Factors affecting the price of organic fertilizer pelletizers in fertilizer production lines

fertilizer granulator Dec 2, 2023

If you want to invest in organic fertilizer granulator, the price of fertilizer equipment manufacturers is often different. How to choose your own suitable equipment when the fertilizer granulator machine price is not used? As long as you understand the difference of equipment price, you can choose fertilizer granulator pertinently.
One of the reasons for the price difference of organic fertilizer granulator: material quality
The same material, material thickness, integrity affect the price. No matter what kind of products, raw materials are worthy of being a common factor affecting prices. It is self-evident that the commonly used plates, some 10mm, 12mm and so on, have an important impact on the processing. Of course, the price will not be the same. For the integrity of a body, some are made of raw materials and leftover materials, and some are made of a complete piece of processing.

The second reason for the price difference of organic fertilizer granulator: the influence of power consumption
Organic fertilizer granulator machine is related to agricultural environmental protection equipment, and it also pursues environmental protection and energy saving. Energy saving performance is also a factor affecting the price. It is the same type of organic fertilizer granulator equipment. For one ton of organic fertilizer production, some models need 5kW energy consumption, while others need 8kw. How would you choose?
The third reason for the price difference of organic fertilizer granulator: the influence of unit capacity
The larger the unit capacity of organic fertilizer granulator machine, the higher the price. It is not difficult to imagine that there is a big price difference between an annual output of 50000 tons of organic fertilizer equipment and an annual output of 10000 tons of organic fertilizer equipment. It’s not only because of the number of large equipment, but also because of the different requirements of large and small equipment for process technology. The larger the unit capacity, the higher the corresponding requirements of process technology, and the higher the price

The granulation process and equipment of large-scale organic fertilizer production lines

fertilizer granulator Dec 2, 2023

The complete set of equipment for large-scale organic fertilizer production lines is mostly based on the process of granular organic fertilizer production lines. Because large-scale organic fertilizer processing and production lines like 100000 tons require a certain amount of time from transportation to storage and sales to maintain fertility and facilitate transportation, it is undoubtedly easier to store and maintain fertility for granular organic fertilizers with moderate hardness. Therefore, the organic fertilizer production lines with an annual output of 100000 tons on the market all use the granular organic fertilizer production line processing technology. Such processing organic fertilizer production lines require the purchase of a series of organic fertilizer equipment such as fermentation, crushing, stirring, granulation, screening and returning materials, and film packaging.

The complete production line of stock conversion and stirring teeth granulation is suitable for granulating organic fermentation fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure, compost, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are irregular spherical particles. The qualified granulation rate of this machine is over 90%, suitable for various formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, and the large ball rate is less than 15%. The particle size uniformity can be adjusted according to user requirements through the machine’s stepless speed regulation function. This machine is suitable for direct granulation of organic fertilizer after fermentation, saving drying processes and greatly reducing manufacturing costs. The main body of the granulator is lined with stainless steel plates to prevent the material from sticking to the wall, resulting in high particle smoothness and beautiful appearance.

The working principle of the organic fertilizer granulation mechanical drum granulator is that the main electric motor drives the belt and pulley, which are transmitted to the driving shaft through a reducer. The split gear installed on the driving shaft is matched with the large gear ring fixed on the body, and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and then flows out through the discharge port.

Process and performance characteristics of drum granulator for producing NPK fertilizers

fertilizer granulator Dec 2, 2023

The drum granulator process adds the raw materials mixed evenly according to the formula into the drum granulator quantitatively, and at the same time injects steam to complete the chemical reaction in the continuous rotation of the drum. The drum npk fertilizer granulator can also be applied to the compound fertilizer cold water granulation with supplementary water humidification. It is a relatively advanced compound fertilizer granulation equipment at present.
The main characteristics of drum granulator: the steam drum granulator has large output elasticity, and the drum npk fertilizer granulator is of cylindrical type with good heat preservation effect. Steam can be used to increase the material temperature during granulation to meet the liquid phase required for granulation, which can greatly reduce the water content of materials during granulation, reduce the load of dryer and increase the output of the whole machine.

The shell of the drum granulator is made of thickened carbon steel, and the supporting equipment includes tugboat parts, tugboats, transmission parts, wind head, wind tail, etc. The whole machine is solid and durable, not easy to deform. The base design of the drum granulator is stable, the operation is more stable, and the energy consumption is saved, which meets the requirements of environmental protection. Drum granulator can be customized to produce different specifications of the same type of equipment according to user requirements.The fertilizer granulator machine price varies according to specifications and types.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces organic fertilizer machines: disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, drum granulator, flat die pelleting machine, and ring die pelleting machine, vermicelli machine, fertilizer mixer machine, fermentation compost turning machine, coating machine, packaging machine, etc., and sells 1-200000 NPK fertilizer production line, organic fertilizer production line, bio organic fertilizer production line, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental protection and efficient, and have reached the leading level of the same industry in the world. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. has a superb technical team, domestic and foreign first-class partners, scientific and standardized customer training system. We look forward to cooperating with you!

Working principle of drum granulator in NPK fertilizer production line

fertilizer granulator Dec 2, 2023

In the drum granulator fertilizer production line, after the powder raw materials are added into the drum with a certain slope and slow rotation from the feeding building, the materials once rotate upward under the drive of the internal plate. When they reach a certain height, under the action of gravity and inertia force, the materials fall along the arc-shaped track, making the rolling movement required when the materials are completed granulation. The inner part of the cylinder is sprayed on the rolling material layer by steam or water, so that the fine particle surface adheres and agglomerates with other fine particles. The materials are granulated in the granulation area, and then enter the polishing area through the annular retaining ring. In the polishing area, the particles are aged and polished, and the particles grow up, and then they are cut from the exit of the drum.

What is the working principle of drum granulator?
1. The granulation rate is more than 90%, and if the same specification is not completed, it can enter the machine again for secondary processing.
2. The cylinder can be rotated with less power, and the outer part is made of wear-resistant steel, which effectively prolongs the service time of the equipment.
3. Drum npk fertilizer granulator is a kind of special forming machine which can roll materials through chemical reaction. Under the action of certain liquid, using the rolling of the cylinder, the material and small particles are squeezed into a sphere.
4. The machine is supported by the most power-saving supporting wheel bracket, which is made of high-quality carbon steel and can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, more wear-resistant materials are specially used in this part, on the one hand, the safety of the equipment can be improved and the stability can be improved.
5. The transmission device is an important part to provide main movement for the machine. Through the motor and reducer on the rack to drive the ring gear on the cylinder, the rack is welded with professional high-quality channel steel which is not easy to deform, so as to make the transmission device of the machine safer and more stable.

The fermentation process and advantages of tracked stacker in agriculture

fertilizer granulator Dec 2, 2023

Crawler type composting machine is a device that uses modern technology to convert agricultural waste, animal manure, and organic household waste into high-quality bio organic fertilizer. Its processing object is the stacked material on the cement road surface, which is mainly the dry material after solid-liquid separation of animal manure. Through the back and forth flipping of the self-propelled composting machine, the contact area between the material and oxygen is increased, and the time for organic fertilizer to form is shortened!

The crawler type stacker, also known as the stack type stacker, is composed of main components such as transmission device, lifting device, walking device, stacker device, transfer vehicle, etc. The electric motor directly transmits power to the cycloidal pin wheel reducer through the sprocket to the flipping drum. The mixing blades on the drum are spiral distributed, which can flip, stir and move the materials in the fermentation tank, achieving a fast flipping speed and uniform stirring effect, thereby achieving full contact between the materials and the air, and improving the fermentation effect of the materials.

The breakthrough of the track type flipping machine lies in the integration of the crushing function in the later stage of material fermentation. As the material gradually dehydrates, the knife equipped with a crushing device can effectively crush the plates formed during the fermentation process of fertilizer, not only eliminating the need for a crusher, but also greatly improving the efficiency of crushing and reducing costs.

The track type flipper is sturdy and durable, with strong power, advanced technology, and more importantly, it has a large production capacity and strong flipping ability. It is known as the fighter jet in the flipper. In terms of walking, it relies on tracked walking and hydraulic lifting adjustment of the flipping drum, with a high degree of automation and easy operation to master. Organic materials are stacked in large piles and strips. With this equipment, not only can they be easily flipped and thrown, but large blocks of the material can also be crushed. It is a professional flipping equipment for converting organic materials into organic fertilizers through oxygen consuming fermentation.

The process flow and granulation characteristics of PK fertilizer drum granulator

fertilizer granulator Dec 2, 2023

NPK fertilizer granulator with high efficiency extrusion potassium sulfate is produced by non drying and normal temperature process. It has four specifications: 1-4 tons / hour. The fertilizer granulator machine price varies according to specifications and types. The equipment has the advantages of less investment, quick effect and good economic benefit. The complete set of equipment is compact in layout, scientific and reasonable, and advanced in technology. Energy saving, no waste discharge, stable operation, reliable operation and convenient maintenance. The material has wide adaptability. It is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials. The granulation rate of the product is high. It can produce all kinds of compound fertilizer, including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.

The process of potassium sulfate NPK fertilizer granulator: all kinds of dry powder materials are added from the top of the equipment, degassed, pre compressed and transported to the arc-shaped notch of two rollers. The two rolls rotate at the same speed and reverse direction, biting the materials into the groove and forcing compression. After passing through the compression area, the pressure on the materials gradually decreases, and the surface tension and gravity make them naturally come out and enter into the crusher and The granulator is broken and trimmed, and then enters the vibrating screen for screening. The qualified products are sent to the finished product warehouse or directly packaged by the conveyor. The materials under the powder screen are sent back to the NPK fertilizer granulator for secondary rolling through the return device. The extrusion pressure can be adjusted by the hydraulic system according to the needs of the particle strength. By changing the form of grooving on the roll surface, sheet, strip, olive and oblate spherical materials can be obtained.
My company produces fertilizer granulation machine has drum granulator, disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, flat die pelleting machine, and ring die pelleting machine.

How to choose the appropriate organic fertilizer granulator for processing fertilizer in aquaculture farms

fertilizer granulator Dec 2, 2023

After purchasing organic fertilizer granulator equipment, many purchasers often feel that they are not ideal granulating equipment in use. Why do they feel this way? The majority of customers pay different attention when purchasing organic fertilizer granulator machine. Some buyers think that the fertilizer granulator machine price does not matter as long as the quality is good. Of course, there is nothing wrong with this practice, but there are some purchasers who the fertilizer granulator machine price have low price and poor quality. The problem lies in this. Poor quality will often cause failure in future use, resulting in low output and efficiency The profit of fertilizer manufacturers will be reduced. Huaqiang small editor reminds the vast number of fertilizer granulator equipment purchase friends, in the purchase of the best quality, price, service and other comprehensive strong company, because quality and service related to life, price related to cost.

Organic fertilizer production line can be made into: spherical granular, cylindrical, flat spherical. The granulator equipment used varies with the particle shape. Disc granulator, drum granulator, agitator granulator, the materials produced by these three pelletizing methods are spherical; the organic fertilizer produced by the double roller granulator is flat spherical, etc., and there are many kinds of pelletizers for you to choose from.
Many customers are difficult to distinguish what kind of organic fertilizer granulator machine they need; the difference of fertilizer granulator is to choose the appropriate granulation method according to the material requirements.

Performance characteristics of fermentation chain plate turner for livestock and poultry manure composting

fertilizer granulator Dec 2, 2023

The fermentation chain plate overturning machine for animal manure composting is an organic fertilizer tank type fermentation overturning equipment. This equipment is mainly used for aerobic fermentation treatment of urban sludge, chemical sludge, papermaking sludge, household waste, and livestock manure. The height of the tank body of the chain plate stacker can reach more than 2 meters and the width can reach more than 10 meters. It can also be equipped with a high-pressure forced oxygen supply aeration system to evenly supplement oxygen to the materials during the flipping process. It fully utilizes the concept of deep pool design, which enables fast material heating, short fermentation time, large processing capacity, and can also achieve automated design such as automatic discharge. The chain plate overturning machine has a compact structure and advanced technology. It adopts pool type continuous aerobic fermentation technology to quickly decompose, dehydrate, sterilize, and deodorize organic waste, achieving the goal of harmless, resourceful, and reduced treatment. During the flipping process, the material can generate a certain amount of flipping displacement in the pool, and the material gradually moves back in a regular and continuous manner in the pool, forming a continuous aerobic fermentation process.

Performance characteristics of the fermentation chain plate turner for animal manure composting:

1. The single fermentation equipment has a large span, deep flipping scale, high yield, and high utilization efficiency.

2. The material stacking density is high, the bacterial strain fermentation heats up quickly, and the fermentation time is shortened.

3. When flipping, the material stays on the pallet for a long time, and when thrown at a high position, it comes into full contact with the air, which can easily reduce moisture.

4. The flipping work component adopts a hydraulic lifting system, which works flexibly, safely, and quickly. The machine can be remotely controlled to improve the operating environment and achieve intelligent automatic control.

The granulation process and advantages of organic fertilizer disc granulator

fertilizer granulator Dec 2, 2023

Disc organic fertilizer granulator machine is widely used for processing spherical particles of organic fertilizer, such as pulverized coal, cement, clinker, chemical fertilizer and other materials. It has the advantages of uniform granulation, high granulation rate, stable operation, strong and durable equipment, long service life and so on. It is an ideal granulating equipment.
The pelletizing disc adopts an integral arc structure, and the pelletizing rate can reach more than 93%, fertilizer granulator machine price concessions. The granulator plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reduces the labor intensity and improves the labor efficiency.

The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulating plate is strengthened by several radiating steel plates, which is durable and deformed. Thickened, weighted, solid base design, without anchor bolts, stable operation.
Disc granulator is composed of big plate, big gear, transmission part, frame, base, scraper frame, unpowered scraper, etc. The main body of the disc granulator consists of a frame, an adjusting part and a granulating disc; a main reducer with a belt pulley installed on the input shaft and a pinion installed on the output shaft; a main point motor with a belt pulley; a device supporting the granulating disc, including a main shaft, two sets of roller bearings and two bearing seats.

The process flow and granulation characteristics of NPK fertilizer drum granulator

fertilizer granulator Dec 2, 2023

The roller npk fertilizer granulator production line is equipped with mixer, crusher, bucket elevator, conveyor, bin, roller screen and other equipment. The output of the production line can range from tens of tons to hundreds of tons.
The working principle of the organic fertilizer drum granulator: The rotating components of the traditional horizontal centrifuge are separated into two parts: the inner and outer shaft systems that rotate synchronously. The outer shaft system is fixed axially, and the inner shaft system can move axially under the action of the synchronous rotating oil cylinder. The filter cloth is bag shaped, with one end fixed to the large end of the drum on the outer axis and the other end fixed to the small end of the push plate on the inner axis. During separation, under the action of centrifugal force, the filtrate passes through the filter cloth and drum, and the solid is intercepted by the filter cloth and forms a filter cake; When unloading, under the action of synchronous rotating oil cylinder, the inner shaft system is pushed out along the axial direction and drives the filter bag to flip, while completing the operation of filter cake unloading and filter cloth

regeneration.Process characteristics of roller npk fertilizer granulator
1. The roller granulator can directly press the powdery materials into granules under normal humidity. It is suitable for unit element fertilizer and multi-element compound fertilizer with ammonium bicarbonate, urea, ammonium chloride, ammonium phosphate, potassium chloride as base materials. The granule strength is high and the production cost is greatly reduced without drying equipment.

2. In order to meet the needs of users, our factory can design, manufacture and adopt cycloid reducer with direct drive. The equipment has small operating sound and stable operation. The power transmission roller granulator can directly press the powdery materials into granules under constant humidity. It is suitable for unit element fertilizer and multi-element compound fertilizer with ammonium bicarbonate, urea, ammonium chloride, ammonium phosphate, potassium chloride as base materials. The granules have high strength and do not need drying equipment, The production cost is greatly reduced.3. The die roller is made of formula material, which has the characteristics of corrosion resistance, wear resistance and long service life.
Roller npk fertilizer granulator is widely used in chemical, petrochemical, pharmaceutical, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics and other fields, fertilizer granulator machine price concessions.