How to choose a suitable organic fertilizer fermentation turner

fertilizer granulator Mar 27, 2024

The organic fertilizer fermentation and flipping machine plays an important role in the treatment of livestock manure, mainly in promoting fermentation and decomposition, thereby removing diseases and pests in livestock manure; Rich in organic matter and other trace elements required for soil.

Using an organic fertilizer fermentation and flipping machine to stabilize and harmless animal manure under aerobic conditions, and then convert it into high-quality fertilizer. In contrast, aerobic composting has the characteristics of simple process, low investment, and low operating cost, which can effectively kill pathogenic microorganisms. It is a harmless, effective, economical, and reasonable treatment method that has been widely used both domestically and internationally. This cannot be achieved without organic fertilizer fermentation and flipping machines.

1. Chain plate overturning machine

It is necessary to build a fermentation tank, which can rotate between multiple fermentation tanks with the help of a mobile crane.

Fast walking speed, with a flipping depth of up to 2 meters, suitable for deep groove operations.

Equipping a transfer machine to change slots can achieve multi slot operation of a flipping machine, saving investment.

Due to the tilting of the flipping plate, the material will move forward as a whole after each flipping. Next time stacking materials, they can be placed directly behind the site.

Applicable scenario: The fermentation site is small, the fermentation tank is relatively deep, and the daily processing capacity of organic raw materials is more than 30 tons, with an annual output of 10000 to 20000 tons of organic fertilizer. The flipping machine operates automatically and does not require manual labor.

2. Slot flipping machine

A fermentation tank needs to be constructed, and with the help of a mobile crane, it can rotate between multiple fermentation tanks to reduce investment.

The flipping depth is 0.8-1.8 meters, and the width is 3-6 meters.

It can move forward 1-2 meters per minute, and the walking speed depends on the density of the material. If the density is high, the walking speed will be slow.

Applicable scenario: Daily organic raw material processing capacity of over 20 tons, annual production of 6000 tons of organic fertilizer. When operating the flipping machine, no manpower is required.

3. Track flipping machine

No need to build a groove, just pile the fertilizer into strips. The flipping distance is 0.8-1 meters, and the flipping height is 0.6-1.8 meters, saving investment costs and facilitating expansion.

There is a cockpit on the flipping machine, which can isolate some odor when workers operate the machine.

Applicable scenario: Daily organic raw material processing capacity of 5 tons or more, annual production of 3000 tons of organic fertilizer. A worker is required to operate the flipping machine during operation

The reason why the roller squeezing granulator is prone to sticking during granulation

fertilizer granulator Mar 27, 2024

 Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, etc, so what are the production characteristics of the double roller granulator, and how to stick the roller during use manage?

1. The double roller granulator refers to granulating materials at room temperature. Compared with other methods, drying measures such as fuel oil and gas are not required. Therefore, it can save energy and reduce consumption.

2. The double roller granulator can be used in the npk production line. There are more than 20 kinds of materials successfully used for extrusion granulation: ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, potassium sulfate, etc. In addition, the twin-roll extrusion granulator can flexibly realize the replacement of product formula in a short time, and a set of equipment can produce more than 30 kinds of formula products.

3. Due to the omission of the drying process, the return rate is low (accounting for about 15% of the total feed volume of the extruder). Moreover, dry granulation does not require additional additives, and only uses the intermolecular force of the material itself, which not only simplifies the process, but also reduces energy consumption and low investment.

The double roller granulator will inevitably encounter various problems during use. The most troublesome thing is that the material sticks to the roll during the granulation process of the rotary drum granulator. The following are the reasons and solutions for the sticking of materials:

Reason 1: too much moisture in raw materials

Solution: reduce material moisture.

Reason 2: The pressure strength of the billet is not enough

Solution: reduce the gap between the two rollers of the double roller granulator, and generally control it between 0.3mm and 1mm.

Reason 3: The surface of the billet of the roller extrusion granulator is rough

Solution: Add abrasives and operate the double-roll extrusion granulator to grind the roller skin.

Which type of composting machine is effective for fermenting organic fertilizer from manure

fertilizer granulator Mar 27, 2024

The organic fertilizer composting machine can be better used to treat common solid organic waste, making these organic waste specialized equipment for organic fertilizer composting. Make the raw materials of compost fully ferment and discharge the water contained inside, so that these wastes can achieve harmless treatment and become a resource.

The organic fertilizer flipper adopts a unique display disc flipping structure, which is quite unique and has professional technology. During this process, each flipping can allow the organic solid waste in each part to be directly in full contact with external air, allowing oxygen in the air to enter the material and supplement internal oxygen deficiency. The contact area of internal water and organic fertilizer consumed is relatively small compared to the material stacking machine, making it very convenient for maintenance and continuous operation. The work is stable and the service life is long.

Most organic fertilizer turners adopt a track type operation mode, which can improve the reliability of organic waste during the fermentation process and reduce the energy loss of the machinery.

The overall structure of the organic fertilizer tipping machine adopts a large-span bridge structure, and there are also two series of cross bridge and longitudinal bridge structures. The material can not only choose the vertical direction or the direction parallel to the track in the direction of movement.

Among them, the longitudinal bridge structure can make the material vertical during movement, and the span of the organic fertilizer turner running in the track direction will meet the requirements of the organic waste fermentation cycle. The length of its track is also within a certain range, and the corresponding length can be selected according to the amount of organic waste processed.

Proper use of organic fertilizer production line granulation to extend equipment life

fertilizer granulator Mar 27, 2024

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing packaging machine. A complete set of large-scale organic fertilizer production line or npk production fertilizer line equipment is purchased at a price of nearly one million yuan, and the investment cost is relatively high. Then, the maintenance of organic fertilizer equipment damage will not only increase the depreciation cost, but also affect the overall production efficiency of the organic fertilizer. How to reduce the organic fertilizer equipment failure rate?

1. First of all, operators should pay attention to regular inspections. Observe the degree of wear and check whether it is severe or very severe. If it belongs to the latter, it should be replaced immediately to prevent accidents.

2. For the plane of the bottom frame, pay attention to keep it clean and remove dust and other objects in time, so as to prevent the movable bearing from moving smoothly on the bottom frame when the equipment encounters unbreakable materials, causing serious accidents.

3. During the operation of the organic fertilizer granulator, it is found that some newly installed ones are easy to loosen, so it is necessary to check frequently. In addition, once it is found that the bearing oil temperature rises too fast, or there is an abnormal impact sound from the rotating gear, the power supply should be cut off immediately, the cause should be checked, and then solved in detail.

4. Good lubricating oil is of great help to the life of the bearing, so the operator should try to ensure that the injected lubricating oil is clean and has good sealing performance.

5. In the npk production line, keep the working site clean. Every time the organic fertilizer equipment is completed, the residual plastic sand inside and outside the granulation leaves and granulation pot should be removed, and the plastic sand and flying objects scattered or splashed on the organic fertilizer equipment should be cleaned. The exposed processing surface of the organic fertilizer equipment machine is wiped clean, coated with anti-rust paint, and put on a corresponding protective cover to prevent secondary intrusion of dust and prolong the service life.

Chicken manure organic fertilizer production line brings new income to chicken farms

fertilizer granulator Mar 27, 2024

Integrated ecological aquaculture is an important event in the development of aquaculture and planting industries. It is also a model of increasing income, increasing green income, and creating ecological income, which is currently a reasonable and environmentally friendly breeding model. Among them, without the conversion function of the organic fertilizer production line processing equipment for chicken manure in the chicken farm, it is impossible to achieve an increase in income from ecological scale breeding.

In such an ecological environment, chicken manure produced by breeding is mixed with plant waste and ingredients produced by planting for composting. The materials are fermented and matured through a series of organic fertilizer production line processes, crushed and granulated, and then applied to crops. Most of them are sold to growers, achieving an increase in income. Therefore, the chicken manure organic fertilizer production line brings new income to large-scale chicken farms, and the chicken manure organic fertilizer production line processing equipment.

At present, most ecological models involve planting crops to feed animals, processing animal waste into organic fertilizers and returning them to the fields for application to crops. This process fully utilizes and increases the income from crop waste and animal waste from breeding. And it reduces the emissions of pollutants in planting and breeding.

Processing equipment for 20000 tons of chicken manure organic fertilizer production line, including trough type organic fertilizer flipping machine, high humidity material crusher, mixer, organic fertilizer granulator, screening machine, cooling machine, dryer, coating machine, packaging machine, conveyor, dust collector, etc.

Rural construction of organic fertilizer production lines to increase profits from processing fertilizers

fertilizer granulator Mar 22, 2024

Organic fertilizers are rich in organic acids, polypeptides, nitrogen, phosphorus and potassium. Therefore, organic fertilizers can provide nutrients for planting. It has a great effect on agriculture. Also, if you want to make better fertilizer, you can easily make a production line of organic waste fertilizer. Cow manure, chicken manure and other organic wastes are good materials for organic fertilizer. Form an organic fertilizer line, and you can economically recycle this organic waste. The preparation of this kind of fertilizer can improve soil conditions and increase soil fertility.

If organic fertilizer is applied, its organic matter will enhance soil fertility and buffering capacity. As a result, soil conditions will be more suitable for plant growth. If you fertilize with this kind of fertilizer, the plants will produce more. Organic fertilizers are rich in organic matter and other elements. These can provide nutrients for planting and soil microbes. Microbial activity is good for soil, and soil is good for plant growth. At the same time, nutrients in the soil and fertilizer also help increase the plant’s yield. The organic fertilizer you produce can improve the utilization rate of fertilizer. This kind of fertilizer is rich in nutrients, but the amount is less than that of chemical fertilizer. A chemical has a single element. If you fertilize with organic fertilizer, the two types of fertilizer go hand in hand. As a result, their combination will improve fertilizer utilization.

In the face of market changes and competition, the future development status of organic fertilizer production lines should be enriched in product structure, actively adjust marketing strategies, and adhere to the path of innovation. With the continuous increase in fertilizer prices and the strong support of national policies, organic fertilizers are gradually occupying a dominant position in the market. With the increasing popularity of organic fertilizers, this has become a key research project for environmentally friendly development. The path to the improvement and development of organic fertilizer equipment is an environmentally friendly, green, circular, and environmentally friendly development path established within the audience’s needs and market environment. The organic fertilizer production line is effectively treated with auxiliary materials, combined with the characteristics of livestock and poultry manure, to achieve the improvement and development of organic fertilizer equipment, which has become the key to effective communication and interactive integration between the two.

Process of planting disc granulator in chicken manure organic fertilizer production line

fertilizer granulator Mar 22, 2024

The chicken manure organic fertilizer production process of the disc granulator machine is intuitive to operate and can be mastered at any time. If any abnormality is found, it can be adjusted in time. The size of the particles is determined by the inclination and rotation speed of the disk. And the inclination and rotational speed of the disc can be adjusted. Therefore, the disc granulation has a wide range of granulation control, strong adaptability, and a very high ball forming rate, which can reach 70% to 90%. The chicken manure organic fertilizer disc granulation process has short production process, simple structure, low investment and convenient operation, which is more suitable for small and medium-sized enterprises. Let’s take a look at the disc granulation process of chicken manure organic fertilizer.

1. The processed chicken manure is directly transported to the raw material mixer.

2. The chicken manure is transported to the disc homogenizer and evenly added to the rotating disc of the disc granulator machine. The liquid component or an appropriate amount of water is sprayed through the liquid component distributor of the disc granulator. The amount of liquid needed to form a ball.

3. Transport to the organic fertilizer dryer and exchange heat with the heat of the hot blast stove.

4. The dried particles are transported to the organic fertilizer cooler. They are cooled by natural cold air or forced cold air.

5. Then the particles are transported to the rotary drum screening machine, and the unqualified large particles are crushed by the pulverizer and then returned to the disc granulator machine for reformation.

6. The qualified products after screening are transported to the coating machine for coating.

7. The final particles are transported to the automatic packaging machine for weighing, packaging and storage.

In addition, common fertilizer granulators include: double roller granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die pellet machine, ring die granulator, various granulators have their own production characteristics, used in pig manure organic fertilizer production line, npk production line, biological organic fertilizer production line and so on.

The main equipment of the organic fertilizer disc granulation production line

fertilizer granulator Mar 22, 2024

The disc granulator (also known as the ball disc) adopts an integral arc structure with a high granulation rate. The granulator disc has three discharge ports, which are convenient for intermittent production operations, reduce labor intensity, and improve labor efficiency. The reducer and electric motor are driven by flexible belts, which start smoothly, reduce impact force, and improve equipment service life. The bottom of the granulator disc is reinforced with multiple radiating steel plates, which are sturdy, durable, and do not deform. The thickened, weighted, and sturdy base design does not require anchor bolts to fix, and operates smoothly. It is an ideal equipment for organic fertilizer and compound fertilizer granulation.

The main equipment of the organic fertilizer disc granulation production line:

1. Automatic batching system: The automatic batching system mainly consists of a feeding system, weighing device, silo, and conveyor belt. And the static batching system has both the speed of dynamic batching and the accuracy of ordinary static batching (0.2%).

2. Disc mixer: This mixer is energy-saving, small in size, fast in mixing speed, and can work continuously, making it particularly suitable for use in urban and rural construction projects.

3. Disc granulator: This series of disc granulators is a new type of inclined disc granulator with a granulation rate of over 90%. The reducer and motor are driven by flexible belts, which start smoothly, reduce impact force, and improve the service life of the equipment

4. Drying machine: This machine has the characteristics of beautiful appearance, simple operation, uniform drying, and convenient maintenance. This product is available in various places.

5. Chain crusher: During the crushing process, high-strength wear-resistant hard alloy chain plates with synchronous speed are used. The inlet and outlet design is reasonable, the crushed materials are uniform, not easy to stick to walls, and easy to clean.

6. Drum screening machine: This machine adopts a combination screen, which is easy to maintain and replace. Its structure is simple, operation is convenient, and operation is stable, making it an ideal equipment in the production of compound fertilizers.

7. Coating machine: The main unit is lined with polypropylene or acid resistant stainless steel. This equipment has been specially designed in terms of internal structure according to process requirements, making it an effective specialized equipment for compound fertilizers.

8. Packaging scale: The packaging scale mainly consists of an automatic quantitative packaging scale (composed of a storage hopper, feeder, weighing bag hopper, kneading mechanism, computer control, pneumatic execution part, etc.) and an optional part (conveyor, sewing machine/heat sealing machine). Spiral feeding is used, and the material is forcibly discharged by the feeding mechanism.

9. Cyclone dust collector: mainly used for pre dust removal of high concentration dust and material separation and recovery. For capturing and separating coarser particle dust with a size of 5-10um or more, the purification rate is high. It has the characteristics of simple structure, easy installation and maintenance management, low cost and operating expenses, and small footprint

10. Conveyor: Suitable for conveying loose materials or baggy items in coal, metallurgy, mining, chemical, building materials, docks, warehouses, construction sites, etc. It is particularly suitable for use in environments that require manual loading such as fertilizer plants and cement plants, saving a lot of personnel.

How to clean the organic fertilizer drum sieve machine after granulation

fertilizer granulator Mar 22, 2024

Roller screen machine is often used in the production of organic fertilizer compound fertilizer, the main work is to complete the granulation, and has completed the drying and cooling, the fertilizer screening, the non-specification fertilizer screening out again for granulation. And screening machine is mainly divided into drum screening machine and vibration screening machine, because in the work is often fine work, so it is easy to produce a lot of dust, we all know that dust will not only cause pollution to the environment, but also cause great damage to the machine bearing, Huaqiang Heavy Industry for you to briefly introduce some roller screen machine bearing how to clean the main points are as follows:

1. Before cleaning, it is necessary to remove the bearing and soak it in gasoline or kerosene at 100 degrees Celsius for half an hour. Its main purpose is to melt the grease on the bearing surface.

2. Wait until the bearing is soaked well, use professional cleaning tools to clean the machine, clean the bearing inner ring, rolling body, etc., but also clean the machine body.

3. When cleaning the bearing, it is necessary to pay attention to slowly rotating the outer ring of the bearing, so as to effectively clean it. After cleaning, the bearing will be dried and coated with a little lubricating oil for convenient installation.

The above is the detailed steps of the drum screen machine manufacturer to clean the bearing. I hope it can help you. Welcome to call for advice at any time.

The process and advantages of using a roller extrusion granulator to produce fertilizers

fertilizer granulator Mar 22, 2024

 Organic fertilizer extrusion granulator is an important granulation equipment for compound fertilizer production line. Following are the advantages of twin roll extrusion granulator.

1. The double roller granulator granulates at room temperature, without excessive pretreatment of raw materials.

2. The double roller granulator is easy to use and requires less investment.

3. The double roller granulator operates stably and saves electricity.

4. The design of the twin-roll extrusion granulator is reasonable. Easy to maintain and replace accessories.

5. The double roller granulator has a wide range of applications, and the granulation intensity can be adjusted freely according to different materials.

6. Reduce powder waste and packaging costs.

The double roller granulator belongs to dry granulation, without drying process, high granulation density, good fertilizer efficiency, and full organic matter content. It saves the cost of purchasing dryers and coolers, and does not need to burn coal later, which saves a large part of the money. The size of the extrusion force can be adjusted by the hydraulic pressure, and the operation is flexible. It is suitable for npk fertilizer production line, medicine, chemical industry, feed and other industries. The design is reasonable, and it can be used in conjunction with corresponding equipment to meet the continuous production of the production line.

There are many types of granulation equipment, and different equipment solutions need to be formulated according to different materials and production capacity. Welcome to contact us for specific information. Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.