Reasons for blockage of semi wet material crusher during crushing of materials

fertilizer granulator Mar 1, 2024

When crushing organic fertilizer raw materials, we often encounter the situation that the moisture content of materials is relatively high. At this time, we need crusher equipment to crush materials, such as organic fertilizer semi wet material crusher, which is designed for the crushing demand of materials with certain humidity. This equipment has the advantages of high efficiency, large output and good crushing effect. The crushed materials can reach a relatively fine particle size.

1, the material moisture content is high: in the process of half-wet material crusher, if the material with high water content enters the crushing chamber, the material containing water is crushed into small pieces, which will adhere to each other and block between the screen holes in the crushing chamber, resulting in the phenomenon of blocking material.

2, the material is lightly thrown and the toughness is large: the fiber toughness in the material is very large, so that the material is not easy to break after being hammered and connected into a group blocked in the crushing chamber, and the blocking phenomenon occurs.

3, do not understand the main parameters of the half-wet material crusher: before use, do not first clear the parameters of the half-wet material crusher, especially the requirements for the nature of the material. The material does not meet the production process requirements of the half-wet material crusher, and after entering the crushing chamber, the ideal crushing effect is not achieved, which reduces the production efficiency and causes the phenomenon of blocking.

4, the operator is not trained: the operator of the half-wet material mill has not undergone training, the relevant knowledge of organic fertilizer equipment and the precautions for operation are too little, in order to speed up the work progress, increase the amount of feed, beyond the normal production capacity of the half-wet material mill, resulting in the phenomenon of blocking.

5, improper adjustment of the discharge: the occurrence of the blocking phenomenon may also be because the discharge pressure is too large, the air inlet of the lower part of the crushing chamber is not opened, the crushed material can not be discharged in time, and a large number of accumulated in the crushing chamber, resulting in the blocking phenomenon.

What should be noted for temperature control of organic fertilizer equipment?

fertilizer granulator Mar 1, 2024

What matters should we pay more attention to in the temperature control of the first test machine of organic fertilizer equipment?

In the past two years, the demand for organic fertilizer equipment has also increased year by year, so the standard operation of organic fertilizer production line has become the focus of attention, the first operation of organic fertilizer equipment precautions and some operational details and use process matters are as follows:

First of all, the start-up preparation of organic fertilizer equipment:

The first use of organic fertilizer equipment, because the new equipment components have not been run in, so the first start of the equipment pre-heating treatment is very important. The pre-heating process generally requires about half an hour to 40 minutes. The detailed operation method is: ① the temperature is raised to pull the motor triangle belt by hand until free, and the motor is pulled continuously 8-10 times according to the normal working option. Then continue to heat up for about 10 minutes.

Secondly, the temperature control after the startup of the organic fertilizer equipment:

We have carried out a preliminary temperature adjustment on the equipment before starting the machine. The treatment of the material in the production process is determined by the characteristics of the material itself. Therefore, it is necessary to continue heating after starting the machine, because the normal production needs to continue to add heat; Adjust different temperatures according to different properties of materials.

In addition, in normal working state, temperature control of organic fertilizer equipment:

When working normally, the machine temperature should be kept stable, not high and low. Near the vent hole, until the head part of the temperature to maintain about 200℃. At this temperature, it is generally possible to have a good processing of most materials. The service life of organic fertilizer equipment is not fixed. If you want to have a longer service life of the equipment, it is also important to maintain and use the equipment reasonably.

The walking stacker is the main equipment for producing bio organic fertilizers

fertilizer granulator Mar 1, 2024

The walking overturning machine is the main unit of specialized equipment for producing bio organic fertilizers. The machine adopts a four-wheel walking design, which can move forward, reverse, and turn, and is operated and driven by one person. During driving, the entire vehicle rides on a long strip of fertilizer foundation that has been pre stacked. The rotating blade shaft mounted under the frame flips, fluffiens, and moves the fertilizer raw materials. After passing by, the vehicle tampers with new strip piles. Operations can be carried out in open areas or in workshop greenhouses. The advanced fermentation process adopts microbial good fermentation, and is designed based on the principle of good fermentation, giving the fermentation bacteria space to fully exert their functions.

Ground composting and fermentation organic fertilizer production equipment, with a walking overturning machine installed with a drum and blade shaped teeth, is mainly used for flat stacking fermentation. It has a dual effect of flipping and crushing, which can evenly mix materials and bacterial strains such as fecal base materials and sludge, and effectively crush the clumps in the fermented materials. It is an essential specialized tool in fertilizer production operations.

Crawler tipping machine is a green, soil based biological fertilizer that uses the principle of oxygen consumption fermentation to produce pollutants such as livestock and poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. The tracked flipping machine can mix and mix animal manure, sludge, microbial agents, and straw powder evenly. An aerobic environment for material fermentation. It can achieve heating, 3-5 hours, and seven days of fertilization, which is not much faster than using other mechanical fermentation methods and is much more efficient.

How to improve the granulation efficiency of organic fertilizer production lines

fertilizer granulator Mar 1, 2024

The cow manure organic fertilizer granulation machine adopts a new technology of bidirectional spiral counter current collision granulation, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between the materials, and significantly improving the granulation density and ball forming rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulators. The motor power is reduced by 40% compared to traditional extrusion granulators.

The cow manure organic fertilizer granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The rotary drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating of the compound fertilizer granulation process in the cylinder, or the cold granulation process of adding a small amount of water to the compound fertilizer. The material to be granulated is rotated through the rotation of the cylinder to generate rolling rotation when there is no material in the cylinder, and agglomerates into balls at a certain humidity and temperature, completing the granulation process.

How to maximize the output value of organic fertilizer equipment, the following points need to be noted:

1, uniform production. From the literal point of view, uniform production is uniform speed production. In the production of organic fertilizer production line equipment, not only the feeding speed is required to be uniform, but also the feeding weight must be uniform, although it cannot really be done. Yes, but as close as possible. In this way, the maximum output of organic fertilizer production line equipment can be achieved.

2, reduce the number of start-up; The mechanical equipment needs to idle for a period of time each time it is turned on, without any output value. Therefore, reducing the number of starts can increase productivity per hour.

3, daily maintenance, daily maintenance can reduce the failure of organic fertilizer production line equipment, save time, improve the utilization rate of equipment, directly increase the output value.

Pay attention to these three points can not only improve the output of organic fertilizer production line equipment, but also maximize the service life of the equipment.

The difference between roller extrusion granulator and disc granulator for organic fertilizers

fertilizer granulator Mar 1, 2024

With the continuous growth of the organic fertilizer market, organic fertilizer equipment is also improving. What is the difference between double roller press granulator and disc granulator?

The first is the double roller press granulator, the use of non-dry normal temperature process production, a molding, the output of 1-1.5 tons/hour, 1.5-3 tons/hour. The device has the advantages of less investment, quick effect and good economic benefit. The complete equipment layout is compact, scientific and reasonable, advanced technology. Save energy, do not discharge three wastes, stable operation, reliable operation, easy maintenance. The raw materials are widely suitable for granulation production of compound fertilizer, medicine, chemical industry, feed and other raw materials. Can produce a variety of concentrations, types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

The second is the disc granulator, the overall arc structure, the granulation rate can reach more than 93. The granulation plate has three discharge ports, which is convenient for intermittent production and operation, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by a flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. The bottom of the granulation plate is reinforced with multiple radiation steel plates, which is durable and not easy to deformation. Thickened, weighted, strong base design, without anchor bolts fixed, smooth operation. The main gear of pelletizer adopts high-frequency quenching to double its service life. The granulated panel is lined with high-strength glass fiber reinforced plastic for corrosion resistance and durability. This surface has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment, long service life and so on. It is the ideal organic fertilizer equipment selected by users.

Process flow and advantages of powdered sheep manure organic fertilizer production line

fertilizer granulator Mar 1, 2024

The sheep manure processing organic fertilizer production line is a processing equipment that uses sheep manure to produce sheep manure into organic fertilizer. The sheep manure processing organic fertilizer production line is mainly suitable for the harmless utilization of sheep manure, achieving resource recycling and recycling. The processed organic fertilizer belongs to green organic fertilizer, with an organic matter content of over 50%, making it a nutrient rich organic fertilizer. In practical application, organic fertilizer equipment manufacturers generally require reasonable mixing and combination of trace elements based on soil conditions in different regions. This will result in the formation of specialized organic fertilizers that are needed for different crops such as vegetables and fruit trees.

The process flow of the powdered sheep manure organic fertilizer production line is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, nitrogen, phosphorus, potassium and other elements are added to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried and screened by a screening machine. Qualified products are packaged, Unqualified products are returned to the granulator for granulation.

The production process of powdered sheep manure organic fertilizer production line – organic fertilizer projects have a short construction cycle, high investment return and profit, low market risk (organic fertilizer generally has a shelf life of at least 5 years), short recovery period (in case of busy farming, supply exceeds demand), and great market potential (especially in agricultural provinces such as Henan and Northeast China, where the usage is quite large). Generally, the investment can be recovered within one year and profits can be generated that year.

The small-scale organic fertilizer equipment for the powdered sheep manure organic fertilizer production line costs 30000 to 200000 yuan, and each configured organic fertilizer production line is different. The low configuration of the powdered sheep manure organic fertilizer production line only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of the entire organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

The granulation process of organic fertilizer equipment is the key to the green development of agriculture

fertilizer granulator Mar 1, 2024

In this age of information explosion, we need to learn to extract more valuable things from information. China’s organic fertilizer equipment manufacturers from research and development, application development to the present. It wasn’t very long. It is on the basis of the introduction of foreign equipment, after digestion and absorption, from the initial simple packaging to the current diversification of organic fertilizer equipment. The excessive dependence of organic fertilizer equipment on foreign high-end technology has seriously restricted the sustainable and stable development of China’s machinery industry.

China’s organic fertilizer equipment manufacturers market is very broad, organic fertilizer equipment has shifted from price competition to technical competition, so came into being. Huaqiang Heavy Industry production relative to the traditional organic fertilizer equipment, the new organic fertilizer equipment requirements are simple, efficient, green, more complete supporting facilities, higher degree of automation. China’s organic fertilizer production line design is more flexible, can be tailored according to the different needs of customers. New products of organic fertilizer equipment mainly rely on technological innovation.

The production capacity of an enterprise determines the development market of the enterprise. The organic fertilizer equipment industry is a typical example. Which manufacturer has strong production capacity and more equipment means that the market of the enterprise is relatively large. The variety of organic fertilizer equipment provided by the manufacturer is the largest in the country. There are a variety of different models, specifications of organic fertilizer equipment, to give consumers more choices. The device is ubiquitous because of its wide variety and broad market. The manufacturer decided to further develop the new equipment to facilitate the packaging of more goods.

The selection of organic fertilizer equipment is not only the successful link of organic fertilizer manufacturers, but also the link of manufacturing high-quality organic fertilizer. Sponsor farmers to truly realize the circular development of agriculture. Accept bio organic fertilizer equipment for harmless treatment of agricultural organic waste. We need more and more organic fertilizer equipment to sponsor farmers to realize the organic transformation of agricultural manufacturing and develop green agriculture.

Granulation process of organic fertilizer production equipment for chicken manure processing

fertilizer granulator Feb 27, 2024

The production process flow of organic fertilizer production equipment for chicken manure processing is a flowing production operation mainly composed of harmless fermentation treatment part and organic fertilizer granulator, each of which is very important.

The investment in organic fertilizer production equipment for chicken manure processing needs to be understood. The processing technology of organic fertilizer production equipment for chicken manure processing requires two steps for processing commodity organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part. The supporting equipment for biological organic fertilizer requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator (new type of organic fertilizer specific granulator), rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The production line of small-scale chicken manure organic fertilizer equipment mainly consists of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

The configuration of organic fertilizer production equipment for chicken manure processing varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high yield of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching devices, automatic packaging devices, automatic quantitative feeding devices, cyclone dust removal with water and dust removal.

Factors affecting the granulation efficiency of organic fertilizer equipment

fertilizer granulator Feb 27, 2024

NPK fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.
The quality of the products produced by organic fertilizer equipment is not only related to the quality of the machine itself, but also affected by external factors. Today I will take you to understand the relevant content.

First of all, the control of water in the production process of organic fertilizer equipment is a key factor! Too dry make organic fertilizer difficult to play a role in actual production, prolong the action time, too wet is not conducive to storage and use. At the same time, moisture index and drying degree affect the survival of bacteria, and the molding drying system in the equipment is a better controller of these factors.

The second is the raw material formula, a good formula can ensure the number of effective bacteria, to provide more nutrients for crop growth. Therefore, the molding and drying system in the production line is to prevent these raw material formulations from being destroyed or changed due to production and processing, so as to ensure the quality of the product. Impact. The number of effective live bacteria in the organic fertilizer production line equipment, without enough effective bacteria, there is no biofertilizer. The molding and drying system of the organic fertilizer production line is the guarantee of the number of live bacteria.

Characteristics and advantages of processing fertilizers on straw organic fertilizer production lines

fertilizer granulator Feb 27, 2024

Currently, how to recycle and reuse crop straw around the world is the most concerning issue for agricultural technology workers and farmers. Especially as an agricultural powerhouse, China produces over 700 million tons of grain annually, as well as over 700 million tons of straw. The full development and utilization of its abundant straw resources, seeking benefits and avoiding harm, turning waste into treasure, and benefiting humanity are major research topics for scientific and technological workers. The current use of crop straw, whether as fertilizer or feed, is very low, causing serious waste.

The development of bioengineering technology utilizes organic fertilizer production line equipment to bioferment straw and livestock manure, producing bio organic fertilizer that can increase crop yield while reducing pollution, promoting ecological protection, and producing green and pollution-free products.

The process of the agricultural straw organic fertilizer production line is to crush the straw, mix and stir the animal manure with the biological compound mold in a certain proportion, and ferment for a certain period of time to form the biological organic fertilizer. Then, the biological organic fertilizer is processed into particles for convenient use by farmers, and applied to the field for absorption and utilization by crops.

What are the characteristics and advantages of processing fertilizers on agricultural straw organic fertilizer production lines?

1. Loose soil, improve soil fertility, maintain stable soil aggregate structure, retain water and fertilizer, increase soil temperature by 1-3 ℃, and maintain soil nutrient balance.

2. Enhance crop stress resistance, reduce pests and diseases, and solve the problem of crop replanting.

3. Contact with soil chemical residues to solve agricultural product pollution.

4. Improve crop quality, greatly reduce nitrate content in agricultural products, increase sugar content by 1-3 degrees, and produce green food.

5. Increase production by more than 20%, reduce costs, and achieve a high input-output ratio.