Characteristics and application scope of new organic fertilizer granulator

fertilizer granulator Feb 24, 2023

Organic fertilizer production line is a streamlined production operation mainly composed of a new organic fertilizer granulator machine. Each of them is very important. Especially in the production process, the idler determines whether the production is running efficiently. There is a traditional use of the organic fertilizer equipment production line. The characteristics add luster to people, and it is widely understood what kind of performance they have.

1) First of all, the raw materials such as animal manure are fermented and rotten. 

2) Secondly, use the semi-wet material crusher of organic fertilizer crushing equipment to decompose the raw materials.

3) Matching raw materials is one of the most important processes in organic fertilizer production. 

4) After the material is uniformly mixed, mechanical granulation is required, which is also a crucial aspect of the entire production process.

5) The raw material obtains high-temperature energy after the drying step. 

6) Sieving is to sieve out unqualified granule fertilizer. 

7) The blended raw materials are used to produce granules, which are especially suitable for materials with high viscosity.

8) The material of the mixing vessel must be able to meet the standards required for production, such as pressure resistance, temperature resistance, resistance to catalyst erosion, and keep the product clean. 

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

How to choose an appropriate address for building an organic fertilizer equipment factory

fertilizer granulator Feb 24, 2023

In the 21st century, with the continuous improvement of people’s living standards, people have put forward new requirements for the quality of food, and “pollution-free” has become the standard for people to measure the quality and safety of food and vegetables. Therefore, green food with organic fertilizer is deeply loved by consumers. It also provides broad development space for organic fertilizer.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

1. Terrain and terrain: The fertilizer plant should be built in a high, dry, flat and well-drained place, with the lowest level higher than the local historical flood line. Its underground water level should be below 3 meters, which can avoid the threat of flood in rainy season. The area of the site can be determined according to the management mode and the layout of the plant (including the processing workshop, fermentation workshop, raw material warehouse and finished product warehouse). The layout is required to be compact and reasonable.

2. Water source and power supply: as a fertilizer plant that can operate normally, water source and power supply must be normal; The water conditioning in the fermentation workshop and the granulation in the processing workshop need sufficient and regular water supply. In order to meet the requirements of production and processing, complete sets of processing equipment and some single machines also need stable power supply.

3. Social connection: social connection refers to the connection between the fertilizer plant and the surrounding society. Such as the connection with residential areas, transportation and power supply. Therefore, the site selection of fertilizer plants must comply with social public health standards, so that fertilizer plants will not become a source of pollution of the surrounding environment, and will not be polluted by the surrounding environment.

Choosing a Suitable Fertilizer Granulation Machine

When selecting a suitable fertilizer granulation machine, you must know what fertilizer pellet type you want to produce. Maybe you want to have flat ball-shaped fertilizer pellets. So, ensure to choose the one that can meet your requirements.

Also, you should choose good fertilizer and granules-making plant manufacturers. They can provide professional suggestions, like proper fertilizer granulation equipment maintenance. Remember, maintaining your granulator effectively can prolong your fertilizer pellet mill’s service lifetime.

If you plan to build a small granulation plant, you can go for a small-scale fertilizer granulator. Keep in mind that when starting a fertilizer granulation-making plant, having a good machine can make a big difference.

Organic fertilizer equipment conforms to the green development of agriculture

fertilizer granulator Feb 24, 2023

In the long development process, only by virtue of a good living environment, can not promote the maximum development of organic fertilizer equipment. Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, carefully study the advanced organic fertilizer production technology, and integrate it reasonably into the actual research and development, so that the organic fertilizer equipment will be more in line with the market development after repeated improvements .It can provide more comprehensive and satisfactory services for agricultural production .In the increasingly fierce market competition, the factor that can strongly support the rapid development of organic fertilizer granulator machine lies in the overall strength of the equipment.

The swing type belt conveyor is installed between the cloth distributing machine and the confluent belt conveyor, which is an important part of organic fertilizer manufacturing process. Oscillating belt conveyors mainly play a connecting role in the production of organic fertilizers.

The swing belt conveyor has a turret at the front and rear ends, which is a support to support the rotation of the belt conveyor, similar to a bearing. One end of the belt conveyor is fixed on the rotating frame of the confluent belt conveyor, and the other end is fixed on the rotating frame of the shuttle cloth conveyor. When the shuttle distributing machine travels back and forth, it drives the swing belt conveyor to rotate and move on the two rotating seats.In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

What are the types of organic fertilizer granulators in the organic fertilizer production line

fertilizer granulator Feb 21, 2023

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic fertilizer granulator machine:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.

2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.

3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.
In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

What kind of organic fertilizer granulator is commonly used in making fertilizer from biological fertilizer

fertilizer granulator Feb 21, 2023

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Features:

1.Fast mixing speed with good uniformity.

2.Widely application.

3.Fast speed discharging and ledd residue.

In npk compound fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. 
 

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Different types of organic fertilizer equipment to meet market demand

fertilizer granulator Feb 21, 2023

Organic fertilizer equipment uses its own strength as a weapon against market competition. When facing problems, it will use its own strength to solve the problem and help organic fertilizer equipment become stronger. This shows the importance of strength for organic fertilizer equipment. After a long-term development of organic fertilizer equipment, we have accumulated rich experience and have a deeper and clearer understanding of the market development trend. During the long and arduous growth process, we continue to learn the current international. The most selected technology on the market to meet market demand, provide the market with the most satisfactory organic fertilizer as a development goal, and constantly transform organic fertilizer equipment.

Fertilizer granulator machine series are to be designed fertilizer can be made into granulator and powder.Different type fertilizer are to be designed in different type fertilizer manufacturing process.The organic fertilizer granulator machine are to be designed and used to finish the granulation process,so the fertilizer granulator machine are to be designed and used to finish the production process.There we share more information about the fertilizer granulator machine type.

The fertilizer granulator machine also included the flat die granulator machine,new type organic fertilizer machine,and roller press granulator machine to be deisnged and used.Some other organic fertilizer machine or other series fertilizer machines are to be designed for different type.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer production line processes fertilizer from animal manure

fertilizer granulator Feb 17, 2023

Organic fertilizers were collected from full-scale compost factories.These factories treat organic matter from animal manure and other agricultural organic residues. These factories produce approximately 5000-150000 tons of commercial organic fertilizer per year.

Bio-organic fertilizer Common organic fertilizer granulator processing fertilizer

fertilizer granulator Feb 17, 2023

China has a vast territory and rich raw material resources for organic fertilizer equipment. It is understood that the final urine excreted by a pig in one year combined with litter can produce 2000-2500kg of high-quality organic fertilizer, which is enough for one mu of land to use fertilizer throughout the year. Ingredients, content of more than 6%, organic content of more than 35%, are higher than national standards.

In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Vigorously develop organic fertilizer, how much is a set of organic fertilizer production line

fertilizer granulator Feb 17, 2023

With the excessive and improper use of agricultural fertilizers, China’s agriculture is becoming an important part of the ecological environment pollution. The water, soil and atmospheric environment have been overwhelmed by chemical fertilizers. In recent years, chemical fertilizers have emerged in many water pollution incidents. According to the inquiry of the Chinese Academy of Agricultural Sciences, the application amount of nitrogen fertilizer in China has far exceeded the demand for grain crops. The average application amount of nitrogen fertilizer in 17 provinces across the country has exceeded the internationally recognized upper limit of 225 kg per hectare. The combination of excessive and improper use of chemical fertilizers and the destruction of capital, as well as the pollution of ecological environment, has also reduced the return of chemical fertilizer input by 50% to 60% in the past 30 years, resulting in the reduction of agricultural product quality, the intensification of food safety problems, and the cumulative effect of agricultural pollution.

Compared with chemical fertilizer, the production of bio-organic fertilizer produced by the production line of bio-organic fertilizer has the advantages of low energy consumption, low cost, effective treatment of waste, complete recycling economy, non-toxic, harmless, ecological and environmental protection. Its development, production, implementation and use have practical significance for the development of sustainable agriculture.

The development of organic fertilizer industry is of great significance

Only by applying the fertilizer processed by the bio-organic fertilizer production line can the natural nutrient recycling be realized. At present, the agricultural organic waste resources generated in China each year are converted into about 60 million tons of nitrogen, phosphorus and potassium nutrients, of which less than half are used in farmland, and a large proportion of the agricultural solid organic waste nutrient resources are lost in the environment, while the chemical fertilizer used in crop production in China is converted into about 54 million tons of nitrogen, phosphorus and potassium nutrients. If the above organic nutrient resources are fully utilized, about half of the fertilizer nutrient input in China can be saved, This is a huge nutrient resource.

The construction scale of the equipment configuration of the manure organic fertilizer production line is generally 300000-100000 tons per year. Different production lines can be configured according to the actual situation, with the fixed cost between 100000 and 300000. In the case of better income in the later stage, additional organic fertilizer production lines can be appropriately added to expand the scale of organic fertilizer production.

Process characteristics of extrusion granulation type organic fertilizer production line

fertilizer granulator Feb 17, 2023

Process characteristics of extrusion granulation type organic fertilizer production line

（1） The granular organic fertilizer production line can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer by using the new process of extrusion granulation and polishing. The process flow is short, the operating cost is low, the produced organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganism is more than 90%, the granulation rate is 85-95%, and the particle diameter is 3.5-4 mm.

（2） The new process of extrusion granulation and polishing and shaping has strong adaptability to raw materials, which can completely solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc granulation machine or drum granulation machine:

1. The fermented organic materials can be directly used for granulation without drying and crushing in the early stage. Traditional granulation processes such as disc or drum have high requirements on the fineness of raw materials, that is, more than 80% of the materials should have a fineness of more than 80 mesh, so it is necessary to crush them. Because the organic materials after fermentation have high moisture content, they need to be dried to less than 13% before crushing to meet the crushing conditions. The equipment investment is large and the operating cost is high.
2. The addition of organic materials can be increased to more than 95%. Traditional granulation processes, such as disc granulator or drum granulator, use organic materials with more than 80 mesh and add binder, and the maximum amount of organic raw materials is between 30-40%. Therefore, to produce spherical organic fertilizer with high content or pure organic matter, it is impossible to adopt traditional granulation process

If you are working with raw materials, such as cow or chicken manure, you may need to invest in a double roller granulator. This will enable you to quickly convert this material into pellets that can be used as fertilizer. This could be either for organic fertilizer or compound fertilizer granulation purposes. If your objective is to produce granular fertilizer daily, you will also need a special facility, one equipped with a room where the pellets can dry you can also invest in a double roller extrusion granulator that will have a much higher yield. This is how you can obtain a double roller granulator at the lowest possible price.