How to solve the problem of high moisture content in fertilizer particles after granulation

fertilizer granulator Apr 25, 2024

Whether it is in the organic fertilizer production line or npk fertilizer production line, after the organic fertilizer granulator (roller granulator, disc granulator, drum granulator, etc.), the fertilizer granules will have moisture. How to find a way to deal with the granules What should I do if the moisture of fertilizer granules is too high after granulation? Then we will use coolers in the production of organic fertilizer production equipment. The cooler is the main equipment of the production system on the fertilizer processing line, with a simple structure and good stability.

The cooling equipment is specially designed for the needs of producing granular organic fertilizers and can be used in npk production line and organic fertilizer production lines. In the production of granular organic fertilizer, the granular organic fertilizer produced by the granular press needs to go through a cooling process to achieve the purpose of cooling and dehydration. In the existing equipment configuration, there are mainly two kinds of granular organic fertilizer cooling equipment, one is vertical cooler and the other is reverse flow cooler. The principle is that the temperature of the pellets produced by the pellet press is relatively high, generally 70~80°C. Through the cooling process of the cooler, the material can remove about 3 percent of water, which can meet the requirements of cooling and drying under ideal conditions.

The cooler is the main equipment of the production system on the fertilizer processing production line, with simple structure, good stability and reliable rotation. The waste gas after heat exchange can be introduced into the rotary kiln to improve the thermal efficiency of the whole system. Also known as drum cooler, it is used for the production of organic fertilizer and npk manufacturing process, cooling the fertilizer of a certain temperature and particle size, used together with the dryer. It can greatly improve the cooling speed, relieve labor intensity and improve efficiency. Further remove part of the water and reduce the grain temperature of the compound fertilizer. It can also be used for other powder. Granular material cooling. The cooling equipment has compact structure, high cooling efficiency, reliable performance and strong adaptability.

The application of semi wet material crusher in organic fertilizer production line

fertilizer granulator Apr 25, 2024

Semi wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. The semi wet material crusher utilizes high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crushers are commonly used in the production and processing of organic fertilizers, and have good effects on crushing raw materials such as chicken manure and humic acid sodium.

A semi wet material crusher can also crush high humidity materials. It is composed of two sets of hammers on top and bottom, so it can also be called a double wet material crusher. Its basic structure is improved on the basis of the old hammer crusher, and it can be considered a relatively new type of double crusher structure.

The semi wet material crusher effectively solves the problem of high moisture content in materials. Even if the moisture content is high, the sample is easy to break and will not cause machine blockage. This is because the double crusher is designed without a screen bottom and mesh, so even if the moisture point of the material is large, blockage will not occur. Even on rainy days, normal production can still be carried out. In addition, although the coal crusher does not have a bottom screen, it uses two rotors on top and bottom for crushing, resulting in a more uniform and ultrafine discharge particle size, which can be controlled below 2 millimeters.

How to properly maintain organic fertilizer equipment after granulation of fertilizers

fertilizer granulator Apr 25, 2024

The organic fertilizer production line, npk production line, and bio-organic fertilizer production line are all composed of different production equipment, so in order to prolong the service life of the equipment and improve production efficiency, it is very important to maintain the equipment. Organic fertilizer equipment must be well maintained in daily use, so as to prolong its service life. Let’s take a look at the maintenance secrets of organic fertilizer production equipment.

1. Keep the workplace clean. After each organic fertilizer equipment experiment is completed, the residual plastic sand inside and outside the granulation leaves and granulation pot should be thoroughly removed, the plastic sand and flying objects scattered or splashed out of the organic fertilizer equipment should be cleaned, and the exposed organic fertilizer equipment processing surface should be wiped. Apply anti-corrosion paint and wear corresponding shields to avoid secondary intrusion of dust.

2. The organic fertilizer equipment has no external oiling holes, and the gears and worm gears are lubricated with special butter for organic fertilizer equipment. The upper and lower gears should be buttered quarterly. When refueling, the gearbox cover and gear shaft cover of the starting group can be opened. The oil should frequently drip into the sliding surface between the gearbox and the bracket.

3. Always pay attention to the operation of the organic fertilizer machine, there should be no serious abnormal noise and dry sound, let alone metal friction sound. If any abnormality is found, the inspection should be stopped immediately, and it can be used only after troubleshooting.

4. Regularly check the standard clearance between the granulation cylinder and the granulator.

5. When maintaining the organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), when updating the organic fertilizer granulator or granulation leaves, the working gap should be re-measured each time and adjusted several times. It can be used normally only after meeting the requirements.

6. If the organic fertilizer machine cannot operate according to the stroke controller, check the power supply voltage, power plug socket, connection plug socket, etc., and check the internal fault of the controller.

How to control moisture during granulation of organic fertilizer granulator

fertilizer granulator Apr 25, 2024

Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring Various granulators have their own production characteristics, and the prices of granulators vary.

In the organic fertilizer granulation or npk manufacturing process, the raw materials are required to have a certain viscosity. Some raw materials are relatively loose after fermentation and are not easy to granulate. A certain amount of water or binder must be added to increase the viscosity of the material. Organic fertilizer machinery and equipment, such as disc granulator and drum granulator, etc., add water or binder during the whole granulation process to ensure the successful granulation of materials. The new organic fertilizer granulator adopts dry granulation, and the mellow material can be granulated immediately without other processing techniques. The double roller granulator is also manufactured by normal temperature processing technology, which is suitable for materials with low viscosity or low water content.

If the moisture content of the material is too high, some dry materials can be added appropriately to neutralize the moisture. If the water content is too low, you can take an appropriate amount of water to facilitate granulation.

The new organic fertilizer granulator is a kind of organic fertilizer granulator, which is constantly updated and transformed with the development trend of modern agriculture, technological progress and diversity of requirements. The new organic fertilizer wet test granulator can be used completely, and various reasonable and mellow organic matter can be granulated according to the new organic fertilizer granulator, which gets rid of the limitations and obstacles of traditional technology. There is no need to stop the daily tasks of raw material handling, crushing, and punching before granulation, and can be granulated immediately, which not only saves a small amount of power engineering project investment, reduces cost effectiveness, but also improves the efficiency of daily tasks, saving time and energy , the actual effect is satisfactory.

What are the differences between powder organic fertilizer and granular organic fertilizer production lines

fertilizer granulator Apr 25, 2024

Powder organic fertilizer and granular organic fertilizer are two common forms of organic fertilizer, and their differences on the production line are mainly reflected in the process steps and product form.

Firstly, the production line of powdered organic fertilizer mainly includes process steps such as material crushing, ingredient mixing, fermentation stacking, dehydration and impurity removal, drying and crushing. The organic fertilizer processed in this way is in powder form, suitable for surface application on soil, and can provide the nutrients and organic matter required by plants.

The granular organic fertilizer production line adds an additional granulation process step on the basis of powdered organic fertilizer. On the production line of granular organic fertilizer, it is necessary to use a granulator to granulate the powdered organic fertilizer into granules. This form of organic fertilizer is more convenient to carry, store, and apply, and is particularly suitable as a substitute for inorganic fertilizer in large-scale farmland.

Overall, the difference between powder organic fertilizer and granular organic fertilizer production lines lies in the differences in product morphology and production processes. The specific choice of production line depends on your needs and application scenarios.

Investing in the production of organic fertilizer plants not only requires a good grasp of infrastructure, but also sufficient hardware equipment to support production needs. It is necessary to clarify whether the production type is powder or granular, and then determine the type of equipment to be selected based on production volume and financial situation. The basic equipment required for building an organic fertilizer plant includes fermentation and flipping equipment, crushing equipment, screening equipment, mixing equipment, granulation equipment, cooling and drying equipment, supporting equipment, finished product packaging equipment, etc. In addition, it is necessary to understand the process flow of organic fertilizer production and which type of organic fertilizer equipment should be equipped for each process.

How to Choose Suitable Organic Fertilizer Granulators for Processing Fertilizer in Cattle Farms

fertilizer granulator Apr 25, 2024

How to choose the organic fertilizer granulator machine that suits you? What are the prices of different granulators? Organic fertilizer granulator is one of the important equipment for processing and producing finished organic fertilizer, so what organic fertilizer granulators are on the market?

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator Machine, ring die granulator, various granulators have their own production characteristics, can be used in organic fertilizer production line, npk fertilizer production line, bio-organic fertilizer production line, etc, the price of granulator varies.

The output requirement is 1-3 tons per hour, it is recommended to choose a flat die granulator or a double-roll extrusion granulator. If the requirements for the effect of the discharged granules are higher, choose a double-roll extrusion granulator. The price is around 8000 RMB .

The output requirement is 4-8 tons per hour. Choose from an agitator granulator or a disc granulator. If the requirements for the effect of the discharged particles are higher, then choose a stirring granulator, and the prices are 10,000 RMB and 30,000 RMB respectively.

The output requirement is 10-25 tons per hour. If the granule yield is high and the granule shape is good, choose a drum granulator or a three-in-one compound fertilizer granulator. Generally speaking, this kind of granulator is suitable for professional medium and large organic fertilizer manufacturers, and the price is: 38,000 RMB for drum granulator, and 68,000 RMB for compound fertilizer granulator.

How to choose a suitable and cost-effective product among many types of organic fertilizer granulator is our technology. Of course, we don’t need to worry too much. Considering your own situation and considering various factors in advance, you can always choose the organic fertilizer granulator that suits you.

The role of organic fertilizer dryer in bio organic fertilizer production line

fertilizer granulator Apr 25, 2024

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing packaging machine. Therefore, whether it is an organic fertilizer production line or an npk production line, if the commercial granular organic fertilizer needs to be transported, how to ensure the quality of the fertilizer during the transportation process, then drying is particularly important in the fertilizer production process. Today we will walk together into the dryer.

Now many organic fertilizer drying machine manufacturers are trying to promote how high-yield and low-consumption their drying equipment is, in order to increase the share of their equipment in the dryer market. Generally, the moisture content of raw materials is very high, so when the organic fertilizer dryer dries these materials, the moisture content of the internal hot air will be relatively high. When choosing a longer cylinder dryer, the drying efficiency in the later stage of the equipment will be greatly reduced. If you choose a dryer with a cylinder that is too short, the drying time must be increased for materials with too high moisture content, and then the speed of the dryer must be reduced, which will not cause ideal materials, so the drying effect is not good.

The new dryer (bio-organic fertilizer dryer) is a drying equipment with a large processing capacity. Odor and other processes, refined. It contains a variety of nutrients necessary for crops, which has been tested and determined by relevant experts from the Academy of Agricultural Sciences. The compound fertilizer equipment is widely used, and the function of the dryer is adjusted according to the characteristics of the material. The so-called high-yield and low-consumption dryer must achieve a balance of “wind”, “fire” and “material”.

The process flow of producing fertilizer on the BB fertilizer production line

fertilizer granulator Apr 25, 2024

The process flow of producing fertilizer on the BB fertilizer production line

1. Raw material processing: Clean, crush, and screen fertilizer raw materials to ensure their quality and purity.

2. Ingredients and Weighing: According to customer requirements and fertilizer formulas, weigh different fertilizer ingredients in proportion to ensure the accuracy of the ingredients.

3. Mixing and dissolution: Send the prepared fertilizer raw materials into the mixing equipment for thorough mixing, so that various elements are evenly distributed. Then, the mixed raw materials are added to water through a dissolution device to fully dissolve and form a BB fertilizer solution.

4. Filtering and purification: Filter and purify the dissolved fertilizer solution to remove impurities and insoluble substances, ensuring the purity and quality of the product.

5. Packaging and storage: Pack the purified fertilizer solution and choose the appropriate packaging form according to customer requirements, such as barrel or bag packaging. Then store and preserve the packaged products to ensure their shelf life and quality.

What equipment does the granular organic fertilizer production line include?

fertilizer granulator Apr 22, 2024

Generally speaking, the complete set of equipment of organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal equipment, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system. If you want to carry out npk manufacturing process, the equipment is also applicable, so the equipment requirements for each link of the organic fertilizer production process are as follows:

Fermentation system of organic fertilizer production process is composed of feed conveyor, biological deodorizer, mixing mixer, special lifting and turning machine and electrical automatic control system;

The key equipment of the drying system includes belt conveyor, rotary drum dryer, cooler, induced draft fan, hot blast stove, etc;

The deodorization and dust removal equipment is composed of a settling room, a dust removal room, etc, free drawings are provided, and free guidance is provided for customers to build;

The crushing system includes some new semi-wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc;

The batching system includes an electronic batching system, a disc feeder, a vibrating screen, and 6-8 kinds of raw materials at a time;

The mixing system is composed of horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc;

The granulation system of the organic fertilizer production process requires the use of granulator equipment. Optional granulator equipment includes: double roller granulator, disc granulator, flat film granulator, bio-organic fertilizer spherical granulator, organic fertilizer special granulator, rotary drum granulator, polishing machine, special granulator for compound fertilizer, etc;

The screening system is mainly completed by a drum screening machine, which can be equipped with a primary screening machine and a secondary screening machine to make the yield higher and the particles better;

The finished product packaging system generally includes electronic quantitative packaging scales, hoppers, automatic sewing machines, etc. In this way, the fully automatic non-intermittent production of the organic fertilizer production line can be realized.

Promoting Green Development of Agriculture through Bioorganic Fertilizer Production Lines

fertilizer granulator Apr 22, 2024

One is, “the prospect of microbial fertilizers is very good.” For decades, the United States has drawn a conclusion from a large amount of data: “microorganisms can feed the world.” In the United States, using a reasonable microbial population reduces the use of chemical fertilizers by about 20%. Not only can the output be increased, but the quality can also be improved.

Second, the inorganic nutrient elements are composed of compound microbial fertilizers, organic matter, and microbial bacteria. The combination of inorganic fertilizers, organic fertilizers, and microbial fertilizers is to solve the phenomenon of soil hardening, repair and adjust the soil, and improve the quality of agricultural products.

Balanced supply of rapid nitrogen, phosphorus, potassium and various trace elements required for crop growth can strengthen the soil microbial system, exert a lasting effect, have a significant effect on increasing production, improve crop resistance, improve fertilizer utilization, and reduce river pollution , to reduce the occurrence of pests and diseases.

As an organic fertilizer equipment manufacturer, what do we need to do? Zhengzhou Huazhiqiang Organic Fertilizer Equipment Manufacturer, in line with the principle of honest management, is aggressive and pioneering, including organic fertilizer production lines, npk production line, bio-organic fertilizer production lines, etc., as well as perfect after-sales service Services and supporting facilities, is a company mainly engaged in organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), organic fertilizer turning and throwing machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other complete fertilizer production line equipment The manufacturer and technology development system have won unanimous praise from the majority of users. We can customize the production line according to your needs. Welcome to consult.