working principle and characteristics of disc granulator machine

fertilizer granulator Mar 1, 2023

Organic fertilizer granulator machine: most of the structure of the disc granulator: each machine is composed of components such as a flow bracket, a sorting disc, a sports frame, an ore receiving slot, a feeding slot, and a developing heat pipe. The selection disc is actually a circular table with a degree of taper of l: 0.02. The disc is supported on the motion frame through the core shaft, and there is another circular track on the bottom surface, which is stuck on the supporting roller. The revolving weight and the electric effect and its transmission elements are installed on the sports frame. The sports frame is made of pure steel hoisting on the flow bracket. When the electric effect rotates, the idler pulls the disc to rotate in a 6.5 second turn , Rotate the heavy hammer with a progress of 300 to 400r / min, so that the disk surface shakes in response to the progress.

The task principle of the disc granulator: each machine and the cross-flow transmission belt chute are conceived using Bagnold shear practice and the flow film mining principle. When the slurry is given from the core of the disc to the primary selection area of the disc surface, the slurry is on an inclined surface Moving upwards, the ore group is affected by the flow force and the shearing force caused by the heavy hammer, and the stratification and classification will soon stop. The yield of heavy ores with large particle size and density will first settle on the vertical surface; Heavy minerals and light minerals with large particle size and small density are sinking in the lower part of the vertical plane; light minerals with small particle size and small density are not able to settle and flow to the tailings connection mine. The minerals of various nationalities sinking in the primary selection area were brought back to the selection area by the rotating disc, and were repeatedly washed by the developing water, so that all secondary light minerals flowed to the medium mine slot, and the dense heavy minerals flowed to the fine Mine to mine slot.

The use characteristics of the disc granulator: 

(1) Each machine adopts a heavy hammer installed on the motion frame to shake the selection surface with high frequency rotation, and successive track-type circular activities occur to strengthen the shearing effect of the liquid flow. Moreover, this kind of circling shear force is directional, and can lose a strong evacuation pressure, so that the ore particles are constantly turning on the disk surface, thus slowing down the grading and settling progress of the ore particle group on the disk surface. Improve the quality of the goods and solve the power. 

(2) The sorting surface of each machine is a conical surface, which gradually increases from the feed end to the discharge end. When the pulp is given to the sorting surface, the speed of light of the pulp quickly decreases, and the thickness of the ore layer quickly becomes thin The heavy mineral deposits are displayed from coarse to fine. After entering the selection area, the developer water scatters towards the winding position. The coarse-grained minerals in the upper part are washed down and then settled in the lower part, so that it has two development opportunities above, and the fine-grained items in the collapsed part are once. Indirect flushing to the concentrate trough is beneficial to coarse-grain-level improvement of quality and fine-grain-level recovery.

Processing technology of pig manure into fertilizer by using organic fertilizer disc granulator

fertilizer granulator Mar 1, 2023

Disc fertilizer granulator machine of pelletizer: The advantages of swine manure organic fertilizer in pellet organic fertilizer production line of pig manure organic fertilizer need our attention.

1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.

2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.

3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.

The use process of the disc pelletizer; the treated pig manure is directly transported to the raw material mixer, and the pig manure is transferred to the homogenizer, and evenly added to the rotating disc of the disc pelletizer. The rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the particles are rubbed and squeezed with each other, and gradually reunite into a ball; due to the difference in particle quality, the resulting gravity and The centrifugal effect is also different. When the gravity and centrifugal effect increase enough to overcome the friction between the particles, they will be thrown out of the disk, and the smaller particles remain in the disk to continue to accumulate fine powder particles. The pig manure organic fertilizer disc pelletizer manufactured by Henan Tongda Heavy Industry Technology Co., Ltd. is very simple to use. 

Technology of processing straw granulation with flat mold organic fertilizer granulator

fertilizer granulator Mar 1, 2023

Material processing of flat die organic fertilizer granulator machine.

The raw materials of the flat mold organic fertilizer granulator are mainly manure (chicken, duck, pig, cow, sheep manure, etc.) and straw (wheat, rice, corn, etc.). The raw materials are crushed and fermented, and then other nutrients are added for granulation.

Raw material fermentation before production of flat die granulator
 

Before the granulation of the flat mold granulator, the raw materials must be fermented and matured. Straw and feces are mixed, then piled and fermented to complete harmless treatment. Using a tossing machine and fermentation agent, the materials are fully exposed to oxygen to heat up, deodorize, decompose, rot, and use microbial coordination to improve fertilizer nutrients. Straw and fecal materials generally complete fermentation after about 15 days. After fermentation, use a sieving machine to remove debris.

Granulation production process of flat die organic fertilizer granulator
 

After sieving, the raw materials are evenly fed into a flat die granulator, and under the extrusion of the mold, cylindrical particles are extruded. The organic fertilizer granules after extrusion granulation have moderate hardness and neat shape. The particles enter the round tossing machine and rotate and rub against the inner wall of the tossing machine. The shape is smooth and the size is uniform. The flat die granulator has a low temperature during processing, and can better maintain various nutrients inside the raw materials. After the pellets are formed, the drying and cooling steps can be omitted, or the finishing process can be continued. After drying, cooling and sieving, packaging and storage.

The flat mold granulator factory-processes livestock manure to produce organic fertilizer, with simple operation and low energy consumption. The flat mold organic fertilizer granulation production line integrates fermentation and processing, has mature technology, and produces commodity organic fertilizer with high value. Organic fertilizer products not only provide comprehensive nutrition for crops, but also have a long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.

How to make organic fertilizer by pig manure organic fertilizer equipment

fertilizer granulator Mar 1, 2023

How does pig manure organic fertilizer equipment produce organic fertilizer? With the strengthening of national environmental protection and governance, the emergence of pig manure organic fertilizer equipment, the implementation of national circular economy policy, and the attention of social development to the industry, the treatment methods of large-scale pig manure are also changing. In the past, it was mainly ecological use, and pig manure was directly returned to the field. However, with the development of biological fermentation technology, the use of organic fertilizer equipment to produce pig manure organic fertilizer has become a new measure. The pig manure organic fertilizer equipment produces organic fertilizer from pig manure by aerobic fermentation, with a large amount of ammonia nitrogen generated. The whole fermentation process is in an alkaline environment, making pH rise. The adverse effect of high pH environment is mainly to increase nitrogen loss. It can add sawdust, rice straw, chaff and other auxiliary materials, reduce the mineralization rate of nitrogen in the main material during the fermentation process, promote the biological fixation of nitrogen, and reduce the volatilization loss of ammonia nitrogen.

So how does pig manure organic fertilizer equipment produce organic fertilizer?

The main environmental factors affecting fermentation are temperature, water, C/N and pH. During the fermentation of pig manure, human control is used to create a suitable environment for aerobic microbial activities and promote the rapid fermentation.

Pig manure organic fertilizer equipment uses high-temperature airtight equipment to treat pig manure, and carries out biological fermentation under the action of adding active bacteria to release nutrients. After fully decomposing the organic matter in it, the formed bio-heat and high-temperature fermentation process can kill bacteria and eggs, purify the environment, detoxify and deodorize, and produce high-efficiency high-quality organic fertilizer and organic-inorganic compound Hefei, which can be transformed into resources and industrialization through harmless treatment. Fermented organic fertilizer can improve soil aggregate structure and soil fertility, which is beneficial to improve crop yield and quality.

How to build a fully automatic organic fertilizer production line in the farm

fertilizer granulator Feb 24, 2023

How to use organic fertilizer composter to ferment manure and process organic fertilizer

The manure from poultry farms contains a large amount of nitrogen, phosphorus, potassium and other nutrients, which is an excellent organic fertilizer. The raw materials of organic fertilizer (livestock and poultry manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.) are fermented and then enter the semi-wet material crusher for crushing, and then add nitrogen, phosphorus and potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the mineral elements meet the required standards, and then have a mixer for mixing, After entering the granulation mechanism, the particles will be dried, screened by the screening machine, and the qualified products will be packaged, and the unqualified ones will be returned to the organic fertilizer granulation machine for granulation.

However, before use, it is necessary to kill the pathogenic microorganisms, parasitic eggs and other harmful substances in the feces to prevent them from polluting the farmland, causing the farmland odor and burning seedlings. The small manure organic fertilizer production line is based on some domestic farms, such as chicken farms, pig farms, cattle farms, and other chicken dung, livestock dung, as raw materials to ferment and produce small amounts of organic fertilizer, to solve the problem that the stench of chicken dung, pig dung, and cow dung can not be handled in time, and the price of this set of equipment is low, which is acceptable to most farms.

The organic fertilizer equipment configuration includes pulverizer, mixer, organic fertilizer granulator, screening machine and packaging machine. The small organic fertilizer production line manufacturer has a complete set of equipment of 50000 to 60000 yuan. The equipment investment is small, but a large amount of labor costs need to be invested in the later stage.

Selecting the appropriate manure treatment equipment for livestock and poultry farms can not only protect the environment and realize the healthy development of green animal husbandry, but also improve the economic benefits of the farms and achieve ecological sustainable development.

Characteristics and application scope of new organic fertilizer granulator

fertilizer granulator Feb 24, 2023

Organic fertilizer production line is a streamlined production operation mainly composed of a new organic fertilizer granulator machine. Each of them is very important. Especially in the production process, the idler determines whether the production is running efficiently. There is a traditional use of the organic fertilizer equipment production line. The characteristics add luster to people, and it is widely understood what kind of performance they have.

1) First of all, the raw materials such as animal manure are fermented and rotten. 

2) Secondly, use the semi-wet material crusher of organic fertilizer crushing equipment to decompose the raw materials.

3) Matching raw materials is one of the most important processes in organic fertilizer production. 

4) After the material is uniformly mixed, mechanical granulation is required, which is also a crucial aspect of the entire production process.

5) The raw material obtains high-temperature energy after the drying step. 

6) Sieving is to sieve out unqualified granule fertilizer. 

7) The blended raw materials are used to produce granules, which are especially suitable for materials with high viscosity.

8) The material of the mixing vessel must be able to meet the standards required for production, such as pressure resistance, temperature resistance, resistance to catalyst erosion, and keep the product clean. 

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

How to choose an appropriate address for building an organic fertilizer equipment factory

fertilizer granulator Feb 24, 2023

In the 21st century, with the continuous improvement of people’s living standards, people have put forward new requirements for the quality of food, and “pollution-free” has become the standard for people to measure the quality and safety of food and vegetables. Therefore, green food with organic fertilizer is deeply loved by consumers. It also provides broad development space for organic fertilizer.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

1. Terrain and terrain: The fertilizer plant should be built in a high, dry, flat and well-drained place, with the lowest level higher than the local historical flood line. Its underground water level should be below 3 meters, which can avoid the threat of flood in rainy season. The area of the site can be determined according to the management mode and the layout of the plant (including the processing workshop, fermentation workshop, raw material warehouse and finished product warehouse). The layout is required to be compact and reasonable.

2. Water source and power supply: as a fertilizer plant that can operate normally, water source and power supply must be normal; The water conditioning in the fermentation workshop and the granulation in the processing workshop need sufficient and regular water supply. In order to meet the requirements of production and processing, complete sets of processing equipment and some single machines also need stable power supply.

3. Social connection: social connection refers to the connection between the fertilizer plant and the surrounding society. Such as the connection with residential areas, transportation and power supply. Therefore, the site selection of fertilizer plants must comply with social public health standards, so that fertilizer plants will not become a source of pollution of the surrounding environment, and will not be polluted by the surrounding environment.

Choosing a Suitable Fertilizer Granulation Machine

When selecting a suitable fertilizer granulation machine, you must know what fertilizer pellet type you want to produce. Maybe you want to have flat ball-shaped fertilizer pellets. So, ensure to choose the one that can meet your requirements.

Also, you should choose good fertilizer and granules-making plant manufacturers. They can provide professional suggestions, like proper fertilizer granulation equipment maintenance. Remember, maintaining your granulator effectively can prolong your fertilizer pellet mill’s service lifetime.

If you plan to build a small granulation plant, you can go for a small-scale fertilizer granulator. Keep in mind that when starting a fertilizer granulation-making plant, having a good machine can make a big difference.

Organic fertilizer equipment conforms to the green development of agriculture

fertilizer granulator Feb 24, 2023

In the long development process, only by virtue of a good living environment, can not promote the maximum development of organic fertilizer equipment. Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, carefully study the advanced organic fertilizer production technology, and integrate it reasonably into the actual research and development, so that the organic fertilizer equipment will be more in line with the market development after repeated improvements .It can provide more comprehensive and satisfactory services for agricultural production .In the increasingly fierce market competition, the factor that can strongly support the rapid development of organic fertilizer granulator machine lies in the overall strength of the equipment.

The swing type belt conveyor is installed between the cloth distributing machine and the confluent belt conveyor, which is an important part of organic fertilizer manufacturing process. Oscillating belt conveyors mainly play a connecting role in the production of organic fertilizers.

The swing belt conveyor has a turret at the front and rear ends, which is a support to support the rotation of the belt conveyor, similar to a bearing. One end of the belt conveyor is fixed on the rotating frame of the confluent belt conveyor, and the other end is fixed on the rotating frame of the shuttle cloth conveyor. When the shuttle distributing machine travels back and forth, it drives the swing belt conveyor to rotate and move on the two rotating seats.In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

What are the types of organic fertilizer granulators in the organic fertilizer production line

fertilizer granulator Feb 21, 2023

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic fertilizer granulator machine:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.

2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.

3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.
In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

What kind of organic fertilizer granulator is commonly used in making fertilizer from biological fertilizer

fertilizer granulator Feb 21, 2023

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Features:

1.Fast mixing speed with good uniformity.

2.Widely application.

3.Fast speed discharging and ledd residue.

In npk compound fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. 
 

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.