How to choose a suitable organic fertilizer production line based on raw materials and production yield
China has been an agricultural power since ancient times, indicating that agriculture is an irreplaceable position in our country. And organic fertilizer equipment has a great promoting effect on agriculture, indicating the position of organic fertilizer equipment in China. With the acceleration of social progress and the rapid development of technology, people’s requirements for material quality are also increasing. In the future, people’s requirements for organic products will increase, and green products will occupy the entire market. So organic fertilizer equipment is a promising industry in the future.
The development of China’s fertilizer industry is carried out in the order of organic fertilizer, nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, compound fertilizer, and water-soluble fertilizer. For a considerable period of time in the past, organic fertilizers have occupied an absolute dominant position in China’s agricultural production. Any substance applied to the soil or sprayed on the aboveground part of a crop, which can directly or indirectly supply nutrients to the crop, increase crop yield, improve product quality, or improve soil properties and fertility, is called fertilizer. Fertilizer is a material that directly or indirectly provides nutrients for crops. Applying fertilizer can promote crop growth and development, increase yield, improve quality, and increase labor productivity. The types of fertilizers are diverse, and the methods of differentiation are also different. They can be classified according to fertilizer efficiency, composition, chemical properties, or nutrients. The fertilizers that directly provide essential nutrients to crops are called direct fertilizers, such as nitrogen, phosphorus, potassium, trace elements, and compound fertilizers, all of which belong to this category. Other fertilizers used to improve soil physical, chemical, and biological properties, thereby improving crop growth conditions, are called indirect fertilizers.
To process fertilizer using an organic fertilizer production line, it is necessary to determine the supply of raw materials and the output of organic fertilizer equipment, such as how many raw materials need to be processed every day, and how much annual output can be achieved, in order to determine the equipment price. The complete equipment of general organic fertilizer manufacturers is divided into several equipment configurations based on raw materials. The minimum annual production is 5000 to 10000 tons, with moderate configurations ranging from 20000 to 40000 tons and high configurations ranging from 50000 to 100000 tons
Next, let’s look at the types of organic fertilizer raw materials. Common organic fertilizer raw materials include chicken manure, pig manure, cow manure, sheep manure, bacterial residue, humic acid, sludge, pharmaceutical residue, organic waste, etc.
Then choose a granulator to determine whether the form of organic fertilizer is powder or granular: powder, cylindrical, oblate, or standard circular. There are several commonly used granulators in organic fertilizer plants: disc granulators, roller extrusion granulators, flat mold granulators, drum stirring granulators, and three in one granulators.
The entire organic fertilizer production line includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other process flows. The small and medium-sized extrusion granulation production line consists of a complete set of equipment including a mixer, conveyor, disc distributor, roller extrusion granulation machine, drum screening machine, drying machine, bucket elevator, finished particle warehouse, automatic packaging scale, etc. The process layout is compact, the operation is simple, and the operation is reliable.