fertilizer production line

Properties of organic fertilizer

fertilizer granulator Nov 18, 2019

We all known that producing the organic fertilizer granulator using the fertilizer manufacturing process,but why we produce the organic fertilizer granulator?In this article we will share more about the properties of the organic fertilizer and the advantages of the organic fertilizer granulator.
In the organic fetilizer manufacturing process when we make the granulator,the first step is that we need to use the fermentation compost turning technology to ferment the raw materials,and then using other fertilizer machines to make the organic fertilizer .So what properties of the organic fertilizer?
1.Comprehensive nutriention.Organic fertilizer usually contains a varity of mineral nutrients,such as sugar,amino acid,protein,cellulose and other organic components.And various microorganisms and their metabolites.
2.Release slowly.Most of the nutrient elements in organic fertilizer are combined with organic carbon,which can only be absorbed and utilized by crops after decomposition and transformation.The nutrient release is slow and the fertilizer effect is slow and long.
3.Complex composition.There are many kinds of organic fertilizers,some of which contain pathogens.Parasite eggs,heavy metals,antibiotics,pesticide residues and other harmful substances,some of which give off odor.
4.The ratio of carbon to nitrogen is different.Different kinds of fertilizers have different C/N ratio,and their decomposition rate,nutrient release or fixation are also different.
Knowing more about the properties of the organic fertilizer,in order to make the fertilizer machine manufacturers can make and design the most suitable fertilizer machines or fertilizer production line to make the organic fertilizer ganulator.

Function of the organic fertilizer granulator:
1.Provide nutrients.Organic fertilizer contains not only mineral nutrients,but also organic components,which is conducive to improving the yield of crops and the quality of agricultural products.
2.Improve soil fertility.The application of organic fertilizer can increase the content of soil organic matter,improve the physical and chemical properties of soil,improve the biodiversity of soil,and improve the ability of soil water and fertilizer conservation.
3.To protect the ecological environment and make ratio use of organic fertilizer resources can maintain a virtuous cycle of materials,reduce the adverse impact of organic waste on the environment,protect the ecological environment,save fertilizer consumption,reduce engery consumption and environmental pollution.
Making the organic fertilizer into granulator using the new type organic fertilizer ganulator machine,which is new designed fertilizer granulator machine to make the organic fertilizer granulator,it is also a good method of consevering the fertilizer granulator.Uisng the granulating technology to make the fertilizer into granulator can not only consever the fertilizer well,it also can make the fertilizer take the advantages.When we produce the organic fertilizer,we can use the rotary drum granulator machine using the rotary drum method to produce the organic fertilizer granulator.In different type fertilizer manufacturing process to produce the organic fertilizer granulator or the npk fertilizer manufacturing process to produce the npk fertilizer granulator.Sometimes we also can use the extrusion method to produce the npk compound fertilizer granulator using the roller press granulator machine.

More other fertilizer production also designed by the engineers,like the bio fertilizer production line is designed for producing the bioorganic fertilizer granulator.More organic fertilizer machine or fertilizer manufacturing technology you want to know,you can leave a message on our website,and we will share more with you.

The application of the organic fertilizer

fertilizer granulator Nov 15, 2019

Organic fertilizer now are to be used widely,and the fertilizer manufacturing technology improve the organic fertilizer production yield.In the fertilizer manufacturing process,different type fertilizer machines are equipped to produce the organic fertilizer granulator.And there we share more the application of the organic fertilizer in agricultural.
Firstly we generally to talk more about the organic fertilizer production.In the organic fertilizer production line,we are first to use the fermentation compost turner machine to ferment the raw materials for sometime,and then using the fertilizer crusher machine and fertilizer mixer machine to deal with the raw materials,there,the crusher machine can choose the chain or half wet material crusher machine,and the fertilizer mixer machine type,we can choose the horizontal mixer machine to mix the raw materials.Next to put them in to the new type organic fertilizer granulator machine to be made into granulator,which this type fertilizer granulator machine is designed for producing the organic fertilizer granulator.Next to use the fertilizer dryer machine and the fertilizer cooler machine to deal with the granulator.Finally to pack them using the automatic packing machine.There,about the fertilizer granulator machine,we need to be noticed that the fertilizer granulator machine type to be used related to the granulatin method.For example,the rotary drum granulator machine also can be used to produce the organic fertilizer granulator.
Organic fertilizer is an important source of fertilizer in agricultural production,which plays an important role in agricultural production.In recent years,some farmers only pay attention to the application of chemical fertilizer,but ignore the application of organic fertilizer,resulting in the decline of soil fertility and soil hardening.

Advantages of applying organic fertilizer:
The most important point of applying organic fertilizer is to increase the organic matter in the soil.Although the content of organic matter only accounts for 0.1-0% of the total amount of arable soil,it is the core component of soil and the main material basis of soil fertility.Organic fertilizer has a very important influence on soil structure,nutrients,engery,water,aeration and microbial activity.Organic fertilizer contains a large number of nutrients meeded by plants,which has a long after effect on the nutrient supply of plants.Organic fertilizers also contain many trace elements.Because all kinds of nutrients elements in organic fertilizer are complete,and these substances are completely non-toxic,harmless and polution-free natural substances,it provides necessary conditions for the production of high–yield and high-quality and pollution-free-green food.Organic fertilizers contain many kinds of sugars.With sugars and a large amount of engery released by organics in degradation,engery is available for the growth,development and reproduction of soil microorganisms.
The organic fertilizer granulator to be produced in the organic fertilizer manufacturing process and the fertilizer machines to be used improving the working efficient and it also can meet the rquirement of the organic fertilizer market.The fertilizer manufacturing technology not only can meet the organic fertilizer production,it also can meet the production of the npk,compound fertilizer production.
We are as the professional fertilizer machine manufacturers,we have designed and produced the organic fertilizer machine and inorganic fertilizer machine for many years and our products have been exported to many countries.Our mainly products are mainly included the fertilizer granulator machine,fermentation compost turnning machine and fertilizer production lines and so on.What’s more,we also supply the customerized severices for different type fertilizer producing requirement.

Fertilizer equipment

fertilizer granulator Nov 15, 2019

Fertilizer  equipment plays an extremely important role in the production process of fertilizer. In the era of advocating organic cultivation, it is an important step for investors who want to invest in the organic fertilizer market to choose appropriate organic fertilizer equipment. Here, we can understand the concept of different organic fertilizers, and then understand the different process modes that can be used for the production of commercial organic fertilizers, the production of organic fertilizers under the conditions of planting and breeding mode, and the production of organic fertilizers in small-scale farms, as well as how to select the appropriate biological fertilizer production equipment under various modes.

1. Organic fertilizer raw materials

According to the different raw materials and processing technology of organic fertilizer, it can be roughly divided into compost, retting, manure, biogas fertilizer, green fertilizer, straw fertilizer and other organic fertilizers. Compost refers to a kind of organic fertilizer, which is composed of crop straw, manure and animal carcasses, rice husk, grass and a small amount of soil. The difference between retting and composting is the organic manure which is produced by fermentation under the condition of flooding, and the raw materials used are the same as compost. The raw materials used for the manure are the manure of livestock and poultry and the bedding materials in the shed, which are made of compost. The raw material of biogas fertilizer is the same as that of compost. The process is the residual biogas liquid and residue after biogas production by anaerobic fermentation, which is the by-product after biogas production. Green manure uses green plants as fertilizer. Straw fertilizer raw materials include corn, rice and other crop straws. Under suitable conditions, through the role of soil microorganisms, the elements in straw are mineralized back to the soil and re absorbed by crops. There are other organic fertilizers, such as cake, sludge and so on, which can be processed into organic fertilizer through the organic fertilizer production equipment.

3. Organic fertilizer production equipment

The complete organic fertilizer production line is composed of a variety of organic fertilizer equipment. The key equipment is fermentation reactor and organic fertilizer granulator, which are divided into raw material preparation stage and finished product processing stage.

Organic fertilizer granulator

In the whole organic fertilizer manufacturing process, the organic fertilizer granulator plays an important role in the fertilizer production equipment. The raw materials of organic fertilizer change in this link and become commercial organic fertilizer. The quality and output of organic fertilizer particles are important embodiment here. Organic fertilizer particles are formed by binding organic fertilizer raw materials together with water as binder, and the amount of water directly affects the production efficiency. Theoretically speaking, in the mixing process of the mixer in front of the organic fertilizer granulator, if the amount of water added is small, the viscosity of the powder will be small and the particles produced will be very small; otherwise, if the amount of water added is large, the viscosity of the powder will be large and the particles produced will be very large. Of course, this also leaves us a lot of choices. We can choose the appropriate particle size of organic fertilizer according to the needs to meet the market demand.

These fertilizer machines not only can be used in the organic fertilizer production line,it also can be used in the bio fertilizer production line or npk fertilizer production line to produce the bio organic fertilizer granulator or npk,compound fertilizer.

Delivery Site of Organic Fertilizer Granulation Production Equipment

fertilizer granulator Nov 14, 2019

Our company has newly exported a set of organic fertilizer equipment, it can realize the production of organic fertilizer fluidized granulation of chicken manure, cattle manure, sheep manure and other animal manure. The organic fertilizer production equipment is granulated by rotary drum granulator and disc fertilizer granulator, and the granules are processed by dryer cooler equipment. Below is the photos of the delivery site

It is more suitable to produce organic manure from livestock and poultry manure by aerobic composting. The traditional composting fermentation of livestock and poultry manure is mainly natural fermentation, which has many disadvantages, such as long cycle, incomplete fermentation, high pollution and heavy odor. It is difficult to adapt to modern life because of its high labor intensity, bad working environment and low labor efficiency. The social development situation of cost and efficient production is also difficult to adapt to the situation of modern ecological recycling agriculture and efficient animal husbandry development. Therefore, it is especially necessary to use high-efficiency organic fertilizer production equipment to accelerate the production of organic fertilizer and improve the production level of organic fertilizer.

Rotary Drum Granulator

Rotary drum granulator machine overcomes many unfavorable factors such as batching, particle forming rate, particle strength, output and cost in the granulation process of disc granulator. Rotary drum granulator has large capacity and low labor intensity, and is suitable for granulation of organic fertilizer, inorganic fertilizer, organic-inorganic compound fertilizer and other fertilizers.

Disc Fertilizer Granulator

With poultry manure as organic matter, granulation after crushing can greatly improve the pelletizing rate. Organic fertilizer manufacturing process through half-wet material crusher to crush manure compost, materials into the disc fertilizer granulator before the material through the chain crusher to crush raw materials into appropriate size. The organic fertilizer production process has designed a returning system. After screening, the large particles are pulverized and returned together with the fine powder, which saves labor and energy, and can also improve production efficiency.

Organic fertilizer production process and equipment

fertilizer granulator Nov 14, 2019

Bio-organic fertilizer refers to a kind of fertilizer with microbial fertilizer and organic fertilizer effect, which is composed of animal manure as the main raw material, inoculated with microbial compound microbial agent, fermented and decomposed to completely kill pathogens, insects and eggs, etc. Biofertilizers generally contain a large number of elements such as nitrogen, phosphorus and potassium, and trace elements such as calcium, magnesium, sulfur, iron and boron, as well as a large number of organic and humic acid substances, so that the fertilizer supply is balanced. The bio-organic fertilizer production line processes the fermented materials into the final organic fertilizer.

Raw materials for organic fertilizer production equipment

The main raw materials for biofertilizer production are livestock manure, crop straw and other agricultural wastes.

Mixed ingredients for organic fertilizer production

The source of raw materials, fermentation methods and equipment are different, and the ingredients are different. The specific formula depends on the source of organic materials. The general principle of proportioning is that the content of organic matter in the total material should be more than 30% (50% – 70% is the best), the ratio of carbon to nitrogen (15:1) – (20:1), the pH value should be 6-7.5, the moisture content should be about 50%, and the water content should be adjusted to 50% – 70% when inoculated.

Fermented maturity

It can be stacked flat or fermented in a fermentation tank. Fermentation tanks are usually placed in closed or semi-closed fermentation chambers. The effect is better than that on flat ground. It needs to be turned periodically by the fertilizer turner machine every three days. After 25-30 days of fermentation, the temperature gradually decreases from 70-80℃ to stable, and the decomposition is completed.

Organic fertilizer production equipment and process flow

Crushing and mixing pretreatment

Crushing equipment: Half-wet Material Crusher

The machine is mainly used to crush materials of biological fermentation organic fertilizer with moisture of 25%~50%. Crushing granule size meets the requirements of granulation, and also adjusted based on user need within a certain range. Have good effect on grinding the glass brick, ceramics and broken stone such kinds of hard matter from the city life garbage organic fertilizer.

Mixing equipment: Horizontal Mixer

The mixer machine is mainly used for mixing raw material in batches, material can be fully mixed. High mixing rate, less residual suitable for feed, concentrated feed, premix additives mixing.

Granulating equipment

After composting, the materials need to be granulated so that they have a certain strength and shape before they can be used as organic fertilizer. Granulation is a key step in bio-organic fertilizer production. There are many kinds of granulator for biofertilizer. According to the structure of granulator, the aggregate method can be divided into disc granulator, drum granulator, new type organic fertilizer granulator. According to the position of pressing roller, the extrusion method can be divided into double roller press granulator, flat-die granulator and ring-die granulator.

Disc Fertilizer Granulator: Disc granulator is widely used, less coarse particles are generated, the granulation rate is greater than 90%, but the powder fineness requirements are high.

Rotary Drum Granulator: It is suitable for hot and cold granulation and high, medium and low concentrations of mass production of compound fertilizer.

New Type Organic Fertilizer Granulator: It is used for making granulation of organic matter after fermentation, is the newest technology products by our years of research experience.

Fertilizer Roller Extrusion Granulator: Roller granulator machine have two shaft with one fixed and the other can move, which can adjust the distance between the two shafts.the materials will be extrude between the shafts. Materials are granulated at room temperature, and there is no drying process, more energy-saving and cost-reducing.

Flat Die Pelleting Machine: It no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Screening equipment

Drum Screener Machine: There are some differences in particle sizes of the particles exported from the pelletizing and forming system, which requires sieving and grading. Drum Screener machine has the advantages of low vibration, low noise and convenient screen change. The production line is equipped with automatic feed-back system, which screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.

Vibration Screener Machine: It has better screening effect for materials, but it has more dust than rotary drum screening machine at work.

How to select fertilizer granulator suitable for compound fertilizer production

fertilizer granulator Nov 13, 2019

Solid compound fertilizer granules are more effective than other fertilizers in use and soil, and are widely welcomed in the market. Fertilizer granulation is a basic treatment method in fertilizer production. Fertilizer granulator machine mixes different fertilizers into granules, which plays an important role in NPK fertilizer production line.

Basic fertilizers such as ammonium bicarbonate, urea, ammonium chloride, ammonium nitrate, ammonium sulfate, ordinary superphosphate, calcium magnesium phosphate, ingot phosphate, heavy superphosphate, potassium chloride, potassium sulfate, phosphate nitrate, dicalcium phosphate, potassium nitrate and so on are proportionally compounded to make the compound fertilizer we need, which is granulated by fertilizer granulator. Granulation is the granulation of fertilizer containing water. In NPK fertilizer production equipment, the commonly used fertilizer granulator machine includes double roller fertilizer granulator, rotary drum granulator and disc fertilizer granulator.

Fertilizer granulator machine granulates by agglomeration

The working principle of drum granulator and disc granulator is similar. When urea, calcium superphosphate, ammonium sulfate, ammonium phosphate, ammonium nitrate, potassium fertilizer and other fertilizers are mixed, they are aggregated into compound fertilizer granules through granulation operation. Rotary drum granulator and disc granulator are suitable for granulation of various ingredients, and the obtained granules are of good quality and high granulation rate of materials.

The main body of the rotary drum granulator is a horizontal drum. The drum is driven by motor, reducer and gear, which is supported by wheel and rollover. The drum granulator has strong production capacity, long material residence time and good granulation effect.

The main body of the disc granulator is a slightly inclined disc, which continuously rolls to complete granulation. In the production of disc fertilizer granulator, the production situation can be seen directly, which is convenient to observe and adjust in time, and the granulation rate of compound fertilizer is high.

Fertilizer granulator machine granulates by extrusion

The double roller fertilizer granulator makes the material into granules by extrusion method. The water content is not higher than 15%, and the materials with good fertilizer effect are mixed after mixing, and the material is strongly extruded by the roller press granulator, so that the molecular force between fertilizers acts and is extruded, and then the sheeted material is crushed into granular compound fertilizer.

Designing of the bio fertilizer production

fertilizer granulator Nov 13, 2019

The designing of the bio fertilizer production line improve the bio organic fertilizer production efficiency.And it uses the fertilizer manufacturing technology to finish the producing process.The organic fertilizer and the npk compound fertilizer all can be produced by using the fertilizer manufacturing technology.Different type fertilizer production line is also designed and in the different type lines are also equipped with different type fertilizer equipment to produce the organic fertilizer granulator or compound fertilizer granulator.The bio fertilizer is also seem to be an organic fertilizer,but the fertilizer manufacturing process of a little differences from the organic fertilizer and  npk fertilizer production.There we share the bio fertilizer production.
In the bio fertilizer production,the choice of raw materials can be all kinds of livestock manure and all kinds of wastes.The basic formula of bio organic fertilizer production varies with the types and equipment.

Fertilizer manufacturing process

fertilizer granulator Nov 13, 2019

The organic fertilizer machines are designed for producing the organci fertilizer,and the organic fertilizer is widely used in all over the world,which it improves the agricultural development.Organic agriculture is based on certain organic agricultural production standards.It does not use genetically engineered organisms and their products in production.It does not use chemically synthesized pesticides,fertilizers,growth regulators,feed additives,etc.Following natural rules and ecological principles.A method of agricultural production that containes the balance between farming and agriculture and uses a range of sustainable agricultural technologies to maintain a stable agricultural production system.
The fertilizer manufacturing process developed more mature and its development plays an important role in the process of the organic agriculture develop.All types of fertilizer machines are designed by the fertilizer machine engineers.The using of the fertilizer manufacturing process can help the fertilizer producer produce the fertilizer granulator higher efficient and save more time .

Taking the organic fertilizer production line as an example,the organic fertilizer production is a little complex compared to the chemical fertilizer granulator.Using the organic fertilizer manufacturing technology which it is equipped the organic fertilizer machine are suitable for producing the organic fertilizer granulator,improve the working efficient and solve many problems.For example,producing the organic fertilizer granulator,sometine it needs to ferment the raw material for sometime,but the result will be not so good.Well,using the fermentation compost turner machine to ferment the raw material is not only can reduce the time of fermenting,it also can make the raw material fermented uniformally.What’s more,when we produce the organic fertilizer granulator we can use the rotary drum granulator machine to produce the organic fertilizer granulator,which this type fertilizer granulator machine to be designed for producing the organic fertilizer granulator or inorganic fertilizer granulator.
Bio fertilizer and organic agriculture from the definition of organic agriculture,we can see that organic agriculture is more complicated and more demanding than traditional agriculture.To solve these problems,organic agriculture can develop faster and better.It is bound to require higher production technology to match it.

As the professional fertilizer machine manufacturers,we are also our products can help the fertilizer producer more.So our engineer also design the new fertilizer machines and fertilizer manufacturing technology according to the change of the agriculture.And our main products are the fertilizer granulator machine and the all types of different fertilizer production lines.Such as the bio fertilizer production and npk fertilizer production.

Mechanism and purchase of the compost windrow turner?

fertilizer granulator Nov 13, 2019

Compost windrow turner can effectively mix the viscous stored feces with microbial agents and straw powder. It can not only meet the requirements of environmental protection, but also increase the content of soil organic matter, loosen the soil, improve the soil, and form a high standard farmland. The reasonable utilization of agricultural wastes by driving dumper, the improvement of agricultural and rural environment, the realization of zero emission harmless production mode in the farm, and the healthy and sustainable development of livestock and poultry breeding industry.

The compost windrow turner adopts four-wheel walking design, which can move forward, backward and turn, and is operated and driven by one person. In the organic fertilizer production process, the whole vehicle rides on the long and pre stacked fertilizer base, and the revolving knife shaft hung under the frame is used to mix, fluff and move the fertilizer base raw materials. After the vehicle passes, it becomes a new strip pile. It can be carried out in the open field or in the workshop shed. A major technological breakthrough of the machine is to integrate the crushing function of the material in the later stage of fermentation.

With the gradual dehydration of materials, the cutter shaft equipped with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves a crusher, but also greatly improves the crushing efficiency, reduces the cost, and fundamentally solves the problem that the production capacity is subject to the crushing mechanism.

When purchasing the compost windrow turner, we must choose professional organic fertilizer machine manufacturers and professional organic fertilizer manufacturers. Equipment manufacturers will provide customers with the most professional advice on the purchase of organic fertilizer equipment, saving you unnecessary investment. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a modern enterprise specialized in selling all kinds of fertilizer equipment and fertilizer production process. It has 20 years of machinery manufacturing experience. And it can provide a series of services for fertilizer enterprises, such as plant design, process improvement, equipment production, installation, debugging, formula, etc. the products cover all parts of the country, and some products have been exported

What is the working principle of crawler compost windrow turner?

fertilizer granulator Nov 13, 2019

Crawler compost windrow turner is one of the most common organic fertilizer machines in the fertilizer production process. It is the core organic fertilizer machine for the industrial harmless treatment of animal husbandry, urban garbage and urban sewage sludge. The machine has reasonable design structure, high efficiency, low energy consumption, high degree of automation, convenient use, low cost and wide application. It is a kind of high-efficiency machine welcomed by users.

The crawler type compost windrow turner adopts four-wheel walking design, which can advance, reverse and turn, and is operated and driven by one person. During driving, the whole vehicle is mounted on the long strip fertilizer machine before being piled up. The rotating knife hung under the machine is used to mix, fluff and move the raw materials of the fertilizer machine. After passing the car, a new strip pile is formed, which can be operated in the open field or in the workshop shed.
The compost windrow turner is equipped with drum and knife teeth, which is mainly used for plane stacking fermentation. It has double functions of turning and breaking. It can not only evenly turn and mix the materials and strains such as fecal base material, sludge, etc., but also effectively break the agglomerates in the materials after fermentation. It is an indispensable special machine in the organic fertilizer production.