Performance and characteristics of animal manure semi wet material crusher

fertilizer granulator Nov 29, 2023

The semi wet material crusher for animal feces is a new type of single rotor reversible crusher developed by our company, which is specialized in the crushing of fermented poultry feces, urban sludge, pharmaceutical residue, alcohol residue, and water content between 20% and 40%. It has good crushing effect and does not require screening. It has strong adaptability to the water content of materials, especially for fermented decomposed garbage or other materials with a water content ≤ 30%. The particle size of the powder can reach 20-30 mesh, which can meet the feed particle size requirements of general organic fertilizer, bio organic fertilizer, and powdered organic fertilizer granulation equipment. It is an ideal equipment for organic fertilizer equipment.

Performance and characteristics of a semi wet material crusher for animal feces containing medicinal residues:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.

2. Large output and low energy consumption, saving over 40% of electricity consumption under the same output. Equivalent to two hammer crushers combined into one, a reasonable design combination forms a wet material crusher, with two sets of rotors used in series.

3. The semi wet material crusher is not clogged or stuck, has good concession, high safety factor, and will not be safely blocked. It does not affect production on rainy days and automatically cleans the mud;

4. The hanging head has a long service life, and the hanging head that can be used on eight sides significantly improves utilization, reduces usage costs, and reduces maintenance time.

Working principle and advantages of organic fertilizer equipment for chicken manure fermentation and flipping

fertilizer granulator Nov 29, 2023

Chicken manure fermentation and flipping organic fertilizer equipment is commonly referred to as guide rail flipping machine, track type flipping machine, flipping pile machine, etc. It can be used for the fermentation and flipping of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural fields, and mushroom cultivation plants. The flipping span can be between 3-30 meters, and the flipping depth can reach between 0.8-1.8 meters. There are multiple specifications and models of double groove and half groove to meet the different needs of customers.

The chicken manure fermentation and flipping organic fertilizer equipment is used to uniformly and thoroughly stir the fermentation materials in the organic fertilizer fermentation tank, completely solving the manual operation problems of high labor intensity, poor working environment, and low production efficiency. This provides strong support for optimizing product quality, improving production efficiency, and expanding production. It can be used in conjunction with a mobile device and can achieve the function of multiple slots for one machine. The fermentation tank equipped with it can be used for both continuous and batch discharge. High efficiency, smooth operation, sturdy and durable, and even flipping and throwing.

The chicken manure organic fertilizer tipping machine belongs to the ground stacking and fermentation mode, and is currently a fertilizer making mode that saves civil engineering and human resources. It is necessary to mix and crush the materials in a long strip stack by a turner at regular intervals, and decompose organic matter under aerobic conditions. It also has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the stacker is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Created a better aerobic environment for material fermentation. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, which meets environmental protection requirements.

Three forms of granulation for processing fertilizers in compound fertilizer production lines

fertilizer granulator Nov 29, 2023

In the drum granulator, steam, ammonia gas or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and barite slurry are introduced into the drum to complete the granulation process of chemical reaction and heat supply in the cylinder; or the cold granulation process of compound fertilizer with a small amount of water is added. The materials to be granulated are rolled and rotated in the cylinder, and agglomerate into balls under certain humidity and temperature, Complete the ball making process.

NPK fertilizer granulator of compound fertilizer is produced by non drying process at room temperature, with one-time molding and output of 1-4t / h. Complete set of equipment process layout compact, scientific and reasonable, advanced technology. Energy saving and consumption reduction, no three wastes discharge, stable operation, reliable operation and convenient maintenance. It is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials with high granulation rate. NPK fertilizer granulator can produce various concentrations and types of compound fertilizers (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).
The new type two in one organic fertilizer granulator is used to granulate the compound fertilizer. The function of this system is to make particles from the materials which have been mixed completely. Its advantages are: wide adaptability of raw materials, especially suitable for use. Organic materials have wide requirements on raw material density and moisture content, stable granulation, high particle forming rate, uniform appearance of finished products, and not easy to be broken.

Product characteristics of a new type of pig manure organic fertilizer granulator with an hourly output of 5 tons

fertilizer granulator Nov 29, 2023

A new type of pig manure organic fertilizer granulator with an hourly output of 5 tons. The drum granulator is a commonly used granulator in the production of compound fertilizers, organic fertilizers, biological fertilizers, controlled release fertilizers, and other fertilizers. It is suitable for cold and hot granulation as well as large-scale production of high, medium, and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a quantitative amount of water or steam, the basic fertilizer is fully chemically reacted after being humidified in the cylinder. Under the set liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

Working principle of organic fertilizer granulator: By utilizing the high-speed rotating mechanical stirring force and the resulting aerodynamic force, the fine powder material is continuously mixed, granulated, spheroidized, extruded, collided, dense, polished and other processes in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the speed, and the smaller the particle.

The organic fertilizer granulator is particularly suitable for granulating lightweight fine powder materials, which is more suitable for granulating organic inorganic compound fertilizers. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 50 mesh. Typical application materials include chicken manure, pig manure, cow manure, carbon black, clay, kaolin, nitrogen, phosphorus, potassium, and other organic and inorganic compound fertilizers

Product features of a new type of pig manure organic fertilizer granulator with an hourly output of 5 tons:

1. The ball forming rate reaches 70%, the ball forming strength is high, and there is a small amount of returned material with small particle size, which can be re granulated;

2. Heating with steam to increase the temperature of the material, reducing the moisture content of the material after balling, and improving the drying efficiency;

3. The barrel of the machine is lined with special rubber plates or acid resistant stainless steel plates, which are corrosion-resistant and wear-resistant. At the same time, it achieves automatic scar removal and tumor removal, eliminating the traditional scraper device.

The fermentation process and characteristics of chicken manure organic fertilizer tipping machine

fertilizer granulator Nov 29, 2023

The track type organic fertilizer tipping machine for chicken manure and straw fermentation works on the fermentation tank, usually driven by an electric motor. Due to the high-speed rotation of the drum of the track type composting machine for cow manure and straw fermentation, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank. At the same time, the materials are flipped backwards by the drum and loosely stacked. Through an electric transmission device, the flipping machine can achieve automatic lifting and rotation of the drum. The flipping machine can move from one fermentation tank to another through a moving crane, and multiple fermentation tanks can use a single tank type flipping machine.

In addition to various models such as size, the organic fertilizer flipper for chicken manure is also divided into A and B types. Type A is suitable for viscous substances such as fresh chicken manure, filter mud, furfural, etc; B-type is suitable for planting bulk materials such as straw, grass, mushrooms, etc. It can meet the needs of producers of multi-level organic fertilizers and mushroom cultivation. Suitable for the process requirements of sludge composting and microbial fermentation of livestock and poultry manure, it can effectively mix sludge, viscous chicken manure and other materials with bacterial strains and straw powder. Created a better aerobic environment for material fermentation. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, which meets environmental protection requirements. Ground stacking fermentation is currently a more advanced and efficient fertilizer production model that saves civil engineering and human resources. Materials need to be stacked into long strips, and stirred and crushed by a turner at regular intervals. Organic matter is decomposed under aerobic conditions. It also has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. Some auxiliary facilities can also be added, such as automatic sprinkling devices.

The chicken manure organic fertilizer flipper is suitable for aerobic fermentation, and is used in conjunction with solar energy in the fermentation chamber, fermentation tanks, and migration. It can also be used for discharging bulk materials. High efficiency, smooth operation, durable, and even turner. Start with soft start and low impact load. This material has certain fracture and mixing functions. Travel switch, limit and safety function.

The working advantages of drum granulator in NPK compound fertilizer production line

fertilizer granulator Nov 29, 2023

Drum granulator is a kind of granulating equipment widely used in the production of compound fertilizer, organic fertilizer, biological fertilizer, controlled release fertilizer and other fertilizers. It is suitable for cold, hot granulation and large-scale production of high, medium and low concentration compound fertilizer.
The main working mode of the drum granulator is wet granulation. Through a certain amount of water or steam, the basic fertilizer can be fully chemically reacted after being humidified in the cylinder. Under a certain liquid phase condition, with the help of the rotating movement of the cylinder, the extrusion force between the material particles can be produced to agglomerate into pellets.

The process flow of compound fertilizer production line of drum granulator is divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle grading, particle cooling and finished product packaging. Compound fertilizer can provide rich nutrients for crops. The production process of compound fertilizer is to combine the main nutrient elements (such as N, P, K and other trace elements) needed by crops into grains suitable for cultivation by chemical technology, and then the crops absorb the nutrients from the soil.
The drum granulator cylinder is lined with special rubber plate or acid resistant stainless steel plate, which realizes automatic scar removal and tumor removal and cancels the traditional scraper device. The NPK fertilizer granulator has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, convenient operation and maintenance, etc.

Crawler type tipping machine is an important equipment in organic fertilizer fermentation

fertilizer granulator Nov 29, 2023

Crawler type turner is an important equipment in the fermentation process of organic fertilizer production. The main functions of the organic fertilizer turner are flipping, stirring, and crushing. There are generally two types of organic fertilizer tipping machines, one is a ground walking tipping machine, and the other is a trough tipping machine that walks on the trough track. There are two types of ground walking stackers: wheeled and tracked. Nowadays, most of them have tracked stackers, which are suitable for walking on various road surfaces and will not slip when the raw materials are thick.

During the operation of the tracked overturning machine, the whole vehicle rides on a long strip of fertilizer foundation that has been pre stacked. The rotating blade shaft mounted under the frame flips, fluffiens, and moves the fertilizer raw materials. After passing by, the vehicle tampers with new strip piles. During the flipping process, the material is lifted by a high-speed rotating drum and moved back a certain distance. Therefore, during the flipping process, the flipping machine can scatter and crush the material, and take away some moisture.

The fully hydraulic track overturning machine is sturdy and durable, with strong power, advanced technology, and more importantly, it has a large output and strong overturning ability, and is known as the fighter jet in the overturning machine. In terms of walking, it relies on tracked walking and hydraulic lifting adjustment of the flipping drum, with a high degree of automation and easy operation to master. Organic materials are stacked in large piles and strips. With this equipment, not only can they be easily flipped and thrown, but large blocks of the material can also be crushed. It is a professional flipping equipment for converting organic materials into organic fertilizers through oxygen consuming fermentation.

The fully hydraulic tracked stacker adopts a tracked walking design, which can move forward, reverse, and turn, and is operated and driven by one person. As the material gradually dehydrates, the knife equipped with a crushing device can effectively crush the plates formed during the fermentation process of fertilizer, not only saving a crusher, but also greatly improving the efficiency of crushing and reducing costs

Application of Organic Fertilizer Crusher in Fertilizer Production Line

fertilizer granulator Nov 29, 2023

The organic fertilizer crusher is a type of fine crushing equipment that is optimized and designed based on advanced domestic and foreign fine crushing equipment. It is a non screening and adjustable fine crushing equipment and can be widely used as the mainstream equipment in mineral processing equipment. It can be used for the final crushing of various materials such as mixtures, gypsum, coal gangue, slag, copper ore, etc. It is also a commonly used crushing equipment in the compound fertilizer industry, suitable for the crushing of raw materials and return materials, especially for materials with high moisture content, strong adaptability, not easy to block, and smooth feeding.

The organic fertilizer crusher has strong adaptability to materials with high moisture content, is not easy to block, and has smooth feeding. The material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After being impacted, the material is compressed and broken, and then collides with the inner wall of the casing for counterattack before colliding with the hammer. During the falling process, it undergoes several impacts and becomes powder or particles below 3mm, which are discharged from the lower part.

The structure of the organic fertilizer crusher consists of a lower frame, casing, upper and lower shaft seats, main shaft, hammer head, hammer head bracket, belt pulley, motor frame, etc. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, upper and lower, which are installed on the upper and lower ends of the casing. The casing assembly is installed on the lower frame, and the main shaft is equipped with a hammer head and a hammer head bracket. The feeding hopper is installed on the upper part of the casing. In order to facilitate the loading and unloading of the hammer head, a flap is opened on the casing, Easy to disassemble and repair.

Advantages of organic fertilizer crusher: The inner wall of the machine casing is lined with polypropylene board, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of steel, which can effectively improve production efficiency. This machine has the characteristics of reasonable structure, easy operation, and strong applicability.

The granulation characteristics of roller extrusion granulator in NPK fertilizer production line

fertilizer granulator Nov 29, 2023

The double roller NPK fertilizer granulator is a new type of granulator which has been improved and updated. No drying room temperature process production, a molding, so far there are a variety of specifications. It has the advantages of less investment, quick effect and good economic benefit. And energy saving, no waste discharge, stable operation, reliable operation, convenient maintenance. The equipment has wide adaptability to raw materials, and is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials with high granulation rate.
The twin roll extrusion granulator uses the motor as the power to connect the belt to drive the two twin roll molds to rotate opposite to each other. Semicircular grooves with the same size are distributed on the mold, and the mold rotates to the contact point to form a circle. The particle size is determined by the selected abrasive tool and formed at one time. It is suitable for organic fertilizer, compound fertilizer, feed, chemical industry and other fields.
Equipment characteristics of NPK fertilizer granulator
1) Without any additives, the dry powder is granulated directly.
2) The particle strength can be adjusted. By adjusting the pressure of the roller, the strength of the finished product is controlled.
3) Cycle operation to achieve continuous production.
4) The output of finished products is high. No drying process, granulation at room temperature, one-time forming.
5) Complete sets of equipment, reasonable layout, advanced technology.
6) We provide users with overall design, technical guidance, complete supply, equipment commissioning, commissioning and one-stop service.

The working principle and advantages of urban sludge chain plate flipping machine

fertilizer granulator Nov 29, 2023

The urban sludge chain plate flipping machine device adopts an oil pressure device for lifting, and the flipping depth can reach 1.8-2.0 meters. The trough is as low as 2 meters from the ground and as high as 12 meters. It stays in the air for a long time, has a short fermentation cycle, and has a large daily processing capacity and annual production capacity.

The urban sludge chain plate flipping machine does not need to be equipped with a high-pressure forced oxygen supply and aeration system. The urban sludge papermaking sludge chain plate flipping machine provides oxygen to the materials uniformly and without dead corners during the flipping process. The oxygen supply penetration of the material layer is strong, and the aerobic fermentation is uniform, which can make the materials move in the tank or automatically discharge during stacking. The side of the fermentation tank can be equipped with a fixed copper sliding angle cable. The design of this machine is reasonable, and the motor consumes less power, The transmission adopts high-quality hard faced gear reducer, with low noise and high efficiency.

The urban sludge chain plate flipping machine can generate significant displacement of materials while flipping. After setting the relationship between displacement, fermentation tank length, and fermentation cycle, it can achieve automatic and continuous discharge of decomposed materials. The chain plate stacker has strong adaptability to materials and can handle powdery flocs.

The key parts of the urban sludge chain plate flipping machine, such as the chain, are made of imported components, which are durable and long-lasting. What other forms of stacker can do with three fermentation tanks, using a chain plate stacker is enough. The chain plate flipping machine is divided into two units: flipping unit and slot changing unit. The flipping unit is mainly responsible for moving back and forth within the fermentation tank, while the slot changing unit is responsible for moving back and forth between the flipping unit and each fermentation tank.

The urban sludge chain plate flipper is suitable for aerobic composting of organic solid waste such as poultry and livestock manure, sludge garbage, straw, etc. The walking system of this machine adopts the advantages of variable frequency speed regulation, good adaptability to different materials and smooth operation, high flipping efficiency, and the ability to perform deep groove operations, effectively shortening the fermentation cycle, improving production efficiency and product quality.