How much does the entire set of equipment for the organic fertilizer production line cost

fertilizer granulator Mar 9, 2024

Organic fertilizer processing materials are widely used, including poultry and livestock manure, earthworm manure, fungal spore residue, and distiller’s grains sludge, all of which can be used as processing materials for organic fertilizer at a low purchase price and not much cost. People who are new to the organic fertilizer industry and want to invest in organic fertilizer factories for processing have doubts. Processing and producing organic fertilizer requires essential equipment for the organic fertilizer production line. What equipment should be purchased? How much does the total cost of organic fertilizer production equipment cost?

The equipment configuration should be selected based on the annual output of fertilizers and the type of fertilizers produced. Different configurations result in different prices, and the price of organic fertilizer production line equipment ranges from hundreds of thousands to millions. We can customize the equipment according to your needs, and the specific price will be clear.

Next, let’s take a look at the specific aspects that need to be considered:

Configuration, price, and plan of supporting organic fertilizer production equipment for small and medium-sized livestock and poultry manure farms with a daily volume of 5-10 cubic meters

Powdered organic fertilizer production line: requires fermentation turner, crusher, screening machine, and packaging machine.

Granular organic fertilizer production line: requires fermentation turner, crusher, mixer, granulator, dryer, cooling machine, screening machine, packaging machine.

From the above, it can be seen that there are fewer equipment for producing powdered organic fertilizer and more equipment for producing granular organic fertilizer. Therefore, the price difference can be seen from the above. There are fewer equipment for producing powdered organic fertilizer and more equipment for producing granular organic fertilizer, so the price difference is still relatively large. The price of small-scale powdered organic fertilizer production line equipment is in the tens of thousands of yuan, while the price of granular organic fertilizer production line is in the tens of thousands of yuan.

The application scope and advantages of drum dryers in fertilizer production lines

fertilizer granulator Mar 9, 2024

Large drum fertilizer dryer is widely used in alfalfa grass drying, alcohol bad drying, straw drying, wood chips drying, marigold drying, wood shaver drying, ginkgo leaf drying, Chinese herbal medicine drying, beer bad drying, white wine bad drying, potato starch residue drying, cassava residue drying, barley malt drying, melon seed drying, bagasse drying, hawthorn drying, rapeseed cake drying, vegetable drying, etc , thermal efficiency up to 80%, significantly higher than similar equipment.

Large drum fertilizer dryer is mainly composed of rotary body, lifting plate, transmission device, support device and sealing ring and other components. Dryer is a slightly inclined cylinder with the horizontal direction. The material is added from the higher end, and the high temperature hot gas and material flow into the cylinder. With the rotation of the cylinder, the material runs to the lower end due to the action of gravity.

The inner wall of the drum fertilizer dryer of large organic fertilizer equipment is equipped with a copy plate to copy and sprinkle the material, so that the contact surface of the material and the air flow increases, in order to improve the drying rate and promote the material forward. The dried product is collected from the lower end.

The dryer has large processing capacity, less fuel consumption and low drying cost. Large drum fertilizer dryer has the characteristics of high temperature resistance, can use high temperature hot air to dry materials quickly. The design takes into account the production margin. Even if the output increases slightly, there is no need to replace the equipment. It is the ideal equipment in organic fertilizer production line.

The equipment of large organic fertilizer tumble dryer adopts the structure of self-aligning tug, which is well matched with the rolling ring, greatly reducing the wear and power consumption. Specially designed retaining wheel structure greatly reduces the horizontal thrust caused by the inclined operation of organic fertilizer equipment. Strong anti – overload ability, stable cylinder operation, high reliability.

The structural characteristics and advantages of organic fertilizer equipment for cow manure fermentation

fertilizer granulator Mar 6, 2024

The equipment for fermenting organic fertilizer from sludge and cow manure is commonly referred to as a guide rail type flipper. It can be used for the fermentation and flipping of organic waste such as livestock and poultry manure, sludge garbage, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural fields, and mushroom cultivation plants.

Structural characteristics and advantages of organic fertilizer equipment for sludge and cow manure fermentation:

1. Automation control. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Compact structure and advanced technology. The use of some beneficial microorganisms can promote the rapid maturation of organic waste such as livestock and poultry manure.

3. Suitable for aerobic fermentation, it can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines.

4. Durable and sturdy. Tooth extraction is sturdy and durable, with a certain ability to break and mix materials.

5. Tooth extraction is sturdy and durable, with a certain ability to break and mix materials.

The structural characteristics of the organic fertilizer equipment for sludge and cow manure fermentation: The organic fertilizer tank type fermentation turner is divided into two units: a flipping unit and a changing tank unit. The flipping unit is mainly responsible for moving and flipping back and forth in the fermentation tank, while the changing tank unit is responsible for moving back and forth between the flipping unit and each fermentation tank. This machine can achieve the use of multiple tanks for one machine.

Issues to pay attention to when purchasing equipment for organic fertilizer production lines

fertilizer granulator Mar 6, 2024

1, determine the size of organic fertilizer equioment: such as how many tons per year, or how many tons per hour, can determine the price.

2, to judge the shape of the particles is to choose what kind of granular organic fertilizer granulator: powder, columnar, flat spherical or standard round. Commonly used granulator of organic fertilizer equipment are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, ring film granulator. The selection of granulator should be based on the local fertilizer sales market conditions. The particle shape is not the same, the process of organic fertilizer equipment is not the same, and the price of organic fertilizer equipment is not the same.

3, determine the configuration level of organic fertilizer equipment: different configuration levels, the price of organic fertilizer equipment is different, the amount of labor is different, the stable high yield of organic fertilizer equipment is also different: generally need to increase higher configuration, automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal and water dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or organic fertilizer organic fertilizer equipment, the same output, organic fertilizer organic fertilizer equipment is generally considered to have high water content, bacteria are not resistant to high temperature, and the model is generally larger than the compound fertilizer model. Organic fertilizer generally has pure organic fertilizer, organic inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer 4 kinds.

5, the selection of fermentation compost turning machine: the general fermentation forms are pile fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, rotary fermentation. Fermentation methods are different. Fermentation of organic fertilizer equipment is not the same. General shallow tank turning machine is more suitable for the principle of aerobic fermentation (shallow tank turning machine advantages: more in line with the principle of aerobic fermentation, not easy to form anaerobic, fermentation is fully complete, fermentation speed is fast).

6, determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy dust removal, and less investment in organic fertilizer equipment; Places with high environmental protection requirements generally choose cyclone dust removal, gravity dust removal and water curtain dust removal, which can achieve national air quality. Emission quality standards.

Composting fermentation process of large-scale pig manure organic fertilizer production equipment

fertilizer granulator Mar 6, 2024

Pig manure, cow manure, and chicken manure, as well as duck manure, belong to livestock and poultry manure and are one of the excellent raw materials for making organic fertilizers. The nutrient content in animal manure is very high, which plays a significant role in improving soil fertility. However, primitive animal manure cannot be directly applied to the soil because it contains a large amount of harmful bacteria. If applied directly to the soil without killing it, it will cause soil pollution. Moreover, most of the nutrients need to be decomposed before they can be absorbed by the soil. If fermented in the field, the high temperature generated can have an impact on crops and cause burns to seedlings.

Large scale pig manure composting and fermentation organic fertilizer production equipment. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the sheep manure organic fertilizer production equipment for fully automated assembly line production. The large-scale sheep manure composting and fermentation organic fertilizer production equipment includes crushing process, screening process, granulation process, drying and cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. The investment in a fully automated sheep manure organic fertilizer production line can be large or small, depending on the annual output.

The prices of organic fertilizer equipment for pig manure with different yields also vary, and suitable plans can be made based on your investment budget. Firstly, you need to understand the amount of organic fertilizer production you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide you with an approximate price range, and then choose the appropriate organic fertilizer equipment configuration based on the expected investment.

Equipment configuration for processing pig manure organic fertilizer in organic fertilizer factories

fertilizer granulator Mar 6, 2024

Small and medium-sized pig manure organic fertilizer equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The prices of small and medium-sized organic fertilizer equipment vary with different yields. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

The production equipment for pig manure organic fertilizer varies for each configuration. A set of low configuration small-scale production equipment for pig manure organic fertilizer only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of a complete set of machines for producing sheep manure organic fertilizer ranges from tens of thousands to hundreds of thousands.

The production equipment for pig manure organic fertilizer requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, wet granulator, extrusion granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The investment in organic fertilizer plants can be large or small. If producing and processing powdered organic fertilizer, only one fermentation equipment, crusher, and screening machine need to be invested, which is approximately 60-130000 yuan. If producing granular organic fertilizer, it is necessary to add an organic fertilizer granulator and dryer,

Precautions for oil change of equipment after granulation in organic fertilizer production line

fertilizer granulator Mar 6, 2024

In recent years, more and more manufacturers have launched organic fertilizer equipment to improve the production of organic fertilizer, but many people do not know how to change the oil on the organic fertilizer equipment, resulting in machine failure. So what should we pay attention to when changing the oil of organic fertilizer equipment?

Some users in the organic fertilizer production line in order to reduce the cost of labor, usually waste oil and half or 80% of the new oil mixed. Because the waste oil of the production line is rich in many oxidizing substances, rubber carbon particles and a lot of iron filings, it will greatly shorten the service life of the new oil, speed up the movement wear, not only can not play the oil change, but also may cause mechanical accidents such as burning bricks and burning axes.

If the oil level exceeds the line, it will not only increase the consumption of oil, cause oil combustion, attack the carbon deposit in the cylinder, increase the carbon particles in the oil, but also accelerate the wear of the internal parts of the oil. Cylinder, shorten the service life.

Organic fertilizer equipment manufacturers explained that there is another situation. In order to save maintenance costs, waste oil from the oil pan of the organic fertilizer production line will participate in the gearbox. Due to the large amount of mechanical impurities contained in the deteriorated oil, it can lead to accelerated wear of the moving parts when it comes to the gearbox.

When other waste oil is added, the gear oil will become thinner, increasing gear wear. However, the replaced oil can be added to the oil pan of the air filter to save the new oil. Gasoline viscosity is low, suitable for light load use. Diesel engine oil has high viscosity and is suitable for heavy duty applications.

Granulation process of pig manure bio organic fertilizer complete equipment

fertilizer granulator Mar 6, 2024

When purchasing organic fertilizer equipment for pig manure processing, you need to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

The complete set of pig manure bio organic fertilizer equipment is equipped with different organic fertilizer production lines for each customer. The complete set of equipment for chicken manure bio organic fertilizer only requires fermentation equipment, crushers, mixers, granulators, screening machines, and packaging machines for low configuration. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of a complete set of chicken manure bio organic fertilizer equipment ranges from tens of thousands to hundreds of thousands, or even millions.

The complete set of organic fertilizer production line for pig manure fermentation, granulation, drying and packaging includes: raw material mixing, fermentation, crushing, granulation, drying, cooling, screening, coating, adding functional bacteria, supplementing mineral elements, packaging and warehousing. The complete process becomes a commodity organic fertilizer.

Pig manure organic fertilizer equipment can not only meet the local fertilizer demand, but also provide services to meet the needs of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, tall grass, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

The working principle and product characteristics of cow manure drum granulator

fertilizer granulator Mar 6, 2024

The cow manure drum granulator is a molding machine that can manufacture materials into specific shapes. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The working principle of the drum granulator is driven by the main electric motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer. The gear installed on the driving shaft is matched with the large gear ring fixed on the body and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and finally flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, large-scale production can be achieved.

The drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating process of compound fertilizer granulation inside the drum; Alternatively, a cold granulation process for adding a small amount of water to the compound fertilizer can be carried out. The materials that need to be granulated are moved through the cylinder, causing rolling and rotation when the cylinder is empty, and then agglomerated into balls at appropriate humidity and temperature to complete the granulation process.

Product features of cow manure drum granulator:

1. The ball forming rate reaches 70%, the ball forming strength is high, and there is a small amount of returned material with small particle size, which can be re granulated;

2. Heating with steam to increase the temperature of the material, reducing the moisture content of the material after balling, and improving the drying efficiency;

3. The cylinder body of the cow manure drum granulator adopts a special rubber plate lining or acid resistant stainless steel lining plate, which is corrosion-resistant and wear-resistant, and achieves automatic scar removal and tumor removal, eliminating the traditional scraper device.

The impact of agricultural environmental protection on the organic fertilizer equipment industry

fertilizer granulator Mar 6, 2024

China’s agricultural production generally has the problems of excessive use of chemical fertilizers and insufficient application of organic fertilizers. Today, with the development of ecological agriculture and sustainable development, it is of great significance and prospect to make full use of the existing solid waste to develop bio organic fertilizer technology. After analyzing various granulation technologies at home and abroad, the solid material granulator is designed and studied. Combined with the actual technical requirements and functional requirements of organic fertilizer granulation, determine the overall design scheme of the extrusion flat mold granulator, select the appropriate design scheme, analyze and design the structure of its functional components, determine the composition of each functional component, and ensure its functional and performance requirements.
In recent years,organic fertilizer equipment has benefited from the support and guidance of relevant national policies, and the market demand has expanded and the development speed is fast.

In the application of agricultural machinery, the proportion of organic fertilizer use has begun to increase in recent years. This situation, on the one hand, is because of the production demand of the industry, but the more important thing is the support and guidance of relevant national policies, and only national policies will focus on the development of organic fertilizers. The fertilizer industry, industrial production and related projects will increase the demand for such products, from pipeline equipment in public facilities to the national power grid and Sinopec, which are closely related to the organic fertilizer industry.

In the face of the increasingly harsh natural environment, the country has to make corresponding adjustments to the development direction of related industries. For the agricultural machinery industry, since its raw materials are mainly non-renewable resources such as land, policy orientation has begun to promote environmental protection and energy conservation. Through the collection of relevant data and the further understanding of current organic fertilizer production lines, the core parts of industrial policy have begun to be touched. Production enterprises should actively face market challenges, pay attention to high-tech investment, and further adjust products according to market demand. Looking back at the early development of the organic fertilizer industry, the relevant research data of the China Organic Fertilizer Trading network show that most enterprises developed under the guidance of industrial policy support are small and medium-sized organic fertilizer producers. From the perspective of macroeconomic development, the technological development of products always promotes each other with high-tech, and simple processing and manufacturing can not drive the progress of the entire industry. Therefore, recently, there have been some changes in the policy of the organic fertilizer industry. The direction began to become more focused.