organic fertilizer granulator medium – dry granulator has lower energy consumption and more environmental protection than wet granulator. No need to dry, no water and binder, so will not change the performance of the material; This is also the dry method in the organic fertilizer production line. Granulation has several advantages over wet granulation. More suitable for industrial mass production. Another situation is that the particle size of some materials is relatively small, and the products between dozens of mesh and one hundred mesh can also be reduced by air flow, spray, flash drying and other methods.

How to Choose and Maintain Organic Fertilizer Granulators Correctly in Chicken Farms

fertilizer granulator Mar 14, 2024

Organic fertilizer equipment is now a good project for many people, because organic fertilizer equipment conforms to national environmental regulations and is a kind of environmental protection machinery. So, how to buy a suitable granulator according to their own needs?

1. Determine the size of the organic fertilizer equipment: for example, how many tons per year, or how many tons per hour.

2. Determining the shape of the particle means choosing which granulator to use: powder, column, oblate or standard round.

3. Determine the configuration level of organic fertilizer equipment: the configuration level is different, the price of organic fertilizer equipment is different, the number of labor force is different, the stable and high yield of organic fertilizer equipment is different, and the price of organic fertilizer pelletizer is different.

4. Determine the level of environmental protection requirements: places with low environmental protection requirements generally choose to reduce dust and invest little in organic fertilizer equipment; In places with high environmental protection requirements, heavy dust removal and ink dust removal are generally selected to meet the national air emission quality standards.

Pelletizer equipment includes npk fertilizer granulator, drum granulator, flat mold granulator, new organic fertilizer granulator, plate granulator, etc. For example, a roll extrusion granulator is a molding machine that shapes a material into a specific shape. The roller extrusion granulator has a particularly good granulation effect on ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. Granulation rate can reach 85%, without drying, less investment, quick effect.

The organic fertilizer granulator consists of several parts. First, it is a collection of devices. Secondly, it is the most important transmission component, but also has a special technology of support device. Finally, the conveyor belt and training wheels. Maintaining equipment is very important. Dust on the device must be cleaned locally to prevent dust from entering the machine. If the bearing temperature is too high, the parts need to be checked regularly to prevent excessive wear and tear.

The process flow of producing organic fertilizer from pig manure organic fertilizer production line

fertilizer granulator Mar 14, 2024

Pig manure has a high nutrient content and can improve soil fertility after use. The problem of fecal pollution in large-scale pig farms has attracted strong social attention. Under environmental pressure, more and more farms are starting to solve it, attempting to change the current passive situation. Practice has proven that using pig manure to produce organic fertilizer is a relatively effective harmless treatment and resource utilization method for large-scale breeding farms.

The process flow of producing organic fertilizer from pig manure organic fertilizer production line

Crush, mix, and mix various raw materials such as composted pig manure organic fertilizer, nitrogen, phosphorus, potassium inorganic fertilizer, and other additives in proportion.

The organic fertilizer granulator is suitable for direct granulation of pig manure organic fertilizer after fermentation. Before granulation, the raw materials do not need to be dried, and after crushing, the raw materials can be directly mixed to produce spherical pig manure organic fertilizer particles. The moisture content of the raw materials can be between 30% -40%, and the pelletizing rate can be above 96%.

The pig manure organic fertilizer pellets output from the granulation system have certain differences in particle size and need to be screened and graded. The selected rotary screening machine requires low vibration, low noise, convenient screen replacement, and is equipped with a screen cleaning device. It is recommended to equip an automatic feeding system to screen out unqualified large and small particles, transport them out through a belt elevator, re crush them, and send them to a granulator for further granulation, which helps to improve the continuous operation capacity of the production line.

The function of the pig manure organic fertilizer dryer is to further remove moisture from the screened pig manure organic fertilizer particles and meet the standard requirements for organic fertilizer moisture content. Particle drying generally uses a drum dryer to improve particle formation while drying.

The dried pig manure organic fertilizer particles are transported by a belt to a cooling machine. The rotary cooling machine is also a rotating cylinder filled with lifting pallets. Under the action of the pallets, the granulated materials are lifted and heat exchanged with the cold air sucked into the cylinder, cooled to near room temperature, further improving particle strength and reducing moisture.

After the pig manure organic fertilizer granules are cooled, they can be used as bio organic fertilizer, compound microbial fertilizer and special organic fertilizer. They can spray attachments to the coating machine through the self-priming spray equipment to improve the appearance or internal quality of the product.

Pig manure organic fertilizer pellets are quantitatively weighed and packaged using an automatic packaging scale. The automatic packaging scale adopts microcomputer control, which can achieve multi range measurement. It has high weighing accuracy, automatic clamping, sewing, automatic tare weight removal, and detection functions. Its advantages are incomparable to manual packaging.

The use and maintenance methods of the drum granulator for organic fertilizer granulation equipment

fertilizer granulator Mar 9, 2024

The rotary drum granulator drives the belt and pulley by the main motor, which is transmitted to the drive shaft by the reducer. The split gear installed on the drive shaft meshes with the big gear ring fixed on the body. The opposite direction. The material is fed from the feed end, made into granules through the special structure inside the cylinder, and discharged through the discharge port. Due to the continuous input of materials and the continuous rotation of granulator, mass production can be realized. Drum granulator has the characteristics of beautiful appearance, simple operation, low energy consumption, long life, uniform drying, convenient maintenance and so on. This product is suitable for high, medium and low concentration compound fertilizer cold and hot granulation and large-scale production. 

1, organic fertilizer equipment outside without oil holes, gear, worm gear using organic fertilizer equipment special butter lubrication. Three-in-one butter should be added once a quarter in the upper and lower gears. The cover of the moving gear box and the cover of the transmission gear can be opened respectively when refueling. this

2. Always pay attention to the operation of organic fertilizer equipment. There should be no serious abnormal sound, not to mention metal friction sound. If any abnormality is found, stop using the device immediately and check it before removing the fault. The reason is that the machine won’t start. If there is metal friction sound, first check the gap between organic fertilizer equipment. this

3. When inspecting and repairing organic fertilizer equipment, the working gap should be re-measured each time, adjusted for many times, and the standard can be continued to be used. this

4, organic fertilizer equipment if press the program controller can not run, check the power supply voltage, power plug socket, plug socket connection, check the internal fault of the controller.

How much does it cost to build an organic fertilizer production line in a breeding farm

fertilizer granulator Mar 9, 2024

Organic fertilizer processing materials are widely used, including poultry and livestock manure, earthworm manure, fungal spore residue, and distiller’s grains sludge, all of which can be used as processing materials for organic fertilizer at a low purchase price and not much cost. People who are new to the organic fertilizer industry and want to invest in organic fertilizer factories for processing have doubts. Processing and producing organic fertilizer requires essential equipment for the organic fertilizer production line. What equipment should be purchased? How much does the total cost of organic fertilizer production equipment cost?

Annual output of organic fertilizer production equipment:

Equipment configuration, price, and plan for supporting organic fertilizer production in small and medium-sized livestock and poultry manure farms with a daily volume of 5-10 cubic meters: small-scale annual output of 20-10000 tons, medium-sized production of 1-50000 tons, and large-scale production of over 50000 tons. The price of small organic fertilizer production equipment is below 300000 yuan, medium equipment costs 300000 to 500000 yuan, and large equipment costs over 500000 yuan.

Suggestions for facility investment required for different scales of organic fertilizer production

Generally, small and medium-sized farms produce their own supporting facilities, with a daily output of less than 5 cubic meters of animal and poultry manure. The investment in the production scale of organic fertilizer for small-scale organic fertilizer production is recommended as follows:

1. No professional equipment is required, just stack and ferment in the manure shed in a staggered manner every day, and then use or sell it for personal use.

If the daily production of animal manure exceeds 5 cubic meters and the maximum does not exceed 10 cubic meters in a breeding farm, simple facilities can be purchased, mainly small forklifts, mobile composting machines, crushers, and other facilities, with an investment cost of 100000 to 300000 yuan.

3. If the daily production of livestock and poultry manure exceeds 10 cubic meters, it is recommended to provide more equipment, which generally requires an investment of 300000 to 600000 yuan. A complete and complete equipment may require over one million yuan.

4. For medium to large organic fertilizer plants, it is necessary to develop several organic fertilizer production lines based on specific products, and add equipment according to Article 3.

The working principle of fertilizer crusher in organic fertilizer production line

fertilizer granulator Mar 9, 2024

When crushing organic fertilizer raw materials, we often encounter the situation that the moisture content of materials is relatively high. At this time, we need crusher equipment to crush materials, such as organic fertilizer semi wet material crusher, which is designed for the crushing demand of materials with certain humidity. This equipment has the advantages of high efficiency, large output and good crushing effect. The crushed materials can reach a relatively fine particle size.
Urea crusher can be made of high quality stainless steel, mainly used for chemical raw materials, roots, branches, block materials of Chinese medicinal herbs, low oil content of various grains, condiments and other hard and brittle materials ultrafine crushing, material dispersion and particle forming. The grinding chamber inside the fuselage is refined, the surface is smooth and easy to clean, which changes the phenomenon that the inner wall of the ordinary crusher is rough, easy to accumulate powder and not easy to clean, so that the production of food, pills and chemicals can meet the requirements more.

Urea crusher working principle: the crushing chamber of the crushed material, the use of two rollers reverse rotation, the material extrusion, grinding, broken material through the screen into the crushing chamber below the hopper or cloth bag inside. This machine is simple and reliable, no wearing parts, no dust, no auxiliary dust removal equipment. The feed port is equipped with a block tooth roller, even if there is a small amount of caking will not be blocked, can work continuously.

Our company has complete organic fertilizer equipment. We always put the production needs of customers in the first place, provide customers with better production equipment, help customers save production costs, improve the production efficiency of organic fertilizer production line.