The tooth stirring granulator machine is suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles and the better the quality of the balls.
Disc pelletizer is suitable for granulating organic fertilizer, compound fertilizer, compound fertilizer, organic and inorganic compound fertilizer. Because of the high granulation rate, large hourly output, stable operation, sturdy and durable equipment, and long service life, it has been selected as the ideal granulation equipment by the majority of users.
Drum fertilizer granulator machine raw material is very suitable for large-scale production of cold and hot granulation and high, medium and low concentration organic fertilizers, compound fertilizers. The ball-forming rate reaches 85%, there is a small amount of return material, the size of the return material is small, and it can be re-pelletized.
The material adaptability of the roll extrusion granulator is very extensive. It can be used for granulation of various raw materials such as compound fertilizers, medicine, chemical industry, feed, coal, metallurgy, etc., without drying process, granulation at room temperature and one-time molding.
Organic fertilizer equipment reduces environmental pollution caused by feces! With the continuous development of China’s economy, people’s awareness of environmental protection is becoming stronger and stronger, and the requirements of livestock manure and urban waste for environmental protection are becoming more and more serious.
How to dispose of manure and protect the environment in organic fertilizer equipment has become one of the important issues restricting the steady and healthy development of the association. If the excrement is not treated in a centralized way, it will seriously pollute the air and water quality, and cause a very serious impact on people’s production and life. Therefore, the excrement will be treated in aquaculture to achieve clean farming and turn waste into treasure. The treated excrement is a high-quality fertilizer for producing pollution-free vegetables and green food, while significantly improving the quality of crops, reducing the content of harmful substances and heavy metals in crops, which is beneficial to human health.
Organic fertilizer equipment is specialized in the treatment of livestock and poultry excrement, which effectively reduces the pollution of livestock and poultry excrement to the environment, thus achieving the goal of environmental protection. Moreover, the organic fertilizer produced by the organic fertilizer production equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening.
In the past two years, the state has vigorously advocated and supported the project of processing chicken manure into organic fertilizer, given subsidy policies, strengthened the deep treatment of chicken manure produced in chicken farms, turned waste into treasure, and produced high-quality agricultural machinery fertilizer to minimize the environmental pollution of manure, reduce production costs, and improve economic benefits. Organic fertilizer equipment has put the breeding industry on a virtuous cycle of sustainable development.
Pig manure organic fertilizer granulator machine: Whether you like to eat pork or not, 700 million pigs are there, and the problem is that these 700 million pigs bring more than 100 million worth of manure.
Pig manure is very “fat”. Today, no one will question the necessity of environmental protection in pig breeding. How to do it has become a problem that the industry really needs to think about. The same thing may look completely different from different angles. These hundreds of millions of tons of manure can be the source of pollution in some people’s eyes, and why can’t they be the source of wealth in the eyes of others? Turning pig manure into organic fertilizer, turning garbage into resources, and endless troubles suddenly become Endless benefits, all problems suddenly solved?
Reality is never as full as ideal. Regardless of whether it is a pig farm or an organic fertilizer plant, it seems that at present it has not really found a way to perfectly connect the two. The production of organic fertilizer is a completely unfamiliar technology for pig farms, and it is difficult to accept huge investments. The use of pig manure raw materials is also full of unknowns for organic fertilizer plants. Various residues of heavy metal antibiotics are even bluntly stated by the fertilizer industry.
Who can build a bridge between the two first? We will think of the government habitually. The government does a lot, ranging from regulations to subsidies. But everyone understands that the market is the biggest force. We are very pleased to see that leading companies like Wen’s, Muyuan and Dongrui have already made many successful attempts.
Only when every individual in the market starts to benefit from it, the 100 billion market in the theory of swine manure organic fertilizer can be truly activated, and then the pig manure naturally becomes a fat difference.
Q: How do pig manure mature?
Answer: Pig manure has a fine texture, less cellulose, and high nutrient content. It is a good organic fertilizer. But because of its high water content, slow maturity, and less heat released during fermentation, it belongs to cold fertilizer.
Its fermentation is slower than sheep and horse dung. Fermentation requires a certain temperature and humidity. The temperature of pig manure fermentation should reach 60 ℃ -70 ℃, and the moisture content should reach about 60%. (The judging method of 60% water content is to hold the pig manure tightly with your hands to make it into a lump, and let go when you loose it.) If the temperature is not enough, you can cover the film, or mix some horse manure. When the water content is high, the manure can be pulled apart to evaporate the water, and when it is not enough, add water. In addition, adding some nitrogen fertilizer can speed up the fermentation.
The standard for good fermentation of pig manure is: the color is yellow-green, with white mycelium-like substances, and the smell is not strong and slightly alcoholic. Pig manure has a water content of 81.5%, organic matter of 15.0%, nitrogen of 0.60%, phosphorus of 0.40%, and potassium of 0.44%. The nutrient content is high, balanced, soft, and the fertilizer effect is large and long, which is “warm fertilizer”. Pig manure has a fine texture and complex ingredients, containing protein, fats, organic acids, cellulose, hemicellulose, and inorganic salts. Pig manure contains more nitrogen and a smaller ratio of carbon to nitrogen (14: 1). It is generally easily decomposed by microorganisms, releasing nutrients that can be absorbed and utilized by crops. After decomposing, it can be applied to cold soil, sandy soil and clay field to improve the soil.
selection of organic fertilizer plant for organic fertilizer equipment processing?
The environmental protection requirements for the site selection of organic fertilizer plant for processing organic fertilizer equipment are very important, because the impact of waste gas, sewage, noise, etc. produced by the organic fertilizer plant in the process of processing and producing organic fertilizer on the surrounding residents, if the surrounding of the organic fertilizer plant is not conducive to the implementation of environmental protection measures, and there are problems in the later environmental protection inspection, it is necessary to close the door for rectification.
Most of the raw materials of organic fertilizer are poultry manure, waste and perishable substances. During the composting and fermentation stage of organic fertilizer raw materials, it is easy to produce harmful gases such as ammonia and hydrogen sulfide. Such waste gases will cause different degrees of harm to human respiratory, digestive, cardiovascular, endocrine and nervous systems. Even if some odors are not harmful to health, they will also stimulate and affect human spirit or mood.
Many raw materials of organic fertilizer contain a lot of water, such as pig dung, cow dung, chicken dung and other raw materials. In the process of raw material accumulation and fermentation, waste liquid will flow out and seep into the ground, causing pollution to groundwater
2. Odor pollution
The raw materials for processing organic fertilizer are poultry manure, kitchen waste and other organic waste. The raw materials themselves have an unpleasant odor. During the fermentation process, the odor is greater and is not good for human respiratory system. Biological deodorization is the most widely used method in the production of organic fertilizer manufacturers. This method uses the activity of microorganisms to decompose and transform the odor to achieve the purpose of deodorization. This method is simple and easy to operate. It is suggested that organic fertilizer manufacturers should build closed raw material warehouses, fermentation workshops and secondary aging workshops if conditions permit, so as to reduce the leakage of odor and harmful gases during the conversion process.
3. Noise pollution
In the process of processing and producing organic fertilizer by organic fertilizer equipment, the pulverizer, screening machine, ventilator of fermentation equipment, deodorization blower of deodorization equipment, etc. will produce noise. Over time, people’s hearing will be damaged. We can install damping and noise reduction equipment for organic fertilizer equipment. If the budget is sufficient, we can build a soundproof room.
As a prospective enterprise owner preparing to invest in organic fertilizer plants, how do you believe in the sales of organic fertilizer? What is the prospect of organic fertilizer industry? Is your most important concern. Let’s analyze this problem in many ways.
1. Total amount and utilization rate of organic resources
At present, China’s annual organic fertilizer resources are about 4.5 billion tons. There are about 4000 organic fertilizer manufacturers in the country. The annual production of organic fertilizer is about 5000 tons, and the utilization rate is less than 2%. While the normal utilization rate is about 40% – 60%, under the utilization rate of less than 2%, the proportion of organic fertilizer is only less than 20%, and the development space can be imagined.
2. Comparison of the proportion of organic fertilizer in foreign countries
According to the latest data, the proportion of organic fertilizer use in developed agricultural countries in the world is about 45% in the United States and about 55% in the United Kingdom; About 65% in Germany; France is about 35%, Australia is about 55%, Canada is about 60%, South Korea is about 48%, and Japan is about 75%. However, as a large agricultural country with a long history, the utilization rate of organic fertilizer in China is only less than 20%
3. China’s attitude towards organic fertilizer production
I believe you have heard the news that the state vigorously supports the organic fertilizer industry from any way, and there are clear instructions:
(1) Party committees, governments at all levels, all agriculture-related institutions and fertilizer manufacturers must have a deep understanding of the importance and necessity of the production and use of organic fertilizer for China’s agricultural production. Only by using the organic fertilizer granulator to produce enough organic fertilizer can the quality and quantity of Chinese agricultural products be guaranteed.
(2) Take all powerful measures to give certain tax relief to enterprises producing high-quality organic fertilizer. Give certain subsidies to organic fertilizer manufacturers and purchase organic fertilizer equipment. Give farmers a certain subsidy policy for using organic fertilizer. (3) Maximize the use of all livestock manure. All crop straws and all organic materials are used to produce high-quality sheep manure organic fertilizer, cow manure organic fertilizer, nutrient organic fertilizer, straw organic fertilizer, etc. through the organic fertilizer granulator.
According to the survey of these data, how about the market of organic fertilizer? What is the prospect of organic fertilizer industry? You already have the answer in your mind. Summary: The market potential is great!
Organic fertilizer granulator machine: most of the structure of the disc granulator: each machine is composed of components such as a flow bracket, a sorting disc, a sports frame, an ore receiving slot, a feeding slot, and a developing heat pipe. The selection disc is actually a circular table with a degree of taper of l: 0.02. The disc is supported on the motion frame through the core shaft, and there is another circular track on the bottom surface, which is stuck on the supporting roller. The revolving weight and the electric effect and its transmission elements are installed on the sports frame. The sports frame is made of pure steel hoisting on the flow bracket. When the electric effect rotates, the idler pulls the disc to rotate in a 6.5 second turn , Rotate the heavy hammer with a progress of 300 to 400r / min, so that the disk surface shakes in response to the progress.
The task principle of the disc granulator: each machine and the cross-flow transmission belt chute are conceived using Bagnold shear practice and the flow film mining principle. When the slurry is given from the core of the disc to the primary selection area of the disc surface, the slurry is on an inclined surface Moving upwards, the ore group is affected by the flow force and the shearing force caused by the heavy hammer, and the stratification and classification will soon stop. The yield of heavy ores with large particle size and density will first settle on the vertical surface; Heavy minerals and light minerals with large particle size and small density are sinking in the lower part of the vertical plane; light minerals with small particle size and small density are not able to settle and flow to the tailings connection mine. The minerals of various nationalities sinking in the primary selection area were brought back to the selection area by the rotating disc, and were repeatedly washed by the developing water, so that all secondary light minerals flowed to the medium mine slot, and the dense heavy minerals flowed to the fine Mine to mine slot.
(1) Each machine adopts a heavy hammer installed on the motion frame to shake the selection surface with high frequency rotation, and successive track-type circular activities occur to strengthen the shearing effect of the liquid flow. Moreover, this kind of circling shear force is directional, and can lose a strong evacuation pressure, so that the ore particles are constantly turning on the disk surface, thus slowing down the grading and settling progress of the ore particle group on the disk surface. Improve the quality of the goods and solve the power.
(2) The sorting surface of each machine is a conical surface, which gradually increases from the feed end to the discharge end. When the pulp is given to the sorting surface, the speed of light of the pulp quickly decreases, and the thickness of the ore layer quickly becomes thin The heavy mineral deposits are displayed from coarse to fine. After entering the selection area, the developer water scatters towards the winding position. The coarse-grained minerals in the upper part are washed down and then settled in the lower part, so that it has two development opportunities above, and the fine-grained items in the collapsed part are once. Indirect flushing to the concentrate trough is beneficial to coarse-grain-level improvement of quality and fine-grain-level recovery.
1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.
2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.
3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.
The use process of the disc pelletizer; the treated pig manure is directly transported to the raw material mixer, and the pig manure is transferred to the homogenizer, and evenly added to the rotating disc of the disc pelletizer. The rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the particles are rubbed and squeezed with each other, and gradually reunite into a ball; due to the difference in particle quality, the resulting gravity and The centrifugal effect is also different. When the gravity and centrifugal effect increase enough to overcome the friction between the particles, they will be thrown out of the disk, and the smaller particles remain in the disk to continue to accumulate fine powder particles. The pig manure organic fertilizer disc pelletizer manufactured by Henan Tongda Heavy Industry Technology Co., Ltd. is very simple to use.
The raw materials of the flat mold organic fertilizer granulator are mainly manure (chicken, duck, pig, cow, sheep manure, etc.) and straw (wheat, rice, corn, etc.). The raw materials are crushed and fermented, and then other nutrients are added for granulation.
Raw material fermentation before production of flat die granulator
Before the granulation of the flat mold granulator, the raw materials must be fermented and matured. Straw and feces are mixed, then piled and fermented to complete harmless treatment. Using a tossing machine and fermentation agent, the materials are fully exposed to oxygen to heat up, deodorize, decompose, rot, and use microbial coordination to improve fertilizer nutrients. Straw and fecal materials generally complete fermentation after about 15 days. After fermentation, use a sieving machine to remove debris.
After sieving, the raw materials are evenly fed into a flat die granulator, and under the extrusion of the mold, cylindrical particles are extruded. The organic fertilizer granules after extrusion granulation have moderate hardness and neat shape. The particles enter the round tossing machine and rotate and rub against the inner wall of the tossing machine. The shape is smooth and the size is uniform. The flat die granulator has a low temperature during processing, and can better maintain various nutrients inside the raw materials. After the pellets are formed, the drying and cooling steps can be omitted, or the finishing process can be continued. After drying, cooling and sieving, packaging and storage.
The flat mold granulator factory-processes livestock manure to produce organic fertilizer, with simple operation and low energy consumption. The flat mold organic fertilizer granulation production line integrates fermentation and processing, has mature technology, and produces commodity organic fertilizer with high value. Organic fertilizer products not only provide comprehensive nutrition for crops, but also have a long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.
How does pig manure organic fertilizer equipment produce organic fertilizer? With the strengthening of national environmental protection and governance, the emergence of pig manure organic fertilizer equipment, the implementation of national circular economy policy, and the attention of social development to the industry, the treatment methods of large-scale pig manure are also changing. In the past, it was mainly ecological use, and pig manure was directly returned to the field. However, with the development of biological fermentation technology, the use of organic fertilizer equipment to produce pig manure organic fertilizer has become a new measure. The pig manure organic fertilizer equipment produces organic fertilizer from pig manure by aerobic fermentation, with a large amount of ammonia nitrogen generated. The whole fermentation process is in an alkaline environment, making pH rise. The adverse effect of high pH environment is mainly to increase nitrogen loss. It can add sawdust, rice straw, chaff and other auxiliary materials, reduce the mineralization rate of nitrogen in the main material during the fermentation process, promote the biological fixation of nitrogen, and reduce the volatilization loss of ammonia nitrogen.
The main environmental factors affecting fermentation are temperature, water, C/N and pH. During the fermentation of pig manure, human control is used to create a suitable environment for aerobic microbial activities and promote the rapid fermentation.
Pig manure organic fertilizer equipment uses high-temperature airtight equipment to treat pig manure, and carries out biological fermentation under the action of adding active bacteria to release nutrients. After fully decomposing the organic matter in it, the formed bio-heat and high-temperature fermentation process can kill bacteria and eggs, purify the environment, detoxify and deodorize, and produce high-efficiency high-quality organic fertilizer and organic-inorganic compound Hefei, which can be transformed into resources and industrialization through harmless treatment. Fermented organic fertilizer can improve soil aggregate structure and soil fertility, which is beneficial to improve crop yield and quality.
How to use organic fertilizer composter to ferment manure and process organic fertilizer
The manure from poultry farms contains a large amount of nitrogen, phosphorus, potassium and other nutrients, which is an excellent organic fertilizer. The raw materials of organic fertilizer (livestock and poultry manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.) are fermented and then enter the semi-wet material crusher for crushing, and then add nitrogen, phosphorus and potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the mineral elements meet the required standards, and then have a mixer for mixing, After entering the granulation mechanism, the particles will be dried, screened by the screening machine, and the qualified products will be packaged, and the unqualified ones will be returned to the organic fertilizer granulation machine for granulation.
However, before use, it is necessary to kill the pathogenic microorganisms, parasitic eggs and other harmful substances in the feces to prevent them from polluting the farmland, causing the farmland odor and burning seedlings. The small manure organic fertilizer production line is based on some domestic farms, such as chicken farms, pig farms, cattle farms, and other chicken dung, livestock dung, as raw materials to ferment and produce small amounts of organic fertilizer, to solve the problem that the stench of chicken dung, pig dung, and cow dung can not be handled in time, and the price of this set of equipment is low, which is acceptable to most farms.
The organic fertilizer equipment configuration includes pulverizer, mixer, organic fertilizer granulator, screening machine and packaging machine. The small organic fertilizer production line manufacturer has a complete set of equipment of 50000 to 60000 yuan. The equipment investment is small, but a large amount of labor costs need to be invested in the later stage.
Selecting the appropriate manure treatment equipment for livestock and poultry farms can not only protect the environment and realize the healthy development of green animal husbandry, but also improve the economic benefits of the farms and achieve ecological sustainable development.
fertilizer granulator
