Organic fertilizer equipment promotes sustainable development of animal husbandry industry

fertilizer granulator Mar 9, 2024

Scientific and technological progress to promote economic development, of course, can not be separated from a variety of agricultural equipment and organic fertilizer production lines. From food and clothing to well-off life, people have higher and higher requirements for the quality of life. More and more organic products, organic fertilizer nutrient supply and organic fertilizer equipment technology progress. In addition to the rich variety of organic raw materials, circular economy naturally accelerated the rapid development of organic fertilizer equipment industry.
While the fertilizer industry makes full use of natural wastes, it also drives the production and development of organic fertilizer crusher,organic fertilizer granulator and other mechanical equipment. Because the formation of organic fertilizer is not overnight, as the saying goes, good things take time. Of course, good fertilizer has to go through many processes. In the process of continuous processing and production, the production line of organic fertilizer equipment is also constantly improving and automated. The degree of intelligence is getting higher and higher. From production to problem finding to problem solving, the continuous optimization and innovation process is the direct driving force for the sustainable development of fertilizer production equipment. Huaqiang Heavy Industry Technology Co., Ltd. continues to adapt to market demand. Organic fertilizer equipment developed according to different raw materials is the product of The Times, conform to the needs of agricultural development, adapt to the degree of mechanization, and constantly improve.

After several years of structural adjustment, the animal husbandry industry has become the main industry, and the production base based on pigs, poultry and meat cattle and sheep is being formed. At the same time, the ecological and environmental problems are also becoming more and more serious. Using livestock manure to produce bio-organic fertilizer can not only alleviate the shortage of fertilizer resources, improve soil fertility, improve crop quality and yield, but also achieve cleaner production and recycling of agricultural resources, and promote the healthy development of ecological agriculture construction. It has significant ecological and environmental benefits, social benefits and economic benefits.

Advantages and disadvantages of different types of fertilizer granulators

fertilizer granulator Mar 9, 2024

Double roll extrusion granulator: Double roll extrusion granulator belongs to dry granulation, without drying process, with high granulation density, good fertilizer efficiency, and full organic matter content. It saves the cost of purchasing a dryer and cooling machine, and there is no need to burn coal in the later stage, which saves a significant amount of funds. However, the shape of the granules produced by the squeezing granulator is flat and circular, which makes it easy for the machine to get stuck during sowing in the field crop machine, and the fluidity is not very good. So if organic fertilizer is produced for machine sown farmers, it is recommended to use this granulation process with caution and choose compound fertilizer and mixed fertilizer.

Drum granulator: The drum granulator is a process that has been used for granulating compound fertilizers, and can also be used for producing organic fertilizers. However, the granulation rate is relatively low. If producing organic and inorganic organic fertilizers, this process can be chosen.

Disc granulator: Disc granulator is a relatively traditional granulation process. I personally highly recommend this type of granulator, which has smooth granulation, good appearance, and low equipment price. The only drawback is its low density;. At present, people are pursuing new and innovative methods of granulation, so the number of users is gradually decreasing.

Stirring toothed organic fertilizer granulator: Stirring toothed organic fertilizer granulator, this type of granulator is currently the hottest selling product in the market and is also widely favored by customers. This process has high yield and smooth processing. If an organic fertilizer rounding machine is added, the granulation can be comparable to disc granulation. But we need to purchase a dryer and a cooling machine. So the entire set of equipment for this process is relatively expensive.

Ring mold granulator: The ring mold granulator has the highest particle density, and the particles will not scatter during sales and transportation. However, in the later stage, a rounding machine must be added to achieve the finished product of round particles. This granulation process is relatively expensive.

Installation and commissioning methods of organic fertilizer fermentation composting machine

fertilizer granulator Mar 9, 2024

Installation and debugging of organic fertilizer fermentation compost turning machine :

1. After the installation and assembly of all parts of the conveyor, we need to fix the chain plate of the conveyor in place to ensure that all legs, columns and platforms of the conveyor are fixed with chemical anchors. This step is very important. Only when the equipment is relatively stable, can it play a better role, so we should do a good job in this respect.

2, after one step can not be loosened, but also check all the bolts, do a good job of fixing, to ensure that each screw is fixed. Improper screw fastening may cause danger.

3. When dragging the shaft, the three shafts of the driving drum must be perpendicular to the vertical center line of the drum, otherwise the rotation is not flexible, so the three shafts need to be checked clearly, which is also a very important item.

4, need to check the conveying chain plate tension. If we want to check the tension, we need a set of data. This is appropriate if the tension is between 1% and 1.5% of the length tension.

5. If there is a drawstring switch, it should be installed on one side of the equipment. The two switches are connected by wire rope, and the tightness can be adjusted by itself.

6, there is a switch, is the deviation switch. It can be mounted on either side of the head and tail. It is also installed in pairs. The location is in accordance with the instructions.

The durability and maintainability of the organic fertilizer fermentation compost turning machine are very important. Therefore, when organic fertilizer equipment stops being used, we must strictly do a good job of maintenance to ensure that the equipment can work better for us and bring better benefits. 

The reasons for the wear of the granulator in the granulation process of organic fertilizer production line

fertilizer granulator Mar 9, 2024

1. Material elements. Livestock manure fermenter in organic fertilizer production line mainly deals with dry powder materials. Due to the different hardness of materials, uneven force will be caused in the process of kneading into balls, increasing the wear of organic fertilizer equipment.

2. Raw material elements of poultry manure fermenter equipment. Chicken manure fermenter equipment is friction material, direct force. Material friction and anti – kneading force are equipment wear can not be ignored.

3. Feed uniformity factor. The axis of the double stick of chicken manure fermenter is parallel to the surface of the equipment, one end feeds more, the other end feeds less, the force on both ends of the equipment is uneven, and the friction between the equipment and the material increases. Equipment wear.

4. Material moisture, pH. The equipment is made of stainless steel as the main raw material, which has a great reaction to the pH and moisture of the material. If the moisture and PH of the material is not appropriate, it will cause acid and alkali corrosion on the surface of the equipment, and then damage the equipment.

5. Operation damage. Do not operate according to the operation rules and regulations, equipment gap adjustment is not effective, or violate the load, open the fermenter with feed livestock and poultry manure; Another kind of work damage is the material is not cleaned, containing iron, stone and other miscellaneous particles, serious damage to the appearance of the equipment.

The double roller granulator really realizes the recycling of resources and greatly protects the environment. In terms of environmental protection, the processing operation of this equipment adopts the non dry normal temperature process, which has high particle strength and is more obvious than other granulation methods, especially suitable for the occasions where the bulk specific gravity of products increases. More importantly, the mechanical transmission system of the roll extrusion granulator is completely sealed in the machine body. As the powder materials complete the granulation process in the wet state, there is no discharge of the three wastes during the granulation of the roll to roll granulator and the subsequent process operation, which truly realizes green production. The double roll extruding granulator has realized the green reuse of resources and has huge market potential.

Different organic fertilizer granulation processes require different fertilizer granulation machines

fertilizer granulator Mar 9, 2024

The organic fertilizer granulator is one of the most core equipment in organic fertilizer equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer moisture retention performance, etc.).

So, what are the differences in the several processes of organic fertilizer granulation? What are the impacts on product quality? Different granulation processes for organic fertilizers require different types of granulators, which directly affect the yield, quality, appearance, price, and other aspects of the product.

It can be said that the organic fertilizer granulator is the core of the entire production line. The raw materials for making organic fertilizers come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, free manure, sludge, filter sludge from sugar factories, distillery lees, and so on.

For different raw materials and requirements for improving product quality and output, various organic fertilizer equipment manufacturers have developed various granulators, such as roller extrusion granulators, strand rotation granulators, disc granulators, new organic fertilizer granulators, new compound fertilizer granulators, flat mold granulators, ring mold granulators, etc.

If your investment funds are limited or the sales market has not yet opened up, I suggest that you start with a set of powder organic fertilizer production lines. The low price and good quality of powder organic fertilizer equipment will help you open up sales channels. After the sales market opens up, we can increase production and purchase equipment, and it is not too late to start the particle production line.

Debugging method for roller extrusion granulator in organic fertilizer production line

fertilizer granulator Mar 9, 2024

The double roll extruding granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, and is matched with corresponding equipment to form a small production line, which can form a certain capacity of continuous production, mechanized production, no drying, room temperature production, and rolling forming of products. The product quality meets the technical requirements of compound fertilizer, and it is a special compound fertilizer with high, medium and low concentrations The latest product for energy saving and consumption reduction in compound fertilizer industry.

Commissioning method of double roller press granulator

1,double roller press granulator press gap adjustment: in the production, sometimes need to increase output or bite Angle, this time can increase the distance between the two press rollers, the distance between the drive shaft and the driven shaft can be increased. The steps are as follows: Stop the machine, remove the upper rack of the two bearing seats, adjust the adjustment plate between the two bearing seats to the required thickness, the roller between the two rollers should not collide, the minimum should be kept between 0.3-1mm. Yes.

2, tee alignment adjustment. The ball seat is composed of pits on the surface of the main roller, so there are problems of axial alignment and circumferential alignment:

1) Axial alignment has been adjusted during installation. Generally speaking, it can’t be adjusted. When it is necessary to adjust, tighten or loosen the gland on both sides of the passive bearing seat, and push the displacement of the eccentric sleeve to match with the drive shaft roller. Correspond to.

2) Circumference alignment: the steps in circumference alignment are: loosen the six connecting bolts between the driven gear and the adjusting sleeve, so that the adjusting device is slightly separated from the driven gear. As the adjustment of the tee was considered in the design, two adjustment bolts were installed to adjust the dislocation no matter how many.

Our company always puts customers’ production needs in the first place, provides customers with better organic fertilizer equipment, helps customers save production costs, improve production efficiency

Precautions for the complete set of equipment in the organic fertilizer production line after granulation

fertilizer granulator Mar 9, 2024

1. Before starting the organic fertilizer equipment: because the components of the new equipment have not been run in, the equipment needs to be heated up for the first time when starting, and the general requirement is 40-50 minutes. For specific operation, first raise the temperature to pull the triangle belt of the motor by hand until free, and then pull the motor continuously 8-10 times according to the normal working options. Let’s continue to heat up for about 10 minutes.

2, after the boot temperature control: before the boot we have carried out a preliminary temperature control of organic fertilizer equipment, organic fertilizer production line in the production process of the material treatment, is determined by the characteristics of the material itself, so, after the boot also need to continue heating, because the normal production needs to continue to add heat; Adjust different temperatures according to different properties of plastics.

3, organic fertilizer production line normal work: normal work, machine temperature to maintain stable, do not fluctuate high and low. Near the vent hole, until the head part of the temperature to keep about 200℃. At this temperature, it is generally possible to have a good processing for most materials.

4. Stop the organic fertilizer production line: first of all, the power supply of the main engine should be cut off, and the head wire plug (with a wrench) of the equipment must be removed. Preheat separately before next use. When installing, be sure to pay attention to whether the host is perpendicular to the ground. After installation, first check whether the screws of the machine are loose and whether the door air box of the main engine compartment is tight. If they are loose, please strengthen them to avoid accidents.

The granulation process and equipment advantages of a new type of organic fertilizer granulator

fertilizer granulator Mar 9, 2024

The new organic fertilizer granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation.

The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 80%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount and the higher the speed, the smaller the particle, and vice versa. Suitable for granulation of lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 300 mesh.

Typical application materials of the new organic fertilizer granulator include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc.

The new organic fertilizer granulator has uniform granulation force and a yield of over 97%, making it the best granulation equipment for organic-inorganic compound fertilizers, organic fertilizers, and bio organic fertilizers. Due to the special nature of coarse material fibers, the pelletizing rate of the rotary pelletizer is low, and the stirring toothed pelletizer cannot produce materials with a nitrogen content exceeding 8% (which is easy to stick to the wall). This pelletizer overcomes the disadvantages of both – it can produce both organic fertilizer and organic-inorganic compound fertilizer with low energy consumption and high quality pelletizing equipment.

The shell of the new organic fertilizer granulator is made of thickened high-quality carbon steel plate welded, and the supporting equipment includes tugboat parts, tugboat parts, transmission parts, wind head, wind tail, etc. The whole machine is sturdy and durable, never deformed. Combined with a stable base design, it operates more smoothly. This machine has advanced configuration, reasonable design, convenient operation, excellent performance, easy control, energy-saving, and meets environmental protection requirements.

Market Development Trends of China’s Organic Fertilizer Equipment Industry

fertilizer granulator Mar 9, 2024

As people pay more and more attention to environmental protection and health, the market demand for organic fertilizer is growing rapidly. According to the analysis of the market operation and investment prospect trend report of China’s organic fertilizer equipment industry from 2023 to 2029, the total output value of China’s organic fertilizer industry continued to grow in 2019, reaching 82.28 billion yuan, with a year-on-year growth of 11.2%, among which the output value of organic fertilizer was 73.91 billion yuan, with a year-on-year growth of 11.2%. The output value of the organic fertilizer industry reached 8.37 billion yuan, up 11.7 percent year on year. In 2020, due to the impact of COVID-19, the market size of China’s organic fertilizer industry declined, but by the end of 2020, with the remission of the epidemic, the market size of China’s organic fertilizer industry rebounded.

Total output value was 84.12 billion yuan, up 2.2 percent year on year. In 2021, with the continued remission of the epidemic, the market demand of China’s organic fertilizer industry will continue to grow. The total output value of China’s organic fertilizer industry is expected to reach 90.42 billion yuan in 2021, up 7.9 percent year on year. In 2022, the market demand of China’s organic fertilizer industry will continue to grow. The total output value of China’s organic fertilizer industry is expected to reach 97.85 billion yuan in 2022, up 7.5% year-on-year. In the long term, the market size of our organic fertilizer industry will continue to expand, because with the improvement of environmental protection awareness, the consumption demand of organic fertilizer will continue to grow. At the same time, it drives the rapid development of organic fertilizer equipment industry and promotes the progress of organic fertilizer production line.

The government’s support for the organic fertilizer industry will continue to increase, providing more policy support for the development of the industry. In short, the market scale of Chinese organic fertilizer industry will continue to expand, and the development prospect of organic fertilizer industry will be more and more clear in the next few years

How to select a site for constructing an organic fertilizer production line and processing plant

fertilizer granulator Mar 9, 2024

Organic fertilizer plant construction site is very important, need to master the following principles

1. The organic fertilizer plant is close to the main raw material site and can not be too far away from the breeding plant. Chicken manure, cow manure and other livestock and poultry manure in the breeding yard is large in volume and high in water content, which is inconvenient to transport. If the distance is too far, the transportation cost will be too high.

2, organic fertilizer plant should be built in higher terrain, relatively flat, good drainage place. Such terrain can avoid the threat of rainy season to the material.

3, choose the site should pay attention to save land, do not occupy farmland. Organic fertilizer plants are far away from the living, working and living areas of the population. In the process of production, odors will be produced, so they cannot become the source of pollution of the surrounding environment.

4. As an organic fertilizer plant that can operate normally, water and electricity must be supplied normally. Organic fertilizer needs sufficient moisture in the process of workshop fermentation and granulation, and organic fertilizer equipment should also have stable power supply in the process of operation.

5. The site should be located in a convenient location for the sale and transportation of organic fertilizers.

6. Local policy environment and market demand. If the local government has a high level of support for organic farming and there is a large-scale organic farm production base, then the establishment of organic fertilizer production lines and processing plants will be more advantageous.

7. Human resources, electricity consumption and other factors should also be considered. Pay attention to skill level and experience when hiring staff, and ensure a stable power supply, so as not to affect the production process.

In short, in the process of site selection, it is necessary to comprehensively consider various factors and carry out scientific analysis to ensure that the site selection most suitable for the development needs of your enterprise is finally selected.