How much is a set of small organic fertilizer production equipment

fertilizer granulator Sep 26, 2023

Pig manure, cow manure, and chicken manure, duck manure belong to livestock and poultry manure, and are one of the very good raw materials for making organic fertilizers. The nutrient content in livestock and poultry manure is very high, which plays a significant role in improving soil fertility. However, primitive animal manure cannot be directly applied to the soil because it contains a large amount of harmful bacteria. If applied directly to the soil without killing it, it will cause soil pollution. Moreover, most of the nutrients need to be decomposed before they can be absorbed by the soil. If fermented in the field, the resulting high temperature will have an impact on crops and cause the seedlings to burn to death.

How much is the cost of small-scale organic fertilizer processing equipment? Small scale organic fertilizer processing equipment usually refers to small organic fertilizer equipment with an annual output of several thousand tons. The commonly used household organic fertilizer processing equipment requires the following equipment: stacker equipment, shredder equipment, packaging machine, and fermentation tanks can be selected according to the situation. Usually, household organic fertilizer processing equipment without a fermentation tank can produce household organic fertilizer for tens of thousands of yuan. If you need to purchase a fermentation tank, the price is about 300000 yuan to achieve household organic fertilizer production.

Is small organic fertilizer production equipment cheap? How much is a set? The small-scale organic fertilizer production equipment costs 30000 to 200000 yuan, and each configured organic fertilizer production line varies. The low configuration of the chicken manure and pig manure organic fertilizer production line only requires a grinder, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the prices of the entire organic fertilizer production line range from tens of thousands to hundreds of thousands.

Small scale organic fertilizer processing equipment is not what we imagine to be fixed equipment, but needs to be determined based on the on-site site and materials. For example, chicken manure has a relatively high moisture content, and during fermentation, the moisture must be reduced. Corn cobs and other materials that can be crushed with straw can be added, otherwise they cannot be granulated. Sheep manure is relatively dry, and if the moisture is controlled during fermentation, it can be directly granulated without the need for straw, The equipment used varies depending on the process.

Using a disc granulator to produce organic fertilizers with uniform particles

fertilizer granulator Sep 26, 2023

With the continuous expansion of the organic fertilizer market, various organic fertilizer equipment manufacturers have developed organic fertilizer equipment including various granulators, such as roller extrusion granulators, npk fertilizer granulator, disc granulator machine, and new organic fertilizers. Granulator, new compound fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price varies.

Small and medium-sized organic fertilizer plants generally use disc granulator machine for granulation, which is a more traditional granulation process. Disc granulator, smooth granulation, good sales and low equipment price.In this way, investment costs can be saved, and the ball formation rate is also high, which can reach more than 93%.

So how to use the disc granulator to produce uniform, smooth and complete organic fertilizer?

1. First of all to control the quality of the material. According to the organic fertilizer formula, the quality of various raw materials is carefully controlled. It is strictly forbidden to have iron blocks, stones larger than 10mm, wood blocks, etc., and rice bran and sand should not be too much. At the same time, attention should be paid to ensure that the feeding is uniform and sufficient.

2. Select the disc granulator nozzle and debug it. When the liquid is sprayed from the nozzle, the higher the pressure, the smaller the hole, and the larger the droplet diffusion surface. Under the same pressure, the nozzle orifice is small, the droplet density is small, the nozzle hole is large, the droplet density is large, the angle of the granulation disc must be adjusted to a certain position, and the angle is determined according to the desired particle size. The smaller, the smaller the angle, the larger the particles.

3. Control the water content of the granulated particles. Moisture content refers to grasping the pre-balled material in the disc and releasing it with a light touch of your fingers.

4. Relevant technical training for operators. In fact, sometimes no matter how well the equipment is commissioned, it ultimately depends on the field operation of the operator.

The Characteristics and Advantages of Agitating Tooth Organic Fertilizer Granulator

fertilizer granulator Sep 26, 2023

The stirring tooth type organic fertilizer granulator can directly press dry powder materials into particles at room temperature. It can not only produce multi-element organic fertilizers based on ammonium carbonate, nitrogen, ammonium chloride, ammonium phosphate, etc., but also suitable for granulation of magnetic fertilizers and rare earth fertilizers, without the need for drying equipment, resulting in high particle strength.

In the production process of organic fertilizer granulator with stirring teeth, the friction coefficient between the material and the stirring teeth is small, the temperature rise is low, the energy consumption is low, and there is no pollution. At the same time, in order to meet customer needs and achieve the goal of “low investment and quick results”, our company also provides users with complete sets of equipment for organic fertilizer production, such as mixers, crushers, bucket elevators, feeders, screening machines, etc.

Characteristics of the Stirring Tooth Organic Fertilizer Granulator:

1. The ball forming rate reaches 90%, there is a small amount of returned material, the particle size of the material is small, and it can be re granulated.

2. Injecting steam for heating, increasing material temperature, reducing moisture content after balling, and improving drying efficiency.

3. The cylinder body is lined with special rubber plates or acid resistant stainless steel plates, which are not easily adhered to by the raw materials and play a role in anti-corrosion and insulation, achieving automatic scar removal, tumor removal, and eliminating traditional scraping devices;

The stirring tooth granulator is used for particle processing of organic raw materials after fermentation, breaking through the disadvantages of large material return and difficult drying of the disc granulator, as well as the small output and cumbersome maintenance of the flat film granulator. It combines multiple advantages. Before granulation, the fermented raw materials are crushed, and the ingredients are directly mixed with the mixer into the wet granulator to process spherical particles. The particles produced by this machine are spherical, greatly saving energy and improving utilization efficiency. We have achieved the direct desire of our customers by directly processing pure organic matter into particles and utilizing the characteristics of organic fertilizer raw materials that are embedded and enlarged under certain conditions. During granulation, no additives, adhesives, etc. need to be added. After the finished product comes out, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity. Reducing costs and increasing production are the biggest characteristics of this machine.

The stirring tooth type organic fertilizer granulator is driven by a main electric motor to drive the belt and pulley. The transmission is transmitted to the driving shaft through a reducer, and the split gear installed on the driving shaft engages with the large gear ring fixed on the body, working in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be achieved.

Equipment characteristics and working principle of drum granulator

fertilizer granulator Sep 26, 2023

The drum granulator has the characteristics of beautiful appearance, simple operation, low energy consumption, long service life, uniform drying, and convenient maintenance. It is a relatively advanced granulator in China. This machine is suitable for cold and hot granulation, as well as large-scale production of high, medium, and low concentration compound fertilizers and compound fertilizers. This product is now available throughout the country.

Equipment characteristics of drum granulator:

1. The ball forming rate reaches 90%, there is a small amount of returned material, the particle size of the material is small, and it can be re granulated.

2. Injecting steam for heating, increasing material temperature, reducing moisture content after balling, and improving drying efficiency.

3. The cylinder body adopts a special rubber plate lining or acid resistant stainless steel lining plate, which makes the raw materials not easily stick to the cylinder and plays a role in anti-corrosion and insulation, achieving automatic scar removal, tumor removal, and eliminating the traditional scraper device;

4. Large production capacity. Low power consumption and low maintenance costs.

5. Low investment, quick results, good economic benefits, and reliable performance.

6. Low power. No discharge of three wastes, stable operation, convenient maintenance, reasonable process layout, advanced technology, low production cost, high ball forming strength, good appearance quality, corrosion resistance, wear resistance, and low energy consumption;

Working principle of drum granulator:

The drum granulator is driven by a main electric motor to drive the belt and pulley. The transmission is transmitted to the driving shaft through a reducer, and the split gear installed on the driving shaft engages with the large gear ring fixed on the body, working in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be achieved.

Methods for extending the service life of organic fertilizer equipment

fertilizer granulator Sep 26, 2023

Pig manure large-scale organic fertilizer production line can produce 100,000-200,000 tons of organic fertilizer per year, supporting dehydrator, fermentation stacker, pulverizer, screening machine, mixing mixer, disc granulator machine, dryer, cooler, screening machine , packaging machines, forklifts, etc. The fertilizer granulator machine price, including various equipment, varies. About a complete set of large-scale organic fertilizer production line equipment is purchased at a price of nearly one million yuan, and the investment cost is high. Therefore, the damage and maintenance of organic fertilizer equipment will not only increase the depreciation cost, but also affect the entire organic fertilizer production. Production efficiency, how to reduce the failure rate of organic fertilizer equipment and prolong the use efficiency of organic fertilizer equipment, what should be done?

1. First of all, do basic maintenance and management work, and operate according to the equipment operation instructions to ensure the basic service life of the equipment and reduce the failure rate. In the process of using organic fertilizer fermentation equipment, the usual maintenance is very important. Therefore, when a small fault occurs, it should be dealt with in time. If it is not discovered and solved in time, it will gradually increase in the later period, resulting in serious failures, which require more maintenance costs to solve.

2. When operating organic fertilizer equipment for fermentation, it should be used correctly. If the long-term use is not standardized, it is easy to cause the failure of organic fertilizer equipment. If the fermentation time is insufficient, causing harmful objects to erode the machinery, it should be avoided as much as possible, and the equipment usage specifications should be strictly followed.

3. Organic fertilizer equipment has a certain service life in the process of use and follows the rules. Therefore, when the organic fertilizer equipment reaches a certain service life, long-term high-load operation should be avoided as much as possible.

Processing Equipment and Technology of Rapeseed Cake Fertilizer Production Line

fertilizer granulator Sep 26, 2023

Many people are probably familiar with rapeseed cake. In fact, about 60% of the residue after rapeseed cake oil is pressed remains. Due to the large amount of protein in rapeseed cake, it can become one of the raw materials for organic fertilizer fermentation.

The rapeseed cake fertilizer production line uses decomposed rapeseed cake, soybean residue, and other organic fertilizers to not only fertilize the soil, enhance soil permeability, alleviate soil compaction, prevent root burning, but also inhibit pathogenic bacteria in the soil. Reduce the occurrence of soil borne diseases, but if rapeseed cakes, bean dregs, and other materials do not mature, they not only cannot fully exert their effects, but also are not conducive to the growth of vegetables, flowers, and fruits.

The production process of organic fertilizer production equipment mainly involves mixing organic solid waste with a moisture content of less than 60%, such as chicken manure, pig manure, cow manure, duck manure, household waste, sugar residue, distiller’s grains, sludge, drug residue, sugar residue, mushroom waste, rice husk, weeds, straw, monosodium glutamate plant waste, etc., as the main raw materials. Microbial fermentation agents are added to mix well, and aerobic continuous fermentation is carried out to fully decompose, sterilize, deodorize, and remove water, After fermentation, decomposition, drying, and crushing of organic waste with a moisture content of 30-35%, magnetic separation and screening are carried out. Then, the raw materials with binders and other components that need to be compatible are measured, batched, and mixed (or further dried to produce powdered organic fertilizer) in an automated batching and mixing system according to the ratio requirements. The fully mixed materials are uniformly and continuously fed into a granulator by a belt conveyor for granulation, Then, it is dried by a dryer with low temperature and high air volume (≤ 65 ℃) before cooling and screening. The finished particles are coated by a coating machine (with brightener and anti caking agent added), transported by a belt conveyor to the finished product silo, and measured by a computer automatic quantitative packaging system. The finished products packaged in 40-50kg/bag are then stacked and stored.

The rapeseed cake fertilizer processing production line includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment, and other technological processes.

Which heat source is the best choice for chicken manure dryer

fertilizer granulator Sep 26, 2023

The chicken manure dryer operates at high temperatures and relies on heat sources for transmission. However, there are also various options for heat sources, such as natural gas, diesel, coal, and so on. So, which heat source is better for Tongda Heavy Industry chicken manure dryer?

Chicken manure dryers often use coal and natural gas as heat sources, which play an important role in production. Coal has the characteristics of low cost and high heat, playing an important role in dryers; Natural gas has the advantages of high heat, stability, and no smoke pollution. So how should we choose between the two heat sources?

What heat source is used for the chicken manure dryer? Which heat source is the best choice for chicken manure dryer?

Coal is one of the earliest discovered minerals by humans and is currently a widely used heat source material. The national requirement is that the heat of standard coal is 7000 kcal/kg. Currently, the price of normal coal is around 1200 yuan, and the price of one kilogram of coal is about 1.2 yuan.

Natural gas is a multi-component mixed gaseous fossil fuel, mainly composed of alkanes, with methane accounting for the majority and a small amount of ethane, propane, and butane. At present, the price of natural gas may vary depending on the region, but it remains at 2.5 yuan/cubic meter, while the calorific value of natural gas is 8000 kcal/cubic meter.

The above heat sources are for users to choose from, and which one to choose depends on local needs. The water vapor, powder, and odor gas generated during the re drying process of the chicken manure dryer are discharged into the dust removal system and deodorization system through the fan through the pipeline, and then discharged into the air. Chicken manure is sterilized, disinfected, and deodorized by high-temperature airflow in the drum, which turns it into high-quality and efficient organic fertilizer or feed.

The granulation process of cow manure organic fertilizer increases profits from fertilizer processing

fertilizer granulator Sep 26, 2023

After cow dung is made into fertilizer, it is beneficial to improve soil organic matter and fertility, and improve soil physical and chemical environment and microbial environment. However, if the uncomposted manure is directly applied to the farmland, it will consume oxygen in the soil, generate high temperature, burn the root system of crops, and produce harmful substances of pathogenic bacteria, which will not only fail to increase production, but also cause secondary pollution of soil, water, atmosphere and agricultural products. Therefore, cow dung can only be used after being composted, decomposed, stabilized, and harmless. Then organic fertilizer equipment is needed to convert cow dung into organic fertilizer with higher utilization value.

Organic fertilizer production line or npk manufacturing process, the main equipment of general processing technology includes fermentation equipment, mixer, overturning equipment, belt conveying equipment, cylindrical screen, pulverizer, granulator, drying cooler, packaging machine, etc. Common granulators include counter-roll granulators, spinning granulators, tooth stirring granulators, disc granulators, etc. The fertilizer granulator machine price vary.

The production process of organic fertilizer granulator: First, the cow dung should be dried to make its moisture content below 85%, and then the straw is added. The carbon ratio is controlled at 23-28, and the water content is controlled at 52%-68%. Finally, add organic fertilizer fermentation decomposing agent. Pour the raw materials into the mixer to mix, mix evenly, pulverize, and use the belt to enter the disc granulator; after the granulation is formed, it is sent to the dryer for drying, and then cooled to the cooler by the elevator or belt conveyor. When the moisture reaches below 6%, it is sieved after cooling. The large particle materials are crushed into fine materials by the return pulverizer, the fine materials enter the disc granulator machine, and the coarse return materials are crushed into the granulator, and the finished products are directly packaged.

The working principle and structure of a nitrogen phosphorus potassium horizontal mixer

fertilizer granulator Sep 26, 2023

The horizontal mixer of nitrogen, phosphorus, and potassium ensures sufficient mixing of materials, thereby improving the uniformity of mixing; Adopting a novel rotor structure, the minimum gap between the rotor and the bright body can be adjusted to close to zero, effectively reducing material residue; It can crush larger materials, with a more reasonable overall structure and beautiful appearance. It is generally used for mixing organic fertilizers, bio organic fertilizers, feed and other raw materials. It is also particularly suitable for mixing viscous materials.

Principle and structure of nitrogen phosphorus potassium horizontal mixer:

In terms of agitator structure, the spiral is designed as an inner and outer, left and right opposite spiral to each other.

The inner spiral drives the material near the axis to rotate axially, pushing it from the inside to both sides. The outer spiral drives the material near the barrel wall to rotate axially, pushing it from both sides to the inside, causing convection, circulation, shear, and infiltration of the material inside the barrel, achieving rapid and uniform mixing of the material in a short period of time.

The working principle of a horizontal mixer: The horizontal cylinder is equipped with double axis rotating blades that rotate in opposite directions. The blades rotate and stir the material at a certain angle along the axial and radial directions, making it quickly and evenly mixed. The performance characteristics of the horizontal mixer are that the rotation speed of the shaft driven by the reducer and the structure of the blades will weaken the gravity of the material. With the lack of gravity, there are significant differences in particle size and specific gravity among the materials, which are ignored during the mixing process. The intense stirring movement shortens the mixing time, making it faster and more efficient. Even if there are differences in the specific gravity and particle size of the materials, good mixing results can be achieved under the rapid and violent flipping and scattering of staggered mixing blades. High mixing uniformity and low residue, suitable for mixing two or more types of fertilizers and additive premixes.

Installation and maintenance of nitrogen phosphorus potassium horizontal mixer: The maintenance and upkeep of the machine is an important and regular task, which should be closely coordinated with extreme operations and maintenance, and should be inspected by dedicated personnel on duty. In addition to normal fertilizer production models, our factory can customize production according to customer requirements.

The role and advantages of organic fertilizer tipping machines in agricultural development

fertilizer granulator Sep 26, 2023

The organic fertilizer tipping machine is an ideal equipment that utilizes modern technology to convert agricultural waste, livestock manure, and organic household waste into high-quality bio organic fertilizer. The organic fertilizer tipping machine is suitable for ground strip pile fermentation and industrial production of bio organic fertilizer. The equipment has obvious advantages such as low investment, low energy consumption, fast fertilizer formation, and high yield.

Ground stacking fermentation requires the material to be stacked into long and elongated stacks, which are regularly stirred and crushed by an organic fertilizer throwing machine, and the organic matter is decomposed under oxygen consumption conditions. It has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs.

The bio organic fertilizer tipping machine is a green and environmentally friendly bio organic fertilizer that uses the principle of aerobic fermentation to produce pollutants such as livestock and poultry manure, agricultural waste, sugar factory sludge, sludge, and household waste, and improves soil quality.

The organic fertilizer flipping function effectively mixes livestock and poultry, sludge, microbial agents, and straw powder evenly, creating a better oxygen consuming environment for material fermentation. It can be heated up in one day, deodorized in 3-5 hours, sterilized, and fertilized in seven days, which is not only much faster than using other mechanical fermentation methods, but also much more efficient.

Animal manure fertilizer production equipment, such as chicken manure, pig manure, cow manure, and sludge, undergo harmless treatment through composting and fermentation. Chicken manure and animal manure from livestock farms are mixed with filling materials in a certain proportion, such as straw powder, mushroom residue, medicinal residue, rice bran, grass powder, peanut shell powder, etc. After mixing, organic fertilizer fermentation strains are added. Through fermentation and composting, the pig manure organic fertilizer production line takes 10-15 days to mature, and can be odorless, odorless, and harmless, The compost is soft and yellowish brown, with an annual output of 10000 tons of pig manure organic fertilizer production line. There are gray white hyphae in the pile, and the organic matter is about 45%. It has the functions of non-toxic and harmless, increasing yield, improving quality, promoting disease resistance and growth, enhancing soil fertility, and increasing fertilizer utilization rate. It is an ideal fertilizer for producing green food and developing ecological agriculture.