Fermentation process and advantages of organic fertilizer chain plate flipper

fertilizer granulator Dec 2, 2023

The organic fertilizer flipper is an ideal equipment that utilizes modern technology to convert agricultural waste, livestock manure, and organic household waste into high-quality bio organic fertilizer. The organic fertilizer flipper is suitable for ground strip fermentation and industrial production of bio organic fertilizers. The equipment has obvious advantages such as low investment, low energy consumption, fast fertilization, and high yield.

The organic fertilizer equipment chain plate overturning machine is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, garbage, etc. The machine operates along the track of the fermentation tank, and its high-efficiency flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality.

The organic fertilizer equipment chain plate overturning machine adopts a chain driven and rolling supported pallet structure, which has low overturning resistance, saves electricity and energy, and is suitable for deep groove operations. The flipping and throwing support plate is equipped with a flexible tensioning and elastic shock absorption system to protect the transmission system and work components for efficient operation. There are 390 detachable and replaceable wear-resistant curved tooth cutters on the flipping and throwing support plate, which have strong crushing ability and good oxygen filling effect on the material pile. When flipping, the material stays on the pallet for a long time, is scattered at a high position, comes into full contact with the air, and is prone to moisture reduction.

The organic fertilizer chain plate overturning machine can achieve flipping and throwing operations at any position in the slot through horizontal and vertical displacement, with flexibility and maneuverability. The lifting and lowering of the flipping and throwing working components is controlled by a hydraulic system, which works flexibly and safely. The machine can be remotely controlled for operations such as forward, lateral, flipping, and rapid backward movement, improving the operating environment. Optional slot type raw material feeder, automatic discharge device, solar fermentation chamber, and ventilation and aeration system. Equipping a transfer machine to change slots can achieve multi slot operation of a flipping machine, saving investment.

What are the materials suitable for the organic fertilizer disc granulator?

fertilizer granulator Dec 2, 2023

The disc type organic fertilizer granulator machine is reformed on the basis of Zhengzhou Huaqiang advanced technology. It is a volumetric metering feeding equipment. It can feed materials to the next process uniformly and continuously, and can bear large warehouse pressure. The fertilizer granulator machine price varies according to specifications and types.
Disc organic fertilizer granulator machine is widely used in chemical, petrochemical, pharmaceutical, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics and other fields.

As a fine material feeding equipment, it is suitable for conveying various non cohesive materials in powder, material or small state, such as pulverized coal, cement, clinker, limestone, shale, coal gangue, clay and other powder, granular or small block materials. It can be widely used in gold preparation plant, coal mining plant, chemical industry, capital construction and mechanized casting workshop for continuous, uniform and quantitative feeding and batching.
Disc organic fertilizer granulator machine is widely used in chemical industry for all kinds of materials with melting point less than 300 ℃ and need to be condensed and granulated. Such as: sulfur, paraffin, rosin, asphalt, meta anhydride, stearic acid, maleic anhydride; phenolic resin, petroleum resin, modified resin and other resin products; hot melt adhesive, synthetic soap, urea, additives, rubber and plastic additives and other products.
This machine has the advantages of simple structure, convenient adjustment and superior performance. This machine is suitable for conveying materials with particle size less than 50 mm. It is not suitable for conveying viscous and non flowing materials and materials with good fluidity.

Technological advantages and price of NPK fertilizer drum granulator

fertilizer granulator Dec 2, 2023

The organic fertilizer granulation equipment drum granulator is a molding machine that can manufacture materials into specific shapes. The cylinder is lined with special rubber plates or acid resistant stainless steel plates, achieving automatic scar removal and tumor removal, eliminating traditional devices. A drum type granulator, in which steam, gas ammonia, or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry are introduced to complete the chemical reaction and heating process of compound fertilizer granulation in the cylinder; Alternatively, in the cold granulation process of adding a small amount of water to the compound fertilizer, the materials that need to be granulated are rotated through the cylinder, causing rolling rotation when there is no material in the cylinder, and then agglomerated into balls at a certain humidity and temperature to complete the granulation process.
Zhengzhou Huaqiang drum NPK fertilizer granulator is the key equipment of compound fertilizer granulation. The fertilizer granulator machine price varies according to specifications and types. Flexible machine design and advanced processing technology make NPK fertilizer granulator and related equipment run together, which can form a small production line, or form a large production workshop, with high capacity and strong advantages of mechanized production.

The drum NPK fertilizer granulator has good granulation quality and is suitable for granulation of various light materials. It can ensure the high sphericity and good quality of pelletizing particles. The drum NPK fertilizer granulator has high ball speed. The high-speed rotation can combine the stirring force and gravity to form a strong and excellent treatment effect, so that the powder can be quickly mixed and granulated in the drum.
Drum NPK fertilizer granulator adopts advanced processing technology, and the whole machine can be said to give people a pleasant feeling in the industry!  

The organic fertilizer tank tipping machine is the core equipment of aerobic dynamic composting

fertilizer granulator Dec 2, 2023

The bio organic fertilizer tank aerobic fermentation equipment is a professional equipment independently developed by our company for the production of organic fertilizers. This machine has the characteristics of good mobility, high output efficiency, and convenient use. It can effectively improve labor productivity, save manpower, achieve the goal of reducing production costs, and further improve production quality. It is a new type of product with low investment and high return. It also has functions such as stirring and crushing, and is an essential production equipment in the organic fertilizer manufacturing industry. It basically replaces manual operation, reduces labor force, and improves production efficiency. It has been on the rise in our organic fertilizer production and processing industry.

The stirring function in the conditioning of organic fertilizer turner. In fertilizer production, some auxiliary materials must be added to adjust the carbon to nitrogen ratio, acidity, water content, etc. of the raw materials. The main raw materials and various auxiliary materials roughly stacked together in proportion can be stirred by a stacker to achieve uniform mixing and tempering.

After the organic fertilizer flipping machine flips the pile, a new stack is formed, and the new pile is fluffy and loose, creating a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizer. In this state, the flipped pile can rise to high temperature within 24 hours, allowing the pile to maintain high temperature for 2-3 days before flipping. This state has basically become fat in 7 days.

The slot type composting machine is the core equipment of aerobic dynamic composting. As a new type of machinery, it is not yet well-known in the national product catalog, but it has rapidly proliferated in the fertilizer machinery equipment family, becoming an application tool that replaces manual labor and forklifts for material flipping. It is the mainstream product that affects the development trend of the composting industry.

The granulation characteristics and application range of biological organic fertilizer granulator

fertilizer granulator Dec 2, 2023

The organic fertilizer granulator machine developed and produced by our company is based on the manufacturing principle, technology, development and repeated experiments on the basis of agitator granulator and drum granulator. The granulator can produce spherical granular products with low moisture content, easy drying, high molding rate, good strength and beautiful appearance. It is an ideal organism today Granulation equipment for organic fertilizer, organic inorganic fertilizer, organic fertilizer and inorganic compound fertilizer.

By using the high-speed rotating mechanical stirring force and the resulting aerodynamic force, the fine powder materials can be continuously mixed in the machine, granulation, spheroidization, extrusion, collision, densification, polishing and other processes, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥ 90%. The size of the particle diameter can be properly adjusted by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, the smaller the particles.
Application scope: This organic fertilizer granulator machine is especially suitable for granulation of light fine powder materials, especially for organic-inorganic compound fertilizer granulation. The finer the basic particles of fine powder materials are, the higher the sphericity of particles is, and the better the quality of pellets is. It is generally required that the particle size of the material should be less than 50 mesh before granulation. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, nitrogen, phosphorus, potassium and other organic-inorganic compound fertilizers are suitable 

Performance characteristics of organic fertilizer flipping machine for chicken manure fermentation

fertilizer granulator Nov 29, 2023

The chicken manure organic fertilizer turner is a green and environmentally friendly bio organic fertilizer that improves soil quality by utilizing the principle of oxygen consuming fermentation to turn pollutants such as livestock and poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. The flipping function effectively mixes and mixes animal manure, sludge, microbial agents, and straw powder evenly. Create a better aerobic environment for material fermentation. It can achieve one day of heating, 3-5 hours of deodorization, sterilization (which can completely kill the avian influenza virus in feces), and seven days of fertilization. Not only is it much faster than using other mechanical fermentation methods, but it is also much more efficient.

The mixing function of the chicken manure organic fertilizer flipper is very powerful in the deployment process of raw materials, which can effectively integrate various materials together. The temperature of the rotating motor can be adjusted according to the needs of the appropriate raw materials and air contact to absorb a large amount of fresh air for adjustment. The turning machine can effectively change the magnetic permeability of the materials, making them more flexible and nutritious.

The performance characteristics of the organic fertilizer tipping machine for chicken manure and straw fermentation:

1. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Equipped with a soft starter, the impact load is low during startup.

3. Equipped with a gear shifting hydraulic lifting system.

4. The gear teeth are sturdy and durable.

5. Limit travel switch.

The working principle and granulation characteristics of organic fertilizer disc granulator

fertilizer granulator Nov 29, 2023

Disc organic fertilizer granulator machine is widely used to transport various non viscous materials in powder, material or small state, such as pulverized coal, cement, clinker, chemical fertilizer, etc.
The disc organic fertilizer granulator machine has been developed for many times. It has the manufacturing experience of multi compound fertilizer granulator, and is made of high-quality anti-corrosion and wear-resistant materials. It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. It is an advanced compound fertilizer granulation equipment in China, and its products are all over the country. Granulator is widely used.

The working mode of disc granulator is different from drum granulator and agitator. The disc angle of disc organic fertilizer granulator machine adopts the whole arc structure, and the granulation rate can reach over 93%. The pelletizing plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reduces the labor intensity and improves the labor efficiency. The reducer and motor are driven by flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. The bottom of the pelletizing plate is reinforced by several radiating steel plates, which are durable and never deformed. Thickened, weighted and solid base design, without anchor bolt fixation, stable operation. The main gear of granulator is quenched by high frequency, and its service life is doubled. The pelletizing plate is lined with high strength glass fiber reinforced plastic, which is corrosion-resistant and durable. This plate has the advantages of uniform granulation, high granulation rate, stable operation, strong and durable equipment, long service life, etc. it is the ideal equipment selected by the majority of users.
The disc fertilizer granulator machine price fluctuates according to the price of raw materials, and the specific price is subject to consultation. New and old customers are welcome to consult.

Supporting equipment and process advantages of powder organic fertilizer production line

fertilizer granulator Nov 29, 2023

Pig manure is a relatively good organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Pig manure undergoes sufficient maturation and fermentation before application. Pig manure material is fermented through aerobic composting using a composting machine, and then fed into a pulverizer for powder production. The material is then mixed and stirred in a mixer and fed into a granulator using a conveyor; After granulation and shaping, it is sent to a dryer for drying, and then transported to a cooling machine for cooling by an elevator or belt conveyor. After cooling, it is sieved and directly packaged as coated products. The pig manure organic fertilizer production line has low investment and fast recovery efficiency.

The supporting equipment for the powdered organic fertilizer production line refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with a standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The use of organic fertilizer equipment to treat poultry and livestock manure has effectively achieved the recycling of waste, solved the environmental pollution problem caused by the arbitrary discharge of poultry and livestock manure, and turned waste into treasure, turning harm into profit, and minimizing the pollution and harm of poultry and livestock manure. This technology has formed industrialization, bringing good by-product income to many poultry and livestock farms, It is very important to significantly reduce the level of environmental pollution caused by poultry and livestock manure.

The powdered organic fertilizer production line reduces environmental pollution and greatly saves resources. It is of great significance for environmental protection and resource reuse. The organic fertilizer equipment will process the fully decomposed organic fertilizer by packaging it, and send the packaged organic fertilizer to the technology improvement production line.

Process characteristics of a dual axis horizontal continuous mixer for chicken manure fertilizer

fertilizer granulator Nov 29, 2023

The double axis horizontal continuous mixer for chicken manure fertilizer is suitable for continuous mixing of fertilizer powder, usually after automatic batching equipment. The working principle is that the material enters the mixing tank, is uniformly stirred through a pair of spiral blades installed on opposite rotating double axes, and enters the next granulation process.

The double axis horizontal continuous mixer for chicken manure fertilizer utilizes the synchronous rotation of two symmetrical spiral axes to evenly mix the crushed main and auxiliary materials of poultry and livestock manure. This mixer achieves the goal of conveying while stirring. Compared to traditional mixers, I have stronger coherence, larger output, and saves labor, reducing production costs.

The shell of the double axis horizontal continuous mixer for chicken manure fertilizer is mainly composed of plates and shaped steel, which are welded and formed in the manufacturing plant and assembled together with other components, serving as the support for the double axis mixer. The shell is tightly sealed and there will be no flying ash or leakage. The spiral shaft assembly is the main component of a dual shaft mixer, which mainly includes left and right spiral shafts, bearing seats, bearing sleeves, bearing covers, gears, sprockets, oil cups, blades, and other components. The manufacturing accuracy of the left and right spiral shafts requires high precision, good process performance, and strict matching requirements with the bearing seat, bearing sleeve, and bearing cover.

With the processing of cow and sheep manure, bio organic fertilizer equipment covers all equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales. The organic fertilizer production line can effectively solve the environmental pollution caused by organic waste in industries such as livestock and poultry breeding, which is conducive to improving the safety and quality of agricultural products. It lays a good foundation for human comprehensive consumption of green and organic food, and the ecological and environmental benefits are extremely significant.

The Widespread Application of New Fertilizer Granulator in NPK Fertilizer Production Line

fertilizer granulator Nov 29, 2023

The new NPK fertilizer granulator is widely used in the granulation of organic and inorganic fertilizers. Due to more granulation rate, stable operation, strong and durable equipment and long service life, it is selected as the ideal product by the majority of users. There are many kinds of internal and external rotating agitating gear granulator developed and produced by our company. The fertilizer granulator machine price varies according to specifications and types. We can also develop and produce other specifications of internal and external rotating stirring gear granulator according to the requirements of users. The shell of NPK fertilizer granulator is made of thickened seamless steel pipe, which is firm and durable. In addition, the stable base design makes its operation more stable.

Our company develops and produces the series of new NPK fertilizer granulator, which is based on the comprehensive development and careful development of the agitator and drum granulator technology. After repeated experiments, the machine has the advantages of normal temperature production, bacteria protection, reasonable structure design, and can produce spherical type granular products. The produced granules have low moisture content, easy drying, high molding rate, good particle strength and beautiful appearance It is an ideal granulation equipment for bio organic fertilizer, organic inorganic fertilizer, organic fertilizer and inorganic compound fertilizer.
The new NPK fertilizer granulator can greatly reduce the moisture content of the material during granulation, reduce the load of the dryer and increase the output of the whole machine. Variety development, can produce nitrogen, phosphorus, potassium nutrients from 20-48% kinds of brand compound fertilizer. High nitrogen compound fertilizer with more than 20% nitrogen element, special fertilizer of various brands, organic and inorganic compound fertilizer with flexible nutrient distribution ratio.