Equipment principle of hydraulic organic fertilizer turning machine for fermenting fertilizers

fertilizer granulator Apr 2, 2025

Hydraulic organic fertilizer turning machine is a widely used mechanical equipment in the field of organic fertilizer production. Its unique equipment principle provides a guarantee for efficient and stable organic fertilizer turning operations.

The hydraulic organic fertilizer turning machine mainly consists of a frame, hydraulic system, turning device, walking device, and control system. Each part collaborates with each other to complete the task of turning organic fertilizer.

The hydraulic system is the core power source of the equipment. It mainly includes components such as oil pump, oil cylinder, oil pipe, and various control valves. The oil pump, driven by the motor, draws hydraulic oil from the oil tank and boosts it to have sufficient pressure energy. High pressure hydraulic oil is delivered to various cylinders and control valves through oil pipes. The control valve is responsible for accurately controlling the flow direction and flow rate of hydraulic oil, thereby achieving precise control of the extension and contraction action of the cylinder piston rod.

The flipping device directly undertakes the flipping work. It is usually composed of a flipping blade shaft, flipping tools, etc. The knife shaft is connected to the piston rod of the oil cylinder. When the piston rod of the oil cylinder expands and contracts under the action of hydraulic oil, the knife shaft moves up and down, driving the flipping tool installed on the knife shaft to penetrate the material pile. The flipping tool has a special shape and arrangement, which can effectively chop, flip, and mix organic materials when the blade axis rotates, achieving the purpose of full fermentation by shifting the upper and lower layers of the material.

The walking device enables the stacker to move within the fermentation site. It also relies on hydraulic systems to provide power. The hydraulic motor is connected to the hydraulic system through oil pipes and drives the wheels to rotate under the drive of hydraulic oil, achieving the forward, backward, and steering of the stacker. This hydraulic driven walking method has good torque characteristics and can adapt to different ground conditions and material carrying requirements.

The control system precisely regulates the operation of the entire device. The operator sends commands to the control valves of the hydraulic system through buttons, handles, and other operating components on the console, thereby adjusting the flow rate, pressure, and actions of the oil pump, cylinder, and hydraulic motor. Some advanced control systems also have automation functions, which can automatically complete the walking, flipping and other actions of the flipping machine according to preset programs, improving work efficiency and accuracy.

The hydraulic organic fertilizer turning machine converts electrical energy into mechanical energy through a hydraulic system, accurately controls the actions of the turning device and walking device, and achieves efficient and flexible turning operations for organic materials, providing solid equipment support for the high-quality production of organic fertilizers.

Differences between Wheel type and Track type Organic Fertilizer Composting Machines

fertilizer granulator Apr 2, 2025

Wheel type and track type organic fertilizer turners each have their own characteristics in organic fertilizer production, and there are many differences between them.

From the perspective of walking mode, the wheel type organic fertilizer turning machine relies on the rotation of the wheel to achieve movement. The design of the wheel makes it more flexible to move on flat ground and easy to turn. This allows it to quickly adjust its work position in areas with relatively flat terrain and open fields. The track type stacker, on the other hand, travels through tracks with a large contact area with the ground and low pressure on the ground. It can adapt to various complex terrains, including soft and muddy fields, and is not easily trapped.

In terms of flipping ability, the flipping components of the wheel type flipping machine usually have a high rotational speed, which can quickly flip materials and have a good flipping effect on looser materials, enabling the materials to be fully mixed in a short period of time. The crawler type turning machine has a high turning force and is suitable for handling materials with high packing density and clumping. It can use strong power to turn up deep materials and ensure the uniformity of fermentation.

In terms of equipment stability, the wheel type stacker may experience bumps when encountering uneven ground during high-speed driving or flipping, which may affect the flipping effect and equipment service life. Due to the support and buffering effect of the tracks, the tracked stacker can maintain good stability even on uneven ground, ensuring the continuity and accuracy of the flipping operation.

In terms of maintenance, the disc and transmission components of the disc type stacker are relatively simple, and the maintenance cost is low. Daily maintenance mainly focuses on tire wear inspection and transmission component lubrication. The track structure of the track type stacker is complex, and maintenance work such as adjusting the tension and replacing wear of the track is relatively cumbersome, resulting in high maintenance costs.

In terms of applicable scenarios, the wheel type stacker is suitable for production environments with good site conditions, loose materials, and high requirements for stacking speed. Crawler type flipping machines are more suitable for use in complex terrain, difficult material handling, and high requirements for flipping depth and strength.

There are significant differences between the wheel type and track type organic fertilizer turning machines in terms of walking mode, turning ability, stability, maintenance, and applicable scenarios. Producers should choose equipment reasonably based on actual needs and site conditions to achieve the best organic fertilizer production effect.

Organic fertilizer turning machine efficiently accelerates fermentation of fertilizers

fertilizer granulator Apr 2, 2025

The organic fertilizer turning machine exhibits significant efficiency advantages during the fermentation process of fertilizers, greatly accelerating the entire fermentation process.

The traditional fertilizer fermentation method often relies on natural accumulation, which not only takes a long time, but also has uneven fermentation effects. The emergence of organic fertilizer turning machines has completely changed this situation. It has strong flipping ability and can flip a large amount of organic materials in a short period of time. Through the rapid operation of machinery, the materials that were originally stacked together are fully dispersed and mixed, allowing oxygen to penetrate more evenly into the materials.

Oxygen is a crucial element for the survival and reproduction of microorganisms during the fermentation process. The frequent turning operation of the organic fertilizer turning machine creates a favorable aerobic environment for microorganisms, promoting rapid growth and metabolism of microorganisms. This is like pressing the ‘acceleration button’ for the fermentation process, greatly reducing the time required for fermentation. The fermentation process that used to take several months to complete can now be achieved in just a few weeks or even shorter with the help of an organic fertilizer turning machine.

In addition, the efficiency of the organic fertilizer turning machine is also reflected in its stable working performance. It can run continuously according to preset programs and parameters without excessive interference from external environmental factors. Whether facing hot summers or cold winters, it can stably complete the flipping task, ensuring the continuity and stability of the fermentation process.

In large-scale fertilizer production, time is the benefit. The efficient acceleration of the fermentation process by the organic fertilizer turning machine enables enterprises to push their products to the market faster, improving production efficiency and economic benefits. At the same time, rapid fermentation also helps to reduce the potential odor and environmental pollution caused by long-term storage, which can be said to be a win-win situation. With this high efficiency advantage, the organic fertilizer turning machine has become an indispensable and important equipment in modern organic fertilizer fermentation production.

Equipment principle of slot type organic fertilizer turning machine for fermenting fertilizers

fertilizer granulator Apr 2, 2025

The trough type organic fertilizer turning machine is a key equipment in the production process of organic fertilizers, and its unique working principle provides strong support for the efficient fermentation of organic materials.

The trough type organic fertilizer turning machine is mainly composed of a crane system, a turning system, a transmission system, and a control system. Its work is carried out in a pre built fixed fermentation tank, and the design of the fermentation tank provides a stable space for material fermentation.

The driving system is the key to the movement of the trough type organic fertilizer turning machine along the length direction of the fermentation tank. It is usually composed of components such as tracks, wheels, and drive motors. The driving motor drives the wheels to run smoothly on the track, allowing the entire flipping machine to operate at different positions in the fermentation tank as needed, ensuring comprehensive coverage of the materials in the tank for flipping.

The flipping system is the core part of the equipment. It generally includes one or more sets of flipping tools, which are installed on a rotating shaft. When the device is running, the rotating shaft rotates at high speed under power drive, driving the flipping tool to rotate synchronously. The cutting tool penetrates deep into the material pile, shredding, flipping, and mixing the accumulated organic materials. In this process, the materials that were originally in the lower layer are flipped to the upper layer, and the materials in the upper layer are flipped into the lower layer, achieving full transposition of the materials.

The transmission system is responsible for transferring the energy from the power source to various working components. The power output by the motor is precisely distributed to the wheel drive shaft of the driving system and the rotating shaft of the flipping system through transmission components such as couplings and reducers, ensuring that each component can work together at the set speed and torque.

The control system endows the trough organic fertilizer turning machine with an intelligent “brain”. Operators can precisely set parameters such as equipment operating speed, flipping depth, and operation time through the control panel. Some advanced control systems also have automated programs that can automatically complete a series of flipping actions according to preset instructions, greatly improving production efficiency and operational accuracy.

The trough type organic fertilizer turning machine achieves efficient turning of organic materials in the fermentation tank through the collaborative operation of various systems. This not only creates good ventilation and air permeability conditions for material fermentation, allowing oxygen to fully integrate into the material, promoting the growth and reproduction of aerobic microorganisms, accelerating the maturation rate of the material, but also ensuring uniform material fermentation, improving the quality and production efficiency of organic fertilizers.

The difference between trough and chain organic fertilizer turning machines

fertilizer granulator Apr 2, 2025

In the field of organic fertilizer production, trough and chain organic fertilizer turners are commonly used equipment, but they have significant differences in multiple aspects.

From a structural design perspective, the trough type stacker usually operates in a fixed fermentation tank, and its flipping components move along the length direction of the tank to flip the materials inside the tank. This design ensures stable operation of the equipment and is suitable for large-scale, long-term fermentation operations. The chain type flipping machine drives the flipping components through chain transmission, with a relatively flexible structure that can operate in relatively open areas without the need for specific fermentation tanks.

In terms of homework scope, the trough type stacker is limited to the fermentation tank, and the size of the fermentation tank determines its working space. However, it can fully utilize the tank space and achieve a high material stacking height, making it suitable for handling large amounts of materials. The chain type stacker is not limited by fermentation tanks and can flexibly adjust its operating position according to needs. It can adapt to fermentation sites of different shapes and sizes, and is more suitable for small or irregular sites.

In terms of flipping effect, the trough flipping machine operates in a fixed trough, with relatively stable flipping depth and force, ensuring sufficient mixing and uniform fermentation of materials. The flipping action of a chain type flipping machine is relatively flexible and can quickly flip surface materials, but it may not be as thorough in handling deep materials as a trough type flipping machine.

In terms of operational convenience, the trough type flipping machine is relatively simple to operate, only requiring control of the device’s movement and flipping actions within the trough. But equipment installation and maintenance need to consider the matching of fermentation tanks. The chain stacker is more maneuverable in operation and can transfer the work site at any time, but the transmission components such as chains require more frequent maintenance to ensure normal operation.

In terms of energy consumption, the trough type stacker has relatively low energy consumption due to the fixed working space and relatively stable operation of equipment such as motors. During the operation of the chain stacker, the energy consumption may be slightly higher due to the chain drive and frequent movement.

Both trough type and chain type organic fertilizer turning machines have their own advantages and disadvantages. When choosing, enterprises should comprehensively consider factors such as their own production scale, site conditions, and fermentation process requirements to determine the most suitable equipment and improve the efficiency and quality of organic fertilizer production.