Different types of organic fertilizer equipment to meet market demand

fertilizer granulator Feb 21, 2023

Organic fertilizer equipment uses its own strength as a weapon against market competition. When facing problems, it will use its own strength to solve the problem and help organic fertilizer equipment become stronger. This shows the importance of strength for organic fertilizer equipment. After a long-term development of organic fertilizer equipment, we have accumulated rich experience and have a deeper and clearer understanding of the market development trend. During the long and arduous growth process, we continue to learn the current international. The most selected technology on the market to meet market demand, provide the market with the most satisfactory organic fertilizer as a development goal, and constantly transform organic fertilizer equipment.

Fertilizer granulator machine series are to be designed fertilizer can be made into granulator and powder.Different type fertilizer are to be designed in different type fertilizer manufacturing process.The organic fertilizer granulator machine are to be designed and used to finish the granulation process,so the fertilizer granulator machine are to be designed and used to finish the production process.There we share more information about the fertilizer granulator machine type.

The fertilizer granulator machine also included the flat die granulator machine,new type organic fertilizer machine,and roller press granulator machine to be deisnged and used.Some other organic fertilizer machine or other series fertilizer machines are to be designed for different type.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer production line processes fertilizer from animal manure

fertilizer granulator Feb 17, 2023

Organic fertilizers were collected from full-scale compost factories.These factories treat organic matter from animal manure and other agricultural organic residues. These factories produce approximately 5000-150000 tons of commercial organic fertilizer per year.

Bio-organic fertilizer Common organic fertilizer granulator processing fertilizer

fertilizer granulator Feb 17, 2023

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Vigorously develop organic fertilizer, how much is a set of organic fertilizer production line

fertilizer granulator Feb 17, 2023

With the excessive and improper use of agricultural fertilizers, China’s agriculture is becoming an important part of the ecological environment pollution. The water, soil and atmospheric environment have been overwhelmed by chemical fertilizers. In recent years, chemical fertilizers have emerged in many water pollution incidents. According to the inquiry of the Chinese Academy of Agricultural Sciences, the application amount of nitrogen fertilizer in China has far exceeded the demand for grain crops. The average application amount of nitrogen fertilizer in 17 provinces across the country has exceeded the internationally recognized upper limit of 225 kg per hectare. The combination of excessive and improper use of chemical fertilizers and the destruction of capital, as well as the pollution of ecological environment, has also reduced the return of chemical fertilizer input by 50% to 60% in the past 30 years, resulting in the reduction of agricultural product quality, the intensification of food safety problems, and the cumulative effect of agricultural pollution.

Compared with chemical fertilizer, the production of bio-organic fertilizer produced by the production line of bio-organic fertilizer has the advantages of low energy consumption, low cost, effective treatment of waste, complete recycling economy, non-toxic, harmless, ecological and environmental protection. Its development, production, implementation and use have practical significance for the development of sustainable agriculture.

The development of organic fertilizer industry is of great significance

Only by applying the fertilizer processed by the bio-organic fertilizer production line can the natural nutrient recycling be realized. At present, the agricultural organic waste resources generated in China each year are converted into about 60 million tons of nitrogen, phosphorus and potassium nutrients, of which less than half are used in farmland, and a large proportion of the agricultural solid organic waste nutrient resources are lost in the environment, while the chemical fertilizer used in crop production in China is converted into about 54 million tons of nitrogen, phosphorus and potassium nutrients. If the above organic nutrient resources are fully utilized, about half of the fertilizer nutrient input in China can be saved, This is a huge nutrient resource.

The construction scale of the equipment configuration of the manure organic fertilizer production line is generally 300000-100000 tons per year. Different production lines can be configured according to the actual situation, with the fixed cost between 100000 and 300000. In the case of better income in the later stage, additional organic fertilizer production lines can be appropriately added to expand the scale of organic fertilizer production.

Process characteristics of extrusion granulation type organic fertilizer production line

fertilizer granulator Feb 17, 2023

Process characteristics of extrusion granulation type organic fertilizer production line

（1） The granular organic fertilizer production line can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer by using the new process of extrusion granulation and polishing. The process flow is short, the operating cost is low, the produced organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganism is more than 90%, the granulation rate is 85-95%, and the particle diameter is 3.5-4 mm.

（2） The new process of extrusion granulation and polishing and shaping has strong adaptability to raw materials, which can completely solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc granulation machine or drum granulation machine:

1. The fermented organic materials can be directly used for granulation without drying and crushing in the early stage. Traditional granulation processes such as disc or drum have high requirements on the fineness of raw materials, that is, more than 80% of the materials should have a fineness of more than 80 mesh, so it is necessary to crush them. Because the organic materials after fermentation have high moisture content, they need to be dried to less than 13% before crushing to meet the crushing conditions. The equipment investment is large and the operating cost is high.
2. The addition of organic materials can be increased to more than 95%. Traditional granulation processes, such as disc granulator or drum granulator, use organic materials with more than 80 mesh and add binder, and the maximum amount of organic raw materials is between 30-40%. Therefore, to produce spherical organic fertilizer with high content or pure organic matter, it is impossible to adopt traditional granulation process

If you are working with raw materials, such as cow or chicken manure, you may need to invest in a double roller granulator. This will enable you to quickly convert this material into pellets that can be used as fertilizer. This could be either for organic fertilizer or compound fertilizer granulation purposes. If your objective is to produce granular fertilizer daily, you will also need a special facility, one equipped with a room where the pellets can dry you can also invest in a double roller extrusion granulator that will have a much higher yield. This is how you can obtain a double roller granulator at the lowest possible price.

Process flow of organic fertilizer production line with different product uses

fertilizer granulator Feb 14, 2023

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Process of organic fertilizer production equipment: according to the technical requirements of product use, the organic fertilizer production and processing process is to mix the fermentation organic materials and binder and other auxiliary materials in proportion according to different nutrients, and then measure, package and store them after molding, granulation, cooling, screening, grading, coating, and low-temperature drying.

(1) Batching: automatically measure various raw materials in batches according to the formula proportion through electronic batching scale. The trace elements are measured manually and added into the mixer for mixing.

(2) Mixing: all kinds of metered materials enter the mixer through the conveyor. The mixer adopts a double-shaft paddle type high-efficiency mixer with a mixing cycle of 3-4 minutes.

(3) Granulation: The granulation system is mainly composed of extrusion granulator, conveyor, etc. The system is mainly used to transfer the mixed materials into the granulator after conditioning, and the granulated materials into the drying device for drying.

(4) Drying and cooling: the water content of the granulated particles is high and cannot be stored directly. In order to ensure that the biological bacteria are not affected, the water in the particles is removed through low-temperature drying to meet the storage requirements and further cooling.

(5) Screening: the cooled material enters the vibrating screen through the conveying equipment for screening, the qualified product enters the next process, and the unqualified large particles are screened out and then crushed and screened.

(6) Measurement and packaging: the dried particles enter the finished product warehouse, and the materials enter the electronic packaging scale through the feeding device. Automatic measurement and seaming are carried out according to the requirements, and the packaging process is completed and sent to the finished product warehouse. The technology of compound fertilizer mainly includes raw material formula, binder selection and adding proportion, granulation conditions and process, medium temperature drying technology, etc.

The processing plant producing organic fertilizer should select the organic fertilizer equipment manufacturer according to its own needs. The organic fertilizer equipment produced by small organic fertilizer equipment manufacturers is cheap, but often in terms of equipment technology and equipment materials, it is suitable for small organic fertilizer production workshops with low requirements, while the large organic fertilizer equipment manufacturers provide supporting services for the large-scale organic fertilizer processing plant, and the quality of the equipment produced is more stable, Full use of materials and longer service life of equipment.

Different types of organic fertilizer granulators shall be equipped during fertilizer manufacturing

fertilizer granulator Feb 14, 2023

Biological fertilizer is microbial fertilizer,referred to as bacterial fertilizer.It also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer which making with organic fertilizer machine in agricultural production.

In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine.It is to be equipped with the fermentation compost turner machine to finish the fermenting process,and it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of different type to deal with the raw materials.There,if we produce the bio organic fertilizer into granulator,we can use the organic fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.For example,in organic fertilizer production line,we can use the rotary drum granulator,disc granulator and new type organic fertilizer granulator machine to finish the production process.In npk fertilizer production process,we can use the roller press granulator machine to make the npk fertilizer granulator by using the extrusion method.And in the bio fertilizer production process,we can choose the flat die granulator machine to finish the production process to finish the granulation process.

The dry feces that have gone through the composting process can be converted into granules or granules. They are easier to store and transport, and can be used in many fields. At the same time, this bio-organic fertilizer will make it easier to manage everything. If you currently purchase this fertilizer from a company, you may pay more. If you can already get animal waste, why not use it in this way? You will completely control the content of phosphorus, nitrogen and potassium in these particles. Then, you can spread them to the places where they are most needed. Most of them have a long cylinder or a drum in which the material will continuously rotate. Finally, they will enter a disc-shaped assembly, which will eventually generate particles through high-speed rotation.

Process flow equipment configuration of 5000t/a organic fertilizer production line

fertilizer granulator Feb 14, 2023

Process flow equipment configuration of 5000t/a organic fertilizer production line

The production process of organic fertilizer granulator is mainly to prepare round organic fertilizer by screening, magnetic separation, granulation and drying of organic waste with water content of about 30% – 35% after fermentation and ripening, adding functional bacteria to produce biological organic fertilizer, adding nitrogen, phosphorus and potassium (total nutrient content is less than 15%) to produce organic and inorganic fertilizer

After magnetic separation and screening of the fermented organic waste, the raw materials with the binder and other ingredients to be compatible shall be metered and batched according to the proportion requirements, and then lifted to the multi-dimensional high-efficiency mixer by the bucket elevator for rapid mixing, and the fully mixed materials shall be slipped out into the mixing silo, and then uniformly and continuously fed into the extrusion granulator by the disc feeder to form columnar particles; The cylindrical particles are polished and shaped into spherical particles by the round particle polishing and shaping machine, and sent to the drying, cooling and screening machine (three-in-one model) by the belt conveyor. The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying and cooling screening machine, and then enter the cooling section for air cooling. The fully cooled materials enter the screen installed at the end of the cylinder, and the screened finished particles are transported to the finished product silo by the elevator, It is measured by the packaging system, packaged and warehoused; The screened large particles are crushed and then returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly.

Composting is a cost-effective way to deal with the massive demand for fertilizers. The advantage of composting is you get organic fertilizers free from chemicals and other harmful elements. But, purchasing chunks of organic compost fertilizer is not a practical idea. That is why it is best to get a powdered version. This helps farmers to spread the fertilizer thoroughly for a better produce. The question is, what is the best equipment that can help to make powdery organic compost fertilizer? To know the answer, you need to understand the process of making compost fertilizers.

Treatment method and granulation equipment of chicken manure organic fertilizer

fertilizer granulator Feb 14, 2023

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc.  and the operation of removing water.

How to reduce equipment wear in the process of using roller granulator?

fertilizer granulator Feb 14, 2023

When producing the fertilizer into granulator,the fertilizer granulator mahine is the necessary equipment in the fertilizer manufacturing process. Specific fertilizer granulator machine price welcome to consult. Some fertilizer machine have some small parts need to be maintained in a certain time.The roller press granulator machine is a factor equipment in the granulator process,which it is usually to be used in npk fertilizer manufacturing process.How to reduce the wear of roller material in the process of using roller press granulator?