Precautions of organic fertilizer production line in fertilizer processing

fertilizer granulator Mar 1, 2023

Organic fertilizer manufacturing process has advantages in today’s national conditions, because the country advocates the concept of green environmental protection, so organic fertilizer manufacturing process still plays a relatively large role in production. Organic fertilizer is the use of waste that pollutes the environment to provide better organic fertilizer for agricultural production.

The material of organic fertilizer is manure or sludge. The application of organic fertilizer equipment and equipment generally needs to be dehydrated, dried, fermented, destroyed, and agitated. Then, according to the consequences of our requirements, stop the equipment. If it is required to make organic fertilizer powder, the basic technology of organic fertilizer equipment is dehydration, drying, fermentation, destruction, stirring, and packaging. After stirring, it can be packaged and stored.

If it is to make columnar granules, the basic process of organic fertilizer equipment is dehydration, drying, fermentation, destruction, mixing, granulation, cooling, packaging. Granulator, after granulation, the machine can be packaged or sold after cooling. It can also be bagged and stored after half an hour of artificial drying.

If spherical particles are required, the basic process of organic fertilizer equipment is dehydration, drying, fermentation, destruction, stirring, granulation, rolling, cooling, sieving, packaging, that is, to stop grinding and polishing of compressed columnar particles The pellets are rounded and then cooled and sieved to enter the packaging sequence.

Other material examples are based on practical materials combined with manure or sludge-type organic fertilizers. Equipped with fair and accurate organic fertilizer equipment, and then stopped according to the water content and fineness to stop the necessary treatment to properly suppress the formation of suitable particles.The goal of normalizing fertilizer efficiency. Fair and accurate selection of compound fertilizer equipment. In order to increase or decrease the reinvestment, when selecting organic fertilizer equipment, it is generally possible to make a conservative production estimate based on the model recommended by the manufacturer, so as to ensure that the intended purpose is completed under the customary form.

The equipment and equipment of organic fertilizer can effectively deal with the purification of inorganic wastes in livestock and poultry farming industries. He and inorganic food have laid the foundation of excellent quality, and the ecological situation has extremely obvious benefits. We have applied the process equipment and equipment of organic fertilizer and equipment, so that the organic fertilizer equipment and equipment can maximize the service for our production, work for our miracles, and add luster to our diligent chapter.

What kind of organic fertilizer granulator is commonly used for processing organic fertilizer

fertilizer granulator Feb 24, 2023

The raw materials of the bio fertilizer granulator are mainly manure (chicken, duck, pig, cow, sheep manure, etc.) and straw (wheat, rice, corn, etc.). They are contribute to environment. The raw materials are crushed and fermented, and then other nutrients are added for granulation.

In npk compound fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the organic fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. 
 

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

How much does it cost to build an organic fertilizer plant

fertilizer granulator Feb 24, 2023

If we invest in a small organic fertilizer production line with an annual output of 10000 tons, it will take about 220000-250000 yuan. This includes the following: rain-proof steel shed shall be built in the production process to ensure that fermented fertilizer or cost fertilizer will not be soaked by rain; Labor wage; Organic fertilizer raw materials, biological bacteria, as well as depreciation, electricity and miscellaneous expenses of organic fertilizer.

It is generally enough to open an organic fertilizer production line with an annual output of less than 10000 tons for a small organic fertilizer plant, and it needs 200000 to 450000 for a high degree of automation and a large output. The production line that is more suitable for individualization is generally a small organic fertilizer production line with an annual output of 5000 tons, about 100000 yuan, including organic fertilizer tipping machine, animal manure crusher, conveyor and other equipment. A better set of equipment can be added, such as forklift, horizontal mixer, organic fertilizer granulator, screening machine, weighing and packaging machine, and about 300000 yuan is needed.

After the composting stage, fertilizer granulation is the next critical step in fertilizer-making. And you can choose from different fertilizer granulation plant options.

Organic Fertilizer Granulation Production Line

This fertilizer granulation line is designed to produce organic fertilizer. The materials come from manure, including cow dung, horse manure, chicken manure, or organic waste. These materials are converted into organic fertilizer through the composting process.

During this stage, it reduces the harm to the soil and plants. After the manure fermentation, you have to process the materials further. And you can use this production line to produce organic fertilizer pellets.

Granulated Compound NPK Fertilizer Plant

This fertilizer plant belongs to the compound fertilizer production line and includes 2-3 elements, including the NPK fertilizer production line. Two kinds of NPK compound fertilizer pelletizers are available: double roller extrusion granulators for dry granulation and rotating granulators for wet granulation.

Almighty Plan Granulation Production Line

This granulation production line is used for both organic and compound fertilizer granulation. The pan pelletizer is suitable for small-scale fertilizer granulation plants. The entire production line’s smallest capacity can reach 0.2 to 0.05 t/h.

Application of two-shaft mixer in npk fertilizer production line

fertilizer granulator Feb 24, 2023

Organic fertilizer granulator machine to be designed and used in different type fertilizer manufacturing process to produce the fertilizer into granulator.

Like the rotary drum granulator machine to be used in organic fertiizer manufacturing process or npk fertilizer production line.

The roller press granulator machine to be used in the npk,compound fertilizer production line to produce compound fertilizer granulator using the extrusion method.

More other type fertilizer granulator machine to be designed and used in the fertilizer manufacturing process to finish the production process.

In the production process of organic fertilizer, we must choose different organic fertilizer production line equipment according to the customer’s manufacturing situation. Today, let’s take a look at the advantages of horizontal mixers and double-shaft mixers in organic fertilizer mixers:

The dual-shaft mixer uses the synchronous rotation of two symmetrical spiral shafts to add dry water and other powder materials while stirring, so that the dry powder materials can be humidified evenly, so as to prevent the humidified materials from releasing dry ash and seeping water , It is convenient to load and transport the humidified ash or transfer the humidified ash to other conveying equipment. The horizontal mixer can obtain sufficient mixing of raw materials, thereby improving the uniformity of mixing, which is suitable for the mixing of raw materials.

The double-shaft mixer is mainly composed of a shell, a screw shaft assembly, a driving device, piping, a cover, a chain cover and other components. The shell is mainly composed of plates and steel sections, welded and formed in a manufacturing plant, and assembled with other components. The shell is tightly sealed, and there will be no rise and leakage of fly ash.

Subject to feasibility, the horizontal mixer is not affected by particle size and density. It has a good effect on sticky substances. The stable mixing process reduces the damage to fragile materials, and the flying knife structure also plays a role in breaking. The horizontal structure reduces the height of the fuselage for easy installation. The forward and reverse rotation screw is installed on the same flat shaft to form a low-power, high-efficiency mixed environment.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

What equipment is included in the whole BB fertilizer production line

fertilizer granulator Feb 24, 2023

Advantages of bb fertilizer manufacturing process.

(1)simple BB fertilizer production line features: less investment, small footprint, mechanical transmission, hybrid inuitive and reliable.

(2)semi-automatic BB fertilizer production line feature: manual quantitative, low investment, high efficiency; continuous mixer for continuous production operations;yield, long life and other characteristics.

(3)Automatic BBfertilizer equipment feature: using a variety of ingredients automation, greater accuracy and batchine recipe recipes stability; ingredirnts mixing speed, contact with air time, not easy to produce fertilizer absorbent damp; unique seismic devices to measure and precisely, in a more complex working conditions stable job, come with fast, accurate, high precision;

(4)control instrumentation is simple, easy to use, store multiple recipes, can be set at any time by the electronic contrl device to achieve automatic control.

(5)reduce investment, BB fertilizer equipment is due to set ingrediets, mixing, packaging in one, reducing raw materials and mixed repeatedly improved, thereby reducing equipment investment.


BB fertilizer mixing machine is the production of powdered formula fertilizer production equipment, it is possible to mix powdered particles of powder can be blended mix, it is divided into simple, semi-automated and fully automated.Next to put the raw material into organic fertilizer granulation machine to make into granulator.

Drum granulator is often used in cow manure organic fertilizer production line

fertilizer granulator Feb 24, 2023

Cow manure organic fertilizer manufacturing process:
At present, there are many methods in the organic fertilizer production line, such as disc, drum, and extrusion, and each of these methods has its own advantages and disadvantages. The advantages of the disc granulator are intuitive operation, simple control, high ball formation rate, less material return, less wearing parts of the equipment, and less maintenance; its shortcoming is the small processing capacity of the single machine.

Installation and commissioning of rotary drum granulator:
After the drum fertilizer granulator machine arrives at the factory, it is installed in conjunction with the granulation process, indicating the elevation and horizontal position, and inclined installation. The general inclination is 2-5 degrees (can be adjusted by the user). The machine bracket and The transmission frame has anchor holes and can be installed on concrete.

Features of rotary drum granulator:
It has the large capacity, low power consumption and maintenance costs.
The balling rate is 70%, with small amount of return material, small size of feed back and can be re-granulation.

Zhengzhou Huaqiang can provide the best service to you and help our clients gain profit in quickly.
We will provide the most environmentfriendly and safe products with high quality at most favorable fertilizer granulator machine price for the customer with perfect after service.

Characteristics and application fields of organic fertilizer granulator

fertilizer granulator Feb 24, 2023

Conventional production methods of granular fertilizer:conventional production methods of granular fertilizer are divided into extrusion method and aggregate method.
The ring die granulator,flat die granulator and roller press granulator are used in extrusion granulation.During the granulation process,the ring die granulator machine and template are severely worn,with short service life,high maintenance of fertilizer granulator machine price and large power consumption. 



Moreove,the extruded particles are cylindrical or flat die granulator machine,with poor fluidity,so they are not suitable for mechanized fertilization.The pelletilizer and drum granulator are used for pelletilizing.They are used to crush the dried organic raw materials and chemical fertilizer into fine powder,and then use the disc granulator or rotary drum granulator to roll the materials into granules.

How to build a fully automatic organic fertilizer production line in the farm

fertilizer granulator Feb 24, 2023

How to build a fully automatic organic fertilizer production line in the farm

The scale of livestock farms in China is becoming larger and larger, and the feces produced every day are difficult to be treated. The feces of livestock and poultry farms are treated innocuously through the equipment of the production line for processing organic fertilizer in livestock and poultry farms, and the feces of livestock and poultry farms are comprehensively utilized to prevent the pollution of the feces to the environment, while promoting the sustainable development of the aquaculture industry.

The production of organic fertilizer by livestock manure fermentation requires good (consumption) oxygen fermentation. Therefore, the oxygen supply measures should be increased during the operation process, so as to achieve uniform mixing, frequent turnover and ventilation. Otherwise, it will lead to anaerobic fermentation and odor, affecting the fertilizer effect. Fermentation is complete. Generally, 48 hours after pig manure is piled up, the temperature rises to 50~60 ℃, and the temperature can reach above 65 ℃ on the third day. At this high temperature, it will be overturned once by the organic fertilizer fermentation tipper. Generally, there will be two times of high temperature above 65 ℃ during the fermentation process. The fermentation can be completed after two times of overturning, and the fermentation can be completed within a week or so normally. The material is dark brown, and the temperature begins to drop to normal temperature, indicating that the fermentation is complete.

The complete set of equipment configuration includes fermentation equipment, pulverizer, mixer, granulator, dryer, cooler, screening machine, coating machine and packaging machine, as well as conveyors for material transportation between equipment. Such a complete set of equipment configuration needs 23 million, but the entire production line only needs five or six workers to complete the production operation and realize automatic production.

Among them, the reasonable collocation of the fineness of raw materials is crucial for the production process of organic fertilizer. The fineness of the whole raw material should be matched as follows: 100-60 mesh raw material accounts for about 30-40%, 60-mesh raw material accounts for about 35%, and small particles with diameter of 1.00-2.00 mm account for about 25-30%. The higher the fineness of the material, the better the viscosity, and the higher the surface finish of the particles after granulation. However, in the production process, the use of super proportion and high fineness materials is easy to cause problems such as oversized particles and irregular particles due to poor viscosity.

Organic fertilizer composter helps to improve the fermentation quality of raw materials

fertilizer granulator Feb 24, 2023

Composting is a treatment technology for organic components in organic fertilizer production line with organic fertilizer machine. The wastes such as stone, metal and glass not only affect the fermentation process of compost, but also affect the quality of compost. These substances must be sorted out and treated separately. At present, China’s urban domestic waste generally adopts a mixed collection method. Although the paper, plastic, etc. in the garbage are greatly reduced after multiple pick-ups by residents, scavengers, sanitation workers, etc., the garbage still contains some non-degradable substances such as metals and waste batteries , Waste lamps, etc.
At present, in the process of composting, the method of mechanical combined with manual sorting is usually adopted. The mechanical sorting methods mainly include screening, wind sorting and magnetic sorting. Taking effective measures to promote the separation and collection of municipal solid waste in China is very necessary to save the cost of compost and improve the quality of compost.

The fertilizer granulator machine included the rotary drum granulator machine, new type organic fertilizer machine, and roller press granulator machine. Other series organic fertilizer granulator machine are to be designed for different type. 
Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Cow dung is a good raw material for processing fertilizer in organic fertilizer production line

fertilizer granulator Feb 24, 2023

 In modern agricultural production, in order to reduce the pollution of chemical fertilizers, our use of organic fertilizers is becoming more common.

Cow dung is a good raw material for processing organic manure, and cow dung contains high nutrient content and properties for crops and soil: cow dung contains 4%, nitrogen is 0.65%, phosphorus is 0.47% , Potassium is 0.23%.

This line describe the production process of the compound fertilizer granulator.In the fertilizer manufacturing process ,it is to be equipped with the rotary drum granulator machine to make the compound fertilizer into granulator by using the wet granulation method.In the line,it is to be equipped with other series fertilizer equipment ,like the fertilizer crusher machine series to finish the grinding process.Besides the rotary drum granulator machine can be used in npk compound fertilizer production process,the roller press granulator machine also can be used in npk fertilizer production line to make npk,compound fertilizer production process.
 

In the production workshop of the enterprise, cow dung is packaged into organic fertilizer in bags after the process of adding bacteria, stirring and fermentation, drying and cooling. It is reported that companies that use cow dung to produce organic fertilizer with organic fertilizer granulator machine like this have already many.