Production difficulties of organic fertilizer equipment and how to select the site

fertilizer granulator Mar 8, 2023

Production difficulties of organic fertilizer equipment and how to select the site

The application of organic fertilizer production line is now very common, and the effect of organic fertilizer is also very recognized. The organic fertilizer processing equipment has a set of production processes, and there are many details to be dealt with. How to do these details well and then make organic fertilizer? How to choose the investment site?

First of all, in terms of storage, machinery maintenance, public works and living facilities, we need to select regions with good cooperation requirements in terms of raw materials, fuel supply and commodity sales. The organic fertilizer equipment plant should also be close to water, with good water quality and sufficient power supply. The factory should pay attention to saving land, not occupying or less cultivated land, and the conditions such as the size and shape of the factory should conform to the scientifically arranged technological process, and reposition the appropriate R&D room. The factory should pay attention to the local natural environmental conditions, conduct pre-assessment after putting into operation, and select the production area of the factory and the construction site of the residential area. Select the area with convenient transportation and no natural disasters such as flood and debris flow.

1. Microorganism has plant nutrition (such as nitrogen gene), but it does not necessarily have the ability to decompose pollution (that is, the gene that decomposes substances). It is difficult to realize gene transfer, which is also a huge investment;

2. There are a variety of soil pollutants, with more than 105 substances polluting the environment. These pollutants are different from chemical components, so they cannot be mixed with 105 microorganisms. Gene transfer is more difficult to achieve;

3. The principle of biological pesticides and biological concluding agents and various kinds of bacteria are very large. In principle, bacteria are used. Therefore, it can only be made into a single fungicide. Moreover, the working hours are longer;

4. The bacteria in biological fertilizer are not typical soil microorganisms, which are difficult to survive in the soil, and can only be maintained for 3 months before use.

The Double Roller Extrusion Granulator for Compound Fertilizer Making is a necessary tool for NPK fertilizer’s efficient and successful production. This strong machine can produce compound fertilizer granules with uniform size and shape and high accuracy and consistency. The process of making granules using this granulator is simple and straightforward, allowing for larger batches to be produced fast and economically. This granulator is designed to handle a wide range of raw materials, enabling for the production of a wide range of compound fertilizer types. It can also process solid and liquid raw materials, making it incredibly versatile.

Why do we need an organic fertilizer granulator to process manure into fertilizer

fertilizer granulator Mar 8, 2023

 In today’s world, environmental protection, resource recovery and recycling are important topics for research in the 21st century. How to use the integrated organic fertilizer manufacturing process  to convert the organic waste and organic waste that have been accumulated into mountains into efficient organic fertilizer to return to nature to ensure the quality of human life has become a major problem facing us.. The unreasonable application of chemical fertilizers in China for a long time, the insufficient application of organic fertilizers and the uneven distribution, resulting in an imbalance of the proportion of nutrients in some farmlands, resulting in different degrees of damage to the farmland ecological environment, soil physical and chemical properties and soil microflora, affecting the quality and safety of agricultural products.

Therefore, attaching importance to the organic fertilizer manufacturing process has important strategic significance for the sustainable development of China’s agriculture. The following briefly introduces organic compound fertilizers to determine the market advantages and development prospects of organic fertilizer granulator machine.

Advantages of organic and inorganic fertilizer:

Organic-inorganic compound fertilizer is also called organic-inorganic compound fertilizer. It is a compound fertilizer containing a certain proportion of organic matter, which is obtained by adding a certain proportion of chemical fertilizer to the fully rotted and fermented organic matter, and thoroughly mixing and granulating. The main functional components are organic matter, nitrogen, phosphorus and potassium nutrients. Generally, the organic matter content is ≥20%, the humic acid content is not high, and the total nutrients of nitrogen, phosphorus, and potassium are ≥1 5%. Because it can provide organic nutrients and inorganic nutrients at the same time, the fertilizer effect is slow and slow, and the advantages are complementary. It can provide suitable nutrients according to different soil fertility conditions, can reduce the fixation and leaching of inorganic nutrients, improve fertilizer utilization, and reduce environmental pollution. At present, it is widely used in the cultivation of economic crops such as fruits and vegetables and protected fields with good results.

Application of new organic fertilizer granulator in agriculture

fertilizer granulator Mar 8, 2023

Application of new organic fertilizer granulator in agriculture

In recent years, due to the extensive application of organic fertilizer, organic fertilizer has gradually increased. Through the rich experience of Chinese farmers, in recent years, relying on organic fertilizer to improve soil, fertilizer and food production has greatly increased grain production. It can be seen that organic fertilizer plays an extremely important role in current agricultural production.

Nitrogen and other nutrients, such as organic fertilizer, are only a small part of organic fertilizer, and most of them are organic fertilizer. Organic matter is an important indicator of soil fertility. Even in the future, the retrieval of nitrogen, phosphorus and potassium will be mainly provided by fertilizer, but organic fertilizer will still play an important role in improving soil and fertilizer.

The new type organic fertilizer granulator is one of the equipment of organic fertilizer production granulator. The new organic fertilizer granulator can not only granulate various organic substances, but also can granulate coarse fiber materials that are difficult to granulate by traditional equipment, such as livestock and poultry manure, urban garbage, crop straw, wine residue, mushroom residue, drug residue, sludge, etc.

Features: 1. The new organic fertilizer granulator has high granulation rate and dense particle size. The proportion is more than 90.

2. Wet raw materials can be processed, and there is no need to dry before granulation by the organic fertilizer stirrer.

3. There is no need to add adhesive. The internal materials will be inlaid with each other under certain force.

4. Spherical fertilizer with water content of 20-40.

5. The heavy seamless steel pipe ensures the stable operation of the fertilizer stirrer granulator.

Working principle of the new organic fertilizer granulator: compost materials can be mixed and sent to the new organic fertilizer granulator. After the material enters the machine through the feed port, the material is mixed, granulated, spheroidized and compacted in the machine through the high-speed rotating mechanical mixing force and aerodynamic force to achieve the purpose of granulation. The formed particles are pushed out at the other end of the granulator. The diameter of the produced particles can be controlled by adjusting the amount of raw materials and the rotation speed of the main shaft. The less the raw material is mixed, the higher the rotating speed is, and the smaller the granular fertilizer is.

Which kind of raw material is suitable to choose disc granulator for granulation

fertilizer granulator Mar 4, 2023

Disc pelletizer is a professional organic fertilizer granulator machine in fertilizer manufacturing process. Choosing the disc granulator, first of all, is familiar with the performance characteristics of the disc granulator. It can provide help for the rational selection of disc granulators. With the replacement of organic fertilizer equipment. The characteristic of the plane rotary disc granulator is that the main body mechanism is fixed, and the internal disc rotates, and the materials entering the disc are rotated into balls by centrifugal rotation. The rotating speed of the plane rotary disc granulator is relatively high, which is more suitable for materials with good adhesion, relatively high density, and low output requirements. It is characterized by high particle uniformity and fast discharge.

With high-efficiency disc granulators, it is not that disc granulators will withdraw from the stage of history, but that in the field of production of organic fertilizer spherical granules, it is no longer the era of disc granulators.

Inclined disc granulator is a relatively traditional process. The base of the disc granulator is fixed. The reducer is driven by the motor, and then the outer disc of the inclined disc granulator is rotated. Into the ball. This type of disc granulator has a low rotation speed and an adjustable tilt angle, which is suitable for the production of spherical granules such as organic fertilizers and compound fertilizers. It is characterized by high output and simple operation.

How to adjust the gear size of organic fertilizer equipment dryer

fertilizer granulator Mar 4, 2023

For the installation of the manure dryer of the organic fertilizer equipment, each part needs to be installed in place to ensure that there is no hidden danger in the production process of the equipment. The parts to be adjusted mainly include two sets of small wheels, large gears, installation and sealing of incoming and outgoing materials, etc. How to adjust the big and small gears when installing the manure dryer of organic fertilizer equipment?

1、 Installation of two small wheels of manure dryer for organic fertilizer equipment

After the two sets of small wheels are placed in position, the angle line must be aligned and the two ends of the line must be parallel. If there is a height error, it can be cushioned under the base and treated firmly. The two sides of each set of small supporting rollers must be horizontal. This is very important. It directly affects the stable operation of the whole stool dryer. The adjustment of the two apertures is the second important part after the small roller. First, adjust the left and right balance of the aperture, use the thread adjustment method or the thimble method to adjust by reference, and then adjust the roundness of the aperture. When adjusting, loosen the base plate at the symmetrical position first, and fix it tightly after adjustment. Spot welding can be carried out, and it is appropriate to fix it firmly. Secondly, the gap between the small roller and the large aperture should be uniform, which is mainly determined by adjusting the height and slope of the small roller.

2、 Adjustment of big gear of chicken manure dryer for organic fertilizer equipment

The adjustment of the big gear is the adjustment of the spring steel plate. The adjustment method is the same as the adjustment of the big aperture. The meshing of tooth surface is the key to adjust the big gear. First, the tooth surface should be evenly occluded and pay attention to the slope. Second, the distance between the tooth head and the tooth base is 6mm. The tooth surface should be adjusted evenly on both sides. Use a feeler gauge to check and press the lead wire to check. After the adjustment, the fixation should be completed by applying force and marking. The pinion base shall also be marked for inspection during production. The bridge base must be reinforced and fixed 100% firmly and marked around, and it can be checked once per shift.

Functions of different types of organic fertilizer granulators

fertilizer granulator Mar 4, 2023

The tooth stirring granulator machine is suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles and the better the quality of the balls.

Disc pelletizer is suitable for granulating organic fertilizer, compound fertilizer, compound fertilizer, organic and inorganic compound fertilizer. Because of the high granulation rate, large hourly output, stable operation, sturdy and durable equipment, and long service life, it has been selected as the ideal granulation equipment by the majority of users.

Drum fertilizer granulator machine raw material is very suitable for large-scale production of cold and hot granulation and high, medium and low concentration organic fertilizers, compound fertilizers. The ball-forming rate reaches 85%, there is a small amount of return material, the size of the return material is small, and it can be re-pelletized.

The material adaptability of the roll extrusion granulator is very extensive. It can be used for granulation of various raw materials such as compound fertilizers, medicine, chemical industry, feed, coal, metallurgy, etc., without drying process, granulation at room temperature and one-time molding.

Organic fertilizer equipment can reduce the environmental pollution caused by feces

fertilizer granulator Mar 4, 2023

Organic fertilizer equipment reduces environmental pollution caused by feces! With the continuous development of China’s economy, people’s awareness of environmental protection is becoming stronger and stronger, and the requirements of livestock manure and urban waste for environmental protection are becoming more and more serious.

How to dispose of manure and protect the environment in organic fertilizer equipment has become one of the important issues restricting the steady and healthy development of the association. If the excrement is not treated in a centralized way, it will seriously pollute the air and water quality, and cause a very serious impact on people’s production and life. Therefore, the excrement will be treated in aquaculture to achieve clean farming and turn waste into treasure. The treated excrement is a high-quality fertilizer for producing pollution-free vegetables and green food, while significantly improving the quality of crops, reducing the content of harmful substances and heavy metals in crops, which is beneficial to human health.

Organic fertilizer equipment is specialized in the treatment of livestock and poultry excrement, which effectively reduces the pollution of livestock and poultry excrement to the environment, thus achieving the goal of environmental protection. Moreover, the organic fertilizer produced by the organic fertilizer production equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening.

In the past two years, the state has vigorously advocated and supported the project of processing chicken manure into organic fertilizer, given subsidy policies, strengthened the deep treatment of chicken manure produced in chicken farms, turned waste into treasure, and produced high-quality agricultural machinery fertilizer to minimize the environmental pollution of manure, reduce production costs, and improve economic benefits. Organic fertilizer equipment has put the breeding industry on a virtuous cycle of sustainable development.

Which organic fertilizer granulator can produce fertilizer from pig manure

fertilizer granulator Mar 4, 2023

Pig manure organic fertilizer granulator machine: Whether you like to eat pork or not, 700 million pigs are there, and the problem is that these 700 million pigs bring more than 100 million worth of manure.

Pig manure is very “fat”. Today, no one will question the necessity of environmental protection in pig breeding. How to do it has become a problem that the industry really needs to think about. The same thing may look completely different from different angles. These hundreds of millions of tons of manure can be the source of pollution in some people’s eyes, and why can’t they be the source of wealth in the eyes of others? Turning pig manure into organic fertilizer, turning garbage into resources, and endless troubles suddenly become Endless benefits, all problems suddenly solved?

Reality is never as full as ideal. Regardless of whether it is a pig farm or an organic fertilizer plant, it seems that at present it has not really found a way to perfectly connect the two. The production of organic fertilizer is a completely unfamiliar technology for pig farms, and it is difficult to accept huge investments. The use of pig manure raw materials is also full of unknowns for organic fertilizer plants. Various residues of heavy metal antibiotics are even bluntly stated by the fertilizer industry.

Who can build a bridge between the two first? We will think of the government habitually. The government does a lot, ranging from regulations to subsidies. But everyone understands that the market is the biggest force. We are very pleased to see that leading companies like Wen’s, Muyuan and Dongrui have already made many successful attempts.

Only when every individual in the market starts to benefit from it, the 100 billion market in the theory of swine manure organic fertilizer can be truly activated, and then the pig manure naturally becomes a fat difference.

Q: How do pig manure mature?

Answer: Pig manure has a fine texture, less cellulose, and high nutrient content. It is a good organic fertilizer. But because of its high water content, slow maturity, and less heat released during fermentation, it belongs to cold fertilizer.

Its fermentation is slower than sheep and horse dung. Fermentation requires a certain temperature and humidity. The temperature of pig manure fermentation should reach 60 ℃ -70 ℃, and the moisture content should reach about 60%. (The judging method of 60% water content is to hold the pig manure tightly with your hands to make it into a lump, and let go when you loose it.) If the temperature is not enough, you can cover the film, or mix some horse manure. When the water content is high, the manure can be pulled apart to evaporate the water, and when it is not enough, add water. In addition, adding some nitrogen fertilizer can speed up the fermentation.

The standard for good fermentation of pig manure is: the color is yellow-green, with white mycelium-like substances, and the smell is not strong and slightly alcoholic. Pig manure has a water content of 81.5%, organic matter of 15.0%, nitrogen of 0.60%, phosphorus of 0.40%, and potassium of 0.44%. The nutrient content is high, balanced, soft, and the fertilizer effect is large and long, which is “warm fertilizer”. Pig manure has a fine texture and complex ingredients, containing protein, fats, organic acids, cellulose, hemicellulose, and inorganic salts. Pig manure contains more nitrogen and a smaller ratio of carbon to nitrogen (14: 1). It is generally easily decomposed by microorganisms, releasing nutrients that can be absorbed and utilized by crops. After decomposing, it can be applied to cold soil, sandy soil and clay field to improve the soil.

What are the environmental protection requirements for the site selection of organic fertilizer plant

fertilizer granulator Mar 4, 2023

selection of organic fertilizer plant for organic fertilizer equipment processing?

The environmental protection requirements for the site selection of organic fertilizer plant for processing organic fertilizer equipment are very important, because the impact of waste gas, sewage, noise, etc. produced by the organic fertilizer plant in the process of processing and producing organic fertilizer on the surrounding residents, if the surrounding of the organic fertilizer plant is not conducive to the implementation of environmental protection measures, and there are problems in the later environmental protection inspection, it is necessary to close the door for rectification.

Common environmental protection problems and prevention methods in organic fertilizer plants:

1. Discharge of waste liquid and waste gas

Most of the raw materials of organic fertilizer are poultry manure, waste and perishable substances. During the composting and fermentation stage of organic fertilizer raw materials, it is easy to produce harmful gases such as ammonia and hydrogen sulfide. Such waste gases will cause different degrees of harm to human respiratory, digestive, cardiovascular, endocrine and nervous systems. Even if some odors are not harmful to health, they will also stimulate and affect human spirit or mood.

Many raw materials of organic fertilizer contain a lot of water, such as pig dung, cow dung, chicken dung and other raw materials. In the process of raw material accumulation and fermentation, waste liquid will flow out and seep into the ground, causing pollution to groundwater

2. Odor pollution

The raw materials for processing organic fertilizer are poultry manure, kitchen waste and other organic waste. The raw materials themselves have an unpleasant odor. During the fermentation process, the odor is greater and is not good for human respiratory system. Biological deodorization is the most widely used method in the production of organic fertilizer manufacturers. This method uses the activity of microorganisms to decompose and transform the odor to achieve the purpose of deodorization. This method is simple and easy to operate. It is suggested that organic fertilizer manufacturers should build closed raw material warehouses, fermentation workshops and secondary aging workshops if conditions permit, so as to reduce the leakage of odor and harmful gases during the conversion process.

3. Noise pollution

In the process of processing and producing organic fertilizer by organic fertilizer equipment, the pulverizer, screening machine, ventilator of fermentation equipment, deodorization blower of deodorization equipment, etc. will produce noise. Over time, people’s hearing will be damaged. We can install damping and noise reduction equipment for organic fertilizer equipment. If the budget is sufficient, we can build a soundproof room.

How about the market of organic fertilizer? Great market potential

fertilizer granulator Mar 4, 2023

As a prospective enterprise owner preparing to invest in organic fertilizer plants, how do you believe in the sales of organic fertilizer? What is the prospect of organic fertilizer industry? Is your most important concern. Let’s analyze this problem in many ways.

1. Total amount and utilization rate of organic resources

At present, China’s annual organic fertilizer resources are about 4.5 billion tons. There are about 4000 organic fertilizer manufacturers in the country. The annual production of organic fertilizer is about 5000 tons, and the utilization rate is less than 2%. While the normal utilization rate is about 40% – 60%, under the utilization rate of less than 2%, the proportion of organic fertilizer is only less than 20%, and the development space can be imagined.

2. Comparison of the proportion of organic fertilizer in foreign countries

According to the latest data, the proportion of organic fertilizer use in developed agricultural countries in the world is about 45% in the United States and about 55% in the United Kingdom; About 65% in Germany; France is about 35%, Australia is about 55%, Canada is about 60%, South Korea is about 48%, and Japan is about 75%. However, as a large agricultural country with a long history, the utilization rate of organic fertilizer in China is only less than 20%

3. China’s attitude towards organic fertilizer production

I believe you have heard the news that the state vigorously supports the organic fertilizer industry from any way, and there are clear instructions:

(1) Party committees, governments at all levels, all agriculture-related institutions and fertilizer manufacturers must have a deep understanding of the importance and necessity of the production and use of organic fertilizer for China’s agricultural production. Only by using the organic fertilizer granulator to produce enough organic fertilizer can the quality and quantity of Chinese agricultural products be guaranteed.

(2) Take all powerful measures to give certain tax relief to enterprises producing high-quality organic fertilizer. Give certain subsidies to organic fertilizer manufacturers and purchase organic fertilizer equipment. Give farmers a certain subsidy policy for using organic fertilizer. (3) Maximize the use of all livestock manure. All crop straws and all organic materials are used to produce high-quality sheep manure organic fertilizer, cow manure organic fertilizer, nutrient organic fertilizer, straw organic fertilizer, etc. through the organic fertilizer granulator.

According to the survey of these data, how about the market of organic fertilizer? What is the prospect of organic fertilizer industry? You already have the answer in your mind. Summary: The market potential is great!