How to properly inspect and maintain organic fertilizer equipment after granulation

fertilizer granulator Feb 27, 2024

Organic fertilizer equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizers.
 As a user of organic fertilizer equipment, in order to create more value in a longer period of time, it is necessary to check and maintain from time to time. Among them, what are the main contents of organic fertilizer equipment to check?

1, first of all, we need to pay attention to some important parts of organic fertilizer production line equipment. For example, the bearing of the crusher bears most of the load of the machine, which will directly affect the service life and operation rate of the machine, so it is necessary to regularly lubricate, the injected lubricating oil must be clean, and the seal must be good. Among them, the main places of oil injection are: rolling bearings, rolling bearings, all gears, active bearings, sliding surfaces, etc.

2. Next, pay attention to whether the other parts of the organic fertilizer equipment work normally, and check the degree of wear of the vulnerable parts, and replace them in time when they need to be replaced. If the bearing oil temperature rises, it should be stopped immediately to check the cause and eliminate it. If the rotating gear has impact sound, it should be stopped immediately to check and eliminate.

3, among them, the newly installed tires are easy to loose, and the operator must check frequently. At the same time, dust and other objects on the bottom plane of the movable device should be removed to prevent the machine from moving the movable bearing on the bottom frame when it encounters materials that are not easy to break, causing serious accidents.

Equipment process and granulation characteristics of organic fertilizer roller extrusion granulator

fertilizer granulator Feb 27, 2024

The organic fertilizer roller squeezing granulator uses dry extrusion technology to compress powdered materials with a moisture content of less than 20% into flakes, which are then crushed, granulated, and screened to transform the block like materials into granular materials that meet the requirements for use. Dry rolling granulation mainly relies on external pressure to force the material to be compressed into pieces through the gap between two relatively rotating rollers; During the rolling process, the actual density of the material can increase by 1.5-3 times, thereby achieving a certain strength requirement.

For the roller extrusion granulator equipment, the shape and size of the ball socket on the roller skin can be selected according to the user’s needs, with a wide range of ball pressure shapes, including pillow shaped, semi-circular particle shaped, rod shaped, pill shaped, walnut shaped, flat ball shaped, and square bar shaped.

The roller squeezing granulator equipment is a key equipment for compound fertilizer granulation, with advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, and matching with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production.

The roller squeezing granulator equipment is a relatively new dry granulation process for producing composite fertilizers. Roller extrusion granulation has long been used in the field of fertilizers for granulation, and the granular form required for blending fertilizers (BB fertilizers) is mostly produced by extrusion method. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc. The product has a high granulation rate and can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.), especially rare earth, potassium fertilizers, and carbon ammonium series compound fertilizers, filling the domestic gap and leading the domestic level.

Organic fertilizer granulator brings rapid development of organic fertilizer production lines

fertilizer granulator Feb 23, 2024

Organic fertilizer granulator is to dry and pulverize all kinds of organic matter through equipment, and then add fertilizer formula, and use organic fertilizer granulator to process granular organic fertilizer. This greatly saves energy, and the produced particles can be stored for a long time, greatly increasing the economic efficiency. Can be a lot of benefits, is the general trend of organic fertilizer production line manufacturing.

What impact does the specific organic fertilizer granulator have on society? What social benefits does it bring in addition to economic efficiency?

First, it can make use of organic waste. This brings economic benefits, but also brings some benefits to the environment.

Second, it can drive the development of the industry and promote the economic growth of the industry.

Third, it conforms to the requirements of energy conservation and emission reduction, and follows the social trend.

Fourth, organic fertilizer particles in the manufacturing requirements are low, the production cost is low. Its original moisture requirements are lower than the requirements of the culm pellet machine, which is suitable for small investments. Not only the production cost is low, but also the damage rate of wearing parts is small, saving a lot of financial resources.

In recent years, our country has vigorously developed organic fertilizers, and the use of organic fertilizers is replacing chemical fertilizers step by step. Therefore, now in the inspection project, may wish to come to our company field inspection of organic fertilizer equipment, we believe that you will be worthwhile.

Equipment requirements for each link system in the granulation process of organic fertilizer production line

fertilizer granulator Feb 23, 2024

The organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, screening system, and finished product packaging system. Below is a detailed explanation of the equipment requirements for each link system in the organic fertilizer production process:

The fermentation system of the organic fertilizer production line process consists of a feed conveyor, a biological deodorization machine, a mixing mixer, a proprietary lifting and tilting machine, and an electrical automatic control system;

The main equipment of the drying system includes belt conveyor, rotary drum dryer, cooling machine, induced draft fan, hot air stove, etc;

The deodorization and dust removal system consists of a settling chamber, a dust removal chamber, etc., with free drawings provided and free guidance for users to build;

The crushing system includes new semi wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc;

The batching system includes equipment such as electronic batching system, disc feeder, vibrating screen, and can be configured with 6-8 types of raw materials at once;

The mixing system consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;

The granulation system of the organic fertilizer production line process requires the use of granulation equipment. The optional granulation equipment includes: compound fertilizer roller extrusion granulation machine, disc granulation machine, flat film granulation machine, bio organic fertilizer spherical granulation machine, organic fertilizer specific granulation machine, drum granulation machine, round throwing machine, compound fertilizer specific granulation machine, etc;

The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher product yield and better particles;

The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc. This can achieve fully automatic and uninterrupted production of organic fertilizer production lines.

Operation and maintenance methods of drum screening machine in organic fertilizer production line

fertilizer granulator Feb 23, 2024

Drum screener machine is an important part of organic fertilizer equipment, in recent years has been widely used in agriculture, let us understand the specific installation and debugging method of roller organic fertilizer screening machine.
The organic fertilizer screening device is inclined and mounted on the frame, the motor is connected to the drum device through the coupling through the reducer, and the drum screening machine is driven to rotate around the shaft. When the material enters the drum device, due to the tilt and rotation of the drum device, the material on the screen surface is turned over and rolled, so that the qualified material is discharged through the discharge port at the back end of the drum, and the unqualified material is discharged through the discharge port at the end of the drum.

Preparatory work before trial operation:

1. After installation and inspection of organic fertilizer screening machine, it can be put into trial operation of organic fertilizer production line. Before trial operation, it should be carefully checked whether the components are correctly installed as shown in the drawings, the fasteners are reliable, and there are obstacles to the operation of the drum screen around the screen body.

2. Open the rectangular overhaul door, and observe whether there is card friction in the comb screen mechanism by manually rotating the tray screen. If so, adjust the bolt.

3. Check whether the bearing seat and gearbox are well lubricated and whether the oil level of the gearbox is appropriate.

4. The power connector should be solid and reliable, well insulated, and properly grounded.

Operation and maintenance of roller screening machine:

1. When driving, you must first open the cage drum screen, and then open the feeding equipment.

2. Three days before the boot, check the fasteners of the cage drum every day. If they are loose, they should be fastened in time. In the future, cage drum fasteners can be inspected and processed regularly (weekly or half a month).

3. The bearing seat and gearbox should be regularly checked for lubrication, and timely refueling and oil change. Large shaft bearings use No. 2 lithium grease, under normal circumstances, add grease every two months, the filling amount should not be too much, otherwise it is easy to lead to overheating of the bearing, should be cleaned once a year and checked once.

Maintenance and repair methods for organic fertilizer equipment after operation

fertilizer granulator Feb 23, 2024

As a new type of mechanical equipment, the organic fertilizer production line is currently very popular. Its development in recent years has been recognized and favored by everyone. The reason is that it conforms to the trend of the times, responds to national policies, and has received strong subsidies and promotion from the country. Therefore, it is well-known to the people of the whole country. The future development of organic fertilizer production lines is still relatively optimistic. This has greatly stimulated the rapid rise of organic fertilizer production line manufacturers and can also bring high economic benefits to our country. 

As a user of organic fertilizer equipment, in order to create more value in a longer period of time, it is necessary to check and maintain from time to time. Among them, what are the main contents of organic fertilizer equipment to check?

1, first of all, we need to pay attention to some important parts of organic fertilizer production line equipment. For example, the bearing of the crusher bears most of the load of the machine, which will directly affect the service life and operation rate of the machine, so it is necessary to regularly lubricate, the injected lubricating oil must be clean, and the seal must be good. Among them, the main places of oil injection are: rolling bearings, rolling bearings, all gears, active bearings, sliding surfaces, etc.

2. Next, pay attention to whether the other parts of the organic fertilizer equipment work normally, and check the degree of wear of the vulnerable parts, and replace them in time when they need to be replaced. If the bearing oil temperature rises, it should be stopped immediately to check the cause and eliminate it. If the rotating gear has impact sound, it should be stopped immediately to check and eliminate.

3, among them, the newly installed tires are easy to loose, and the operator must check frequently. At the same time, dust and other objects on the bottom plane of the movable device should be removed to prevent the machine from moving the movable bearing on the bottom frame when it encounters materials that are not easy to break, causing serious accidents.

Duck manure harmless treatment equipment processing commodity organic fertilizer

fertilizer granulator Feb 23, 2024

The production of high-quality organic fertilizer comes from excellent organic fertilizer raw materials and advanced production processes. Cow manure, chicken manure, pig manure, and duck manure can be used as a good source of organic fertilizer due to their abundant nutritional content. Then, through a single organic fertilizer production line, heavily polluted manure can be transformed into beautiful and high-quality commercial organic fertilizers.

From the perspective of granulation production technology, the harmless treatment equipment for duck manure mainly includes stirring, granulation, packaging, and other links. As granulation uses water crop media to bond materials together, water is added to the mixer during fertilizer production, and after the particles are produced, the materials are dried to remove moisture, cooled to room temperature, screened for suitable particles, and finally packaged.

The organic fertilizer production line for duck manure processing has the following advantages: low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality. The duck manure organic fertilizer production line equipment is a comprehensive plan for building a factory based on the customer’s site conditions, local raw material sources, land nutrition, and planting conditions, and the production line equipment used for building the factory. As a currently available organic fertilizer production line in the market, small organic fertilizer production lines are convenient to build and have relatively close distances for raw material storage and transportation. At the same time, it also avoids the drawbacks of ultra small home workshop organic fertilizer processing enterprises. It is the main investment direction for planting and breeding enterprises and fertilizer processing enterprises in the early stage.

How to choose a suitable fermentation and composting machine in a chicken farm?

fertilizer granulator Feb 23, 2024

Organic fertilizer Dumper: directly pile the materials into strips, and use a wheeled dumper to turn and ferment in a straddle manner. Tank fermentation is adopted. According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and tossed and fermented by the tossing machine, which can achieve the purpose of water regulation, uniform mixing, deodorization and dehumidification, which can not only save a lot of labor, but also achieve the purpose of full ripening;
1, performance: when we buy fermentation compost turning machine, we must first see its performance, to see whether the performance is stable and safe, regardless of the operation of any organic fertilizer equipment must be safe first, the performance of a device depends on whether the equipment can be used for a long time, and will greatly affect the life of the organic fertilizer production line.

2, processing capacity: In order to determine the required throughput of the fermentation compost turning machine, the volume of the compost per week must be used for turning at the peak available time. The throughput of a particular lathe is determined by the speed of its working stroke and the size of the pile it can handle. Powerful machines generally have greater throughput rates because they handle larger piles.

3, the field capacity: the processing is wider, especially the higher pile to accommodate the material of the given larger volume pile fertilizer pile the turning worker thinks the required aisle space by the turning worker. Self-driven lathes require less aisle space than tow models.

4, material: The material used by a good manufacturer has a good fiber content and a smaller viscosity of yeast light, it can use compost fermentation turning machine has a strong crushing and stirring function. Therefore, it can save the pretreatment process of raw materials by mixing and crushing thereby reducing the production process and the fermentation rate of the advancing material. To make the material more uniform and loose. For sewage treatment plants that filter mud and other colloidal sludge sludge who have sticky functions, soft pile turning point composting fermentation turning machine should be used. Therefore, it enables more rapid water loss and then shortens the fermentation time.

5, cost: because of the size of the machine, speed, strength and characteristics of the development. Consider the purchase cost relative to processing volume and capacity. The higher cost performance of large tossing machines means that the compost volume is larger.

Fermentation process of chain plate flipper for pig manure organic fertilizer equipment

fertilizer granulator Feb 23, 2024

Chain plate stacker is one of the tank fermentation stacker, which walks on the track above the fermentation tank during operation. This kind of composting machine is a kind of fermentation composting equipment commonly used by organic fertilizer manufacturers. It is very convenient to use, and the composting is complete. Moreover, it can be made into various models to cover a variety of fermentation output requirements. Therefore, this chain plate composting machine is very popular with users. Next, Zhengzhou Yicheng organic fertilizer equipment factory will briefly introduce the use method of this equipment, hoping to help you.

Chain compost turning machine in pig manure organic fertilizer equipment: It is suitable for multi-tank aerobic fermentation process for composting production. The high-speed rotating chain plate is used to toss, aerate and stir the compost materials in the fermentation tank with high efficiency and thorough turning, which can effectively shorten the fermentation cycle and improve the quality of compost. Structural features: The equipment can adapt to the multi-tank fermentation composting process with the matching tank changing and reversing mechanism. Under the conditions of equipment capacity, only the addition of fermentation tanks can expand the production scale, improve the use value of organic fertilizer equipment, and promote the smooth production of organic fertilizer production lines. With stepless automatic winch. The machine is designed for the pool type hair enzyme system, which is divided into three parts: main engine, track and transfer flat car. The tipping mechanism of the main engine is a unique multi-tooth chain plate structure, which is flipped up and down at a large Angle through the traction device. Under the action of the vertical and horizontal walking mechanism, the vertical lifting mechanism digs the fermentation material from the bottom of the pool to the horizontal conveying mechanism, and piles the enzyme material 8-10 meters into the pool, so that the fermentation material generates a certain displacement in the pool. The material is sent to the tipping machine layer by layer from top to bottom, and the material is piled in the fermentation tank layer by layer from bottom to top after discharge through the discharge port. The material in the tank has a continuous constant distance gradual backward movement, thus forming a continuous aerobic fermentation process, so as to complete the stacking work of the material.

The slot tipping machine is the core equipment for aerobic dynamic composting

fertilizer granulator Feb 23, 2024

The slot type tipping machine is suitable for fermenting and flipping organic waste such as agricultural and animal husbandry, animal manure, sludge and garbage, filter sludge from sugar factories, residue cake, and straw sawdust. The slot type tipping machine is widely used in organic fertilizer plants, compound fertilizer plants, sludge disposal sites, horticultural fields, and mushroom cultivation sites for fermentation, maturation, and water removal operations.

The slot type composting machine is the core equipment of aerobic dynamic composting. As a new type of efficient machine that replaces manual labor and forklifts for material flipping, it is the mainstream product that affects the development trend of the composting industry.

The role of tank type composting machine in agricultural and animal husbandry machinery fermentation equipment (in composting production):

1. Mixing function in raw material conditioning. In fertilizer production, some auxiliary materials must be added to adjust the carbon to nitrogen ratio, acidity, water content, etc. of the raw materials. The main raw materials and various auxiliary materials roughly stacked together in proportion can be stirred by a stacker to achieve uniform mixing and tempering.

2. Mediate the temperature of the raw material pile. During the operation of slot type composting machine, the raw material pellets are fully in contact and mixed with the air. The material pile can contain a large amount of fresh air, which helps aerobic microorganisms to actively produce fermentation heat and increase the pile temperature; When the temperature rises, the replenishment of fresh air can lower the reactor temperature. Forming a state of alternating between medium temperature, high temperature, medium temperature, and high temperature, various beneficial microorganisms grow and reproduce in the temperature range they adapt to.

3. Improve the permeability of raw material piles. The flipping system can process materials into small clumps, making the sticky and dense material pile fluffy and elastic, forming a suitable porosity.

4. Adjust the moisture content of the raw material pile. The suitable moisture content for raw material fermentation is around 55%, and the moisture standard for finished organic fertilizer is below 20%. During fermentation, biochemical reactions generate new water, and the consumption of raw materials by microorganisms also causes water to lose its carrier and free up. Therefore, with the process of fertilizer production, timely reduction of water content, in addition to evaporation formed by thermal conduction, the flipping of raw materials by the flipping machine will form forced water vapor emission.

5. Special requirements for achieving composting technology. For example, crushing raw materials, giving the raw material pile a certain shape, or achieving quantitative displacement of raw materials.