Market prospects for processing fertilizers in chicken manure organic fertilizer production lines

fertilizer granulator Feb 23, 2024

Chicken manure organic fertilizer is organic fertilizer production line equipment: dehydration, fermentation, grinding, screening, mixing, granulation, drying, coating and other processes made of organic fertilizer, if it is powdered organic fertilizer, you do not need organic fertilizer granulator. If you want to invest in chicken manure organic fertilizer processing plants or sell chicken manure organic fertilizer, you are more concerned about a problem – what is the market prospect of chicken manure organic fertilizer? Is it worth the investment?

Chicken manure organic fertilizer market prospects are still good, the development potential is great, why say so? Read the following analysis to understand!

The market prospect of chicken manure organic fertilizer has great potential for development, for the following reasons:

1. Promoting agriculture through science and technology is the fundamental road to agricultural development. Fertilizer is an important material basis for agricultural development. The heavy application of chemical fertilizer causes soil compaction and agricultural product quality degradation, and the utilization rate of fertilizer decreases. In the past 30 years, more and more agricultural experts and governments in the world have actively advocated reducing the use of chemical fertilizers, and more green fertilizers such as organic fertilizers and bio-organic compound fertilizers, and the rise of the “green revolution” of fertilizers, that is, the concept of green environmental protection.

2. The large amount of fertilizer application, resulting in soil compaction and agricultural product quality degradation, in order to improve this situation, the state launched the “organic fertilizer instead of fertilizer” subsidy amount support policy, and vigorously promote, encourage everyone to apply organic fertilizer, promote the implementation of the implementation, colleagues promote the rapid development of organic fertilizer equipment industry.

3. The large use of chicken manure organic fertilizer, on the one hand to protect the soil fertility, to achieve permanent fertility, crops, plants, etc. can supplement their needs of organic matter, to achieve strong roots, improve the yield of the role. On the other hand, an agricultural circular economy without waste discharge has been formed, which protects the safety of the rural environment.

From the above point of view, chicken manure organic fertilizer is worth investment, is a good project.

How to achieve the recycling and utilization of waste in organic fertilizer equipment

fertilizer granulator Feb 23, 2024

Although the development of livestock and poultry breeding has greatly promoted the income of farmers and enriched people’s diet structure, the harm caused by livestock and poultry feces to the environment cannot be ignored. While developing the economy, environmental benefits should be taken into account. Therefore, the secondary utilization and pollution-free treatment technology of livestock and poultry feces are the necessary technologies for the livestock and poultry breeding industry in the future. The production of antagonistic bio organic fertilizer by using livestock and poultry manure has taken into account both economic and environmental benefits, completed the secondary utilization and pollution-free treatment of livestock and poultry manure, minimized the impact of livestock and poultry manure on the environment, and opened up a new income generating channel for farmers.

To produce organic fertilizer efficiently, the use of organic fertilizer equipment is an inevitable choice. The processing of organic materials requires a process of degradation and aging, so how is this process achieved? Tank aerobic fermentation process is the aerobic fermentation process of organic fertilizer, and the principle of high temperature aerobic rapid composting technology is practical. The above is the process of microbial decomposition of organic materials. In this process, organic matter is converted into small molecules of fulvic acid under the action of microorganisms, unusable nutrients are decomposed into available ammonium phosphorus and potassium, and large molecules are converted into fulvic acid. The conversion of protein into small amino acids to achieve the degradation of organic matter is a process of organic matter conversion. At the same time, the compost material also gathers a lot of heat, so that the compost temperature reaches more than 60 ° C, and lasts for a period of time, and has a killing effect on pathogenic bacteria and weed seeds, so as to achieve the harmless composting process. The low temperature aging process of organic fertilizers allows organisms to gently multiply and continue to break down organic matter. In addition, organic matter in the process of reproduction, decomposition, can secrete a large number of biological stimulants, improve the quality and efficiency of organic fertilizer.

During microbial activity, a large amount of oxygen is required, the height of the tank compost is high, and it is difficult to reaerate, which requires external force to force aeration in the pile. The forced aeration system of the organic fertilizer production line equipment, high ventilation rate and automatic control perfectly solve all the needs of the process.

Raw material fermentation and granulation process of cow manure organic fertilizer production line

fertilizer granulator Feb 23, 2024

The problem of cow manure in cattle farms is a headache for farmers. The foul smelling and baked cow manure not only pollutes the environment, but also has an impact on the lives of surrounding people. Making cow manure into organic fertilizer can not only preserve fertilizer, water, and prevent diseases and pests, but also increase crop yield and improve crop quality by applying organic fertilizer.

Control of moisture content in organic fertilizer raw materials of cow manure: When fermenting cow manure, the moisture content should be controlled, and the method of judgment is to hold a handful of material tightly with your hand, see water between your fingers but do not drip, and the material will scatter when it falls to the ground. During the fermentation period, if there is less water, the fermentation will be slow, and if there is more water, it will affect the ventilation of the material. Therefore, we must control the moisture content well.

After the raw materials of organic fertilizer equipment for making cow manure are fermented and matured, they are crushed by a semi wet material crusher, screened through a drum screen, and the coarse materials are screened out before fermentation. The fine materials can be granulated, resulting in a more beautiful appearance and higher granulation rate.

After fermentation, the material (with a moisture content of 35%) is mixed by a mixer, passed through an organic fertilizer granulator, and then dried by an organic fertilizer dryer. It is cooled by a cooling machine and screened by a drum screening machine. Unqualified products are then returned to the mixer. Qualified products can be coated with medium and trace elements such as calcium, magnesium, and sulfur through a coating machine and a powder mixing machine, and can be stored in a silo or packaging machine.

The organic fertilizer production line for cow manure processing can directly dry poultry and livestock manure with a moisture content of up to 70% -80% at once to about 13% of the safe storage moisture, facilitating the production of organic fertilizers. The entire drying process is carried out in a closed system, thereby reducing environmental pollution during the drying process. The livestock and poultry organic fertilizer production line consists of a hot air stove, conveying equipment, feeding device, drum dryer, transmission device, control system, discharge device, dust removal device, and smoke exhaust and air induction system.

The advantages of organic fertilizer chain composter equipment fermentation

fertilizer granulator Feb 23, 2024

With the rapid development of society, the chain compost turning machine slowly into people’s lives, is gradually familiar with more and more people, it not only has excellent characteristics, and the service life is relatively long-term, so what are his advantages? Let’s take a closer look at it.
The product characteristics and basic principle of the chain compost turning machine: The chain compost turning machine is suitable for the aerobic compost of organic chemical solid waste such as livestock excrement, silt and domestic waste treatment. The organic fertilizer equipment works on the slide rail of the fermentation tank, and its high efficiency is beneficial to accelerate the fermentation compost of the raw materials in the fermentation tank, reduce water and improve the quality of the compost. Product features Chain flat type flipping machine selected with chain transmission system, flipping support point of the plate structure, flipping friction resistance bar electric environmental protection and energy saving, suitable for shape groove work; The flip plate is equipped with soft tensioning and ductility damping system software to maintain the efficient operation of the transmission device and working components; The tilting plate is equipped with a replaceable wear-resistant bevel tooth cutter, which has a strong crushing ability and a very good oxygenation effect.

When flipping, the raw material stays on the pallet for a long time, is scattered at a low level, has sufficient contact with the atmosphere, and is easy to rain; According to the vertical and vertical moving can complete the tank body random parts of flipping work, flexible maneuvering; The adjustment of the components in the flipping work is controlled by the hydraulic transmission system, and the stability is convenient in the soft work. Long distance remote control of the equipment forward, sideways, flipping and rapid backward work, improve the actual operation of the natural environment; Optional tank type raw material concrete distributor, automatic feeding equipment, solar power generation fermentation room and natural ventilation hydrolysis acidification pool system software; The configuration of shifting machine can complete the work of multiple slots of a flipping machine, saving the investment of organic fertilizer production line.

Methods for increasing the output of disc granulators in organic fertilizer production lines

fertilizer granulator Feb 23, 2024

Disc granulator (also known as ball plate, disc granulator), has the characteristics of simple structure, low cost, convenient maintenance, etc., then what are the ways to improve the output of organic fertilizer production line disc granulator?

1. According to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the water content of the powder is controlled at about 30-28%.

（1）The water content is too large, too many balls, the surface of the ball is very sticky, easy to block the screen surface;

（2）How to determine the volume of particle water in the production process of organic fertilizer equipment: the most simple and practical method – feel method: grab a ball from the disk granulator, the hand can be a ball, and the finger can be released. In this way, the particles are more, the yield is high, and it is not easy to plug the screen surface.

2. Strictly control the quality of various raw materials such as fertilizers in accordance with the formula of compound fertilizers.

（1）Raw material discharge, feed strictly prohibit the use of iron blocks, stones greater than 10mm, wood blocks greater than 10mm. The quality index of rice bran and rice sand is not much, which seriously affects the yield.

（2）The powder size used as a compound fertilizer is 70-90 mesh.

（3）Do a good job in technical training, improve the technical quality of workers and operational skills.

3. The working mechanism of the nozzle must be mastered when selecting the nozzle: according to the theory of fluid mechanics, it has been proved that the greater the pressure, the smaller the through hole, and the larger the droplet diffusion surface. Under the same pressure, the nozzle hole is small and the droplet density is small. The spray hole is large and the droplet density is large.

（1）The smaller (or larger) the feed droplet size, the lower (or higher) the yield.

（2）The denser (or thinner) the feed drop, the more (or less) the feed liquid, and the higher (or lower) the discharge volume.

（3）In general, B type spherical spiral or B1 type basic spiral nozzle is the best choice for disk feeder.

Good blade, uniform particle size beautiful, blade material must be 16m, the blade is divided into two before and after, there is no gap between the two blades.

The new organic fertilizer production line can solve the granulation process of feces

fertilizer granulator Feb 23, 2024

With the new organic fertilizer production line equipment, you don’t have to worry about the shortage of organic fertilizer in your life. As long as you need organic fertilizer, you can use organic fertilizer equipment. This organic fertilizer equipment has many functions, in addition to solving the problem of insufficient organic fertilizer, but also to solve other problems. So, what problems can organic fertilizer equipment solve?

There is no doubt about the development of organic fertilizer equipment in the ecological green organic industry. It is recommended to use chicken manure processing organic fertilizer equipment, less chemical fertilizer will make the environment better! In intensive agriculture, the application of organic fertilizer is the way to fertilize the soil. However, modern farmers no longer like to apply traditional farm fertilizer, the development of commercial organic fertilizer industry has become a new fertilizer industry in China, long-term application of chemical fertilizer will make the soil hard. How can organic fertilizer solve the hardening problem and improve the quality of ten soils? Is the long-term use of organic fertilizer really better than chemical fertilizer? The research results of chicken manure organic fertilizer equipment manufacturers show that Compared with chemical fertilizer application, long-term application of organic fertilizer not only significantly improved soil microbial biomass, diversity and soil enzyme activity, but also uniform the distribution of soil microbial groups, increased the abundance of beneficial plant bacteria such as pseudomonas, bacillus and Bacteroides, and significantly reduced lactic acid in acid-happy environment. This is the fundamental reason for long-term application of organic fertilizer to inhibit soil acidification.

Organic fertilization also significantly increased the number of copies of functional genes associated with soil nitrogen cycling. At the same time, the application of organic fertilizer and organic inorganic compound fertilizer can also reduce the decomposition of soil organic matter and contribute to the accumulation of organic matter and ten soil aggregate structure. These results provide important theoretical support for increasing the amount of organic fertilizer and reducing the amount of chemical fertilizer.

The fermentation process of treating agricultural waste into organic fertilizer

fertilizer granulator Feb 23, 2024

The organic fertilizer machine for processing agricultural waste into organic fertilizer is a type of organic fertilizer that uses animal manure, urban household waste, crop straw, agricultural by-products, and organic waste generated from food processing as raw materials, combined with multifunctional fermentation bacterial agents to quickly deodorize, decompose, and dehydrate, and then processed by stirring and organic fertilizer granulator.

The fermentation process of agricultural waste treatment into organic fertilizer production equipment is divided into: composting, heating, flipping, odorless, loose, and composting. When composting, 80% of animal manure and 20% of straw are crushed and mixed. The ratio of straw to feces can be determined based on the moisture content of the feces. Generally, fermentation requires a moisture content of 65%, which means kneading it into a ball with your hands, seeing water between your fingers, but not dripping, and releasing it to dissolve. Then add corn flour or rice bran and bacterial strains. The function of corn flour is to increase sugar content for bacterial fermentation, allowing multi-dimensional complex enzyme bacteria to quickly gain an advantage. Add the prepared mixture to the mixer for stirring, stirring evenly and thoroughly without leaving any lumps.

The machine for treating agricultural waste into organic fertilizer is divided into two stages: fermentation and granulation:

1. Pre fermentation section: Organic fertilizer fermentation equipment, high humidity material crusher, drum screening machine.

2. Post granulation section: mixing mixer, organic fertilizer granulator, disc granulator, wet stirring toothed granulator, organic fertilizer dryer, rotary cooling machine, drum screening machine, rotary coating machine, automatic weighing and packaging machine, intermediate belt conveyor connection.

Equipment composition and price of pig manure organic fertilizer production line

fertilizer granulator Feb 20, 2024

If pig manure is directly returned to the field, it will burn the roots and damage the seedlings. Pig manure can be processed into organic fertilizer through fermentation, biogas, and biogas slurry. The complete set of pig manure organic fertilizer equipment processing organic fertilizer is a more suitable method for current breeding farms. The whole process is mechanized, with low investment costs and fast cost recovery. Our company’s complete set of pig manure organic fertilizer equipment is professional in processing pig manure, which can make pig manure undergo harmless fermentation treatment and become organic fertilizer, The organic fertilizer made from pig manure has a very high nitrogen content. Pig manure organic fertilizer can maintain fertilizer and water, prevent diseases and pests, and increase crop yield.

The pig manure organic fertilizer production line equipment is suitable for direct granulation of fermented livestock and poultry manure, sugar factory filter sludge, urban sludge, papermaking sludge, wine tanks, straw, peat and other coarse fiber organic waste with a moisture content of about 30%. It can produce pure organic fertilizer with spherical particles, organic-inorganic compound fertilizer, and bio organic fertilizer. How much does it cost to invest in small-scale organic fertilizer equipment to establish an organic fertilizer processing plant? The environmentally friendly organic fertilizer production line is a complete set of production equipment that uses fresh chicken manure, cow manure, pig manure, sheep manure, solid waste straw and other animal and plant residues as raw materials, and undergoes a series of processing treatments to produce natural organic fertilizers.

The price of organic fertilizer production line is mainly based on the output selected by the customer. The price varies depending on the equipment configuration. We will design a suitable organic fertilizer production and processing production line according to the customer’s needs in detail. We can also make appropriate plans based on the investment budget. The price of organic fertilizer production line varies with different output. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate equipment configuration for the organic fertilizer production and processing production line based on the expected investment.

The Progress of Organic Fertilizer Equipment Promotes the Development of Modern Agriculture

fertilizer granulator Feb 20, 2024

The entire organic fertilizer production line includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other process flows. The small and medium-sized extrusion granulation production line consists of a complete set of equipment including a mixer, conveyor, disc distributor, roller extrusion granulation machine, drum screening machine, drying machine, bucket elevator, finished particle warehouse, automatic packaging scale, etc. The process layout is compact, the operation is simple, and the operation is reliable.

At present, the rural development has been in the transition period, a large number of surplus labor in the countryside flow to the city, land circulation, towards large-scale intensive development, a lot of land has been contracted out to develop the tertiary industry. The acceleration of rural urbanization development has increased the rural machinery market and organic fertilizer equipment space, and more modern machinery and equipment will serve agriculture more. Compared with industry and service industry, the development of China’s agriculture is slow and backward, and this phenomenon of uncoordinated synchronization has also been attached importance by the state. In some European and American countries are basically in the form of farms, basically achieve agricultural mechanization, thousands of acres of rural areas may only need a few people to plant, fertilization can be used to spray, irrigation has modern irrigation tools, “foreign fruit picking is mechanical, because the artificial is very expensive, all artificial fruit is generally expensive, The future of agricultural mechanization is highly functional mechanization.” The organic fertilizer production line equipment involved in agriculture has great potential in the future, and China’s agricultural efficiency cannot be improved without mechanization. All kinds of machinery, organic fertilizer equipment, processing enterprises into agriculture, it is best to be as a service company, rather than their own participation in farming this scale is just right, and there will be no environmental pollution.
The centralized development of agriculture in the future will inevitably lead to the continuous progress and improvement of large machinery, and the continuous development of science and technology requires people to predict the future trend with an advanced vision, which is also what the managers of organic fertilizer equipment production enterprises should see. The realization of rural urbanization needs the support and support of the machinery industry, without modern organic fertilizer production equipment, planting equipment, agricultural product processing equipment, etc., the modernization of agriculture is out of the question. Opportunities and challenges coexist, the opportunity of the acceleration of the process of agricultural urbanization needs to be grasped by machinery and fertilizer production equipment enterprises, while many unpredictable changes in the future, but also need manufacturers to prepare for the rainy day, consolidate the foundation, in order to remain unchanged.

Granulation process of flat die granulator organic fertilizer

fertilizer granulator Feb 20, 2024

Fertilizer granulator machine is to be designed and used to produce the organic fertilizer granulator or compound fertilizer granulator.In the fertilizer manufacturing process,it is to be designed and equipped in the fertilizer manufacturing process to finish the granulation process.
In organic fertilizer production line,it is to be equipped with different type and series fertilizer machine to finish the production process.The fertilizer granulation machine has important features of organic fertilizer granulator:
1.The particles produced are apherical;
2.The content of organic matter can be as high as to realize the granulation of pure organic matter;
3.The organic particles can be embedded with each other under a certain force,so there is no need to add binder during granulation.
4.The particles are solid and can be screened after granulation to reduce the engery consumption of drying.
5.The organics after fermentation do not need to be dried,and the moisture content of raw materials can be 20-40%
And the flat die granulator machine is usually to be used in biofertilizer production line to finish the granulation process.In the bio organic fertilizer production,how to work of the flat die granulator machine.The screened raw materials are fed into the flat die granulator evenly,and the cylinndrical particles are extruded under the extrusion of the die. After extrusion and granulation,the organic fertilizer particles have moderate hardness and neat shape.The particles enter into the thrower,and rotate and rub with the inner wall of the thrower.The shape is smooth,the size is even,and it is easy to use.The temperature of flat die granulator is low in the process of processing,and it can be better maintain the internal nutrients of raw materials.After particle forming,drying and cooling steps can be omitted,and finishing can be continued. After drying, cooling, screening, packaging and storage.

The flat die granulator is simple in operation and low in energy consumption. The pelletilizing production line of flat die organic fertilizer integrates fermentation and processing, with mature technology and high value of commerical organic fertilizer. Organic fertilizer products not only provide comprehensive nutrition for crops,but also have long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.
The fertilizer granulation process, which using the fertilizer equipment to finish the production process is more simple and easier to be operated. At the same time,the using of the fertilizer equipment also improve the working efficient of the fertilizer production process.