Composite fertilizer production line can increase soil nutrients and increase crop yield

fertilizer granulator Jun 13, 2024

Bio-organic fertilizers are rich in organic matter and contain various elements such as nitrogen, phosphorus, potassium, and trace elements such as calcium, magnesium, sulfur, manganese, zinc, copper, boron, molybdenum, and chlorine. Most importantly, functional bacteria can decompose The mineral phosphorus in the soil decomposes the mineral potassium in the soil, releases various nutrients such as phosphorus and potassium, and provides stable nutrients for crops.

Compound fertilizer processing equipment is classified by adding nutrients in npk manufacturing process: those containing nitrogen, phosphorus and potassium are called binary compound fertilizers; those containing nitrogen, phosphorus and three elements are called ternary compound fertilizers: except for three In addition to nutrients, it also contains micronutrients called multi-functional compound fertilizers: in addition to nutrients, it also contains pesticides or auxin substances called multi-functional compound fertilizers. 

Granular compound (mixed) fertilizer: The mixed compound fertilizer production line can use the npk fertilizer production line for various elemental fertilizers. During the mixing process, a small amount of liquid phase can be provided by heating and adding acid, and the ammonia-containing solution can be turned into water vapor. Conditional use of double roller granulator, disc granulator, or drum granulator, etc, to produce compound fertilizer. The main characteristics of fertilizer are high nutrient concentration and remarkable fertilizer effect.

Decompose nitrogen, phosphorus, potassium and animal and plant residues, release nutrients, decompose pesticides and herbicide complexes, reduce fertilizer use by 30% to 50%, and increase fertilizer utilization by about 40-60%. In addition to the high bio-organic fertilizer, the use of bio-organic fertilizer will not increase the total fertilizer input, but the use of long-term bio-organic fertilizer, the total fertilizer input may be less than in previous years, reducing costs.

What is the technological development trend of future organic fertilizer granulators?

fertilizer granulator Jun 13, 2024

The technological development trend of future organic fertilizer granulators is expected to focus on the following aspects:

1. Automation and Intelligence: With the advancement of automation technology, future organic fertilizer granulators will become more automated, reducing the need for manual operation. The intelligent control system can automatically adjust the granulation parameters based on the characteristics of the raw materials, ensuring the quality and efficiency of granulation.

2. Efficient and energy-saving: In order to reduce energy consumption and operating costs, future organic fertilizer granulators will adopt more efficient transmission systems and energy recovery technologies. For example, using waste heat recovery systems to reduce energy consumption.

3. Multi functional and modular design: In order to adapt to different raw materials and processing needs, future granulators will have more functions and modular design for quick adjustment and upgrading.

4. Environmental Protection and Sustainability: Considering the importance of environmental protection, future organic fertilizer granulators will pay more attention to reducing pollution and waste generation, improving the utilization rate of raw materials, and meeting the requirements of sustainable development.

5. miniaturization and mobility: In order to meet the production needs of different scales, future organic fertilizer granulators may develop towards miniaturization and mobility, making them convenient for use in fields or small farms.

6. Remote monitoring and maintenance: By utilizing the Internet of Things and cloud computing technology, future organic fertilizer granulators can achieve remote monitoring and fault diagnosis, reduce downtime, and improve production stability.

7. Integration and diversification: Organic fertilizer granulators may be integrated with other agricultural machinery or production lines to form a complete organic waste treatment and resource utilization system, achieving diversified applications.

These development trends reflect the response of organic fertilizer pelletizer technology to environmental protection, resource recycling, and sustainable agricultural development, indicating that in the future, organic fertilizer pelletizers will make significant progress in improving efficiency, reducing costs, and enhancing environmental performance.

The advantages of using an organic fertilizer granulator to process pig manure organic fertilizer

fertilizer granulator Jun 13, 2024

The organic matter rich in bio organic fertilizer produced from pig manure can improve soil physical properties, increase soil particle structure, thereby making soil loose, reducing soil compaction, and promoting water and fertilizer retention, ventilation, and root development, providing a comfortable growth environment for crops,

The pig manure organic fertilizer processing equipment mainly includes fermentation tanks, stirring devices, aging devices, fertilizer granulators, etc. These devices, through clever design and careful manufacturing, can convert pig manure into high-quality organic fertilizers. The granulator is one of the key equipment, which makes the fermented material into granules for convenient storage, transportation, and use.

Advantages of Organic Fertilizer Granulator

1. Improve fertilizer utilization efficiency: The granular fertilizer produced by organic fertilizer granulators has good solubility and adsorption, which is beneficial for crop root absorption and improves fertilizer utilization efficiency.

2. Improving soil structure: Organic fertilizers contain a large amount of organic matter, which can improve soil structure, increase soil porosity, and enhance soil water and fertilizer retention capacity.

3. Promoting crop growth: Organic fertilizers contain rich nutrients and can provide various elements needed for crop growth, promoting crop growth.

4. Reduce environmental pollution: Organic fertilizer granulators can convert agricultural waste into organic fertilizers, reducing the pollution of waste to the environment.

5. Save transportation and storage costs: Granular organic fertilizers have a higher density, making them easier to transport and store, thus saving costs.

In addition, the organic fertilizer processing production line also includes ingredient crushing and mixing system, granulation and forming system, screening and recycling system, particle drying system, and finished product packaging system. These systems collectively ensure the production efficiency and product quality of organic fertilizers.

Advantages of processing granular fertilizers on organic fertilizer production lines

fertilizer granulator Jun 13, 2024

The nutritional value contained in chicken manure is higher than that of livestock manure, which can supply sufficient nutrients to soil and crops, and is a high-quality fertilizer. When chicken manure is processed into organic fertilizer, what kind of organic fertilizer equipment is needed, and what is the process flow?

1. Fermentation

The collected chicken manure is mixed with some hay or straw meal and some starter to make compost for fermentation. During the fermentation period, the chicken manure is turned over and fully fermented by a turning machine

2. Crush

The pulverization process can be carried out with a half-wet material crusher. The semi-wet material pulverizer adopts high-speed rotating blades with good particle size, high efficiency and high energy.

3. Granulation

Use a disc granulator or a drum granulator to granulate chicken manure organic fertilizer. The fertilizer is made into pellets that have a certain weight and are not easily blown away by the wind.

4. Drying and cooling

If it is organic fertilizer granules, it can be cooled with cooling equipment without drying equipment. If it is a powder device, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

5. Screening

The granules produced in the granulation equipment will have different diameters and sizes and require a sieving machine for sifting and grading. The unqualified large and small granular materials are transported out through the belt elevator, and then sent to the granulator for re-granulation after being destroyed from scratch.

6. Particle coating

The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc. It uses a powder or liquid coating process. Can effectively prevent the agglomeration of fertilizers

7. Packaging

Organic fertilizer granules are packaged, fertilizers are automatically packaged and weighed, and quantitative weighing and packaging are completed.

What are the applications of organic fertilizer granulators in the field of environmental protection?

fertilizer granulator Jun 13, 2024

The application of organic fertilizer granulators in the field of environmental protection mainly focuses on the following aspects:

1. Urban kitchen waste treatment: With the acceleration of urbanization, the treatment of kitchen waste has become a major challenge. The organic fertilizer granulator can convert kitchen waste into organic fertilizer, achieve the resource utilization of waste, and reduce the environmental problems caused by landfill and incineration.

2. Resource utilization of agricultural waste: Agricultural waste such as crop straw and livestock manure can be processed by organic fertilizer granulators, which not only reduces environmental pollution but also improves soil fertility and promotes circular agriculture.

3. Urban greening and garden maintenance: Organic fertilizers produced by organic fertilizer granulators can be used for soil improvement and plant maintenance in urban parks, green belts, golf courses, and other places, reducing the use of chemical fertilizers and promoting ecological environment improvement.

4. Soil remediation and ecological restoration: Applying organic fertilizers to polluted or degraded soil can promote the activity of soil microorganisms, help repair soil structure, and restore ecosystem balance.

5. Water resource protection: Organic fertilizer granulators reduce non-point source pollution caused by agricultural waste entering water bodies while treating them, which is of great significance for protecting water resources and ecological environment.

6. Reducing greenhouse gas emissions: The application of organic fertilizers can reduce the use of chemical fertilizers, thereby reducing greenhouse gas emissions in agricultural production processes and having a positive effect on addressing climate change.

Through these applications, organic fertilizer granulators not only contribute to environmental protection and resource recycling, but also promote the development of green agriculture and sustainable urbanization. With the advancement of technology and the improvement of environmental awareness, the application of organic fertilizer granulators in the field of environmental protection will be more extensive and in-depth.

A complete set of equipment and process flow for biological granular organic fertilizer

fertilizer granulator Jun 13, 2024

The production equipment and process flow of bio particle organic fertilizer mainly include the following key steps:

Raw material preparation: Use professional pre-treatment equipment (such as a crusher) to crush large blocks of raw materials (such as animal manure, agricultural waste, etc.) into small particles, preparing for the subsequent fermentation process.

Fermentation process: Advanced fermentation technology is adopted, appropriate microbial strains are added to accelerate the decomposition and transformation of organic matter, generating a nutrient rich fermentation substrate.

Fine grinding and mixing: The fermented material is further finely ground and mixed evenly with the required nutritional additives to ensure the nutritional balance of the final product.

Granulation molding: professional fertilizer granulation equipment is used to press the mixed material into particles of specified shape and size, ensuring the uniformity and ease of use of the product.

Drying and cooling: Remove excess moisture from particles through a dryer, and then lower the particle temperature through a cooling machine to improve product stability.

Screening packaging: After strict screening, ensure that each particle meets production standards, and then automatically package for easy storage and transportation.

In the entire production process, key equipment includes automatic batching system, new organic fertilizer granulator, horizontal mixer, drum screen, conveyor, dryer, hot air stove, and packaging scale.

Overall, the production of bio organic fertilizer pellets is a complex process that involves multiple steps and equipment, requiring careful design and operation to ensure product quality and efficiency

Advantages of processing granular fertilizers on organic fertilizer production lines

fertilizer granulator Jun 13, 2024

Organic fertilizers are divided into powdered organic fertilizers and granular organic fertilizers according to the state of the product. There are differences in the processing equipment of organic fertilizers between the two, resulting in inconsistencies in the required process equipment. The difference between the processes is precisely the inclusion relationship. The granular organic fertilizer equipment process includes the powder organic fertilizer equipment processing technology. Then, taking granular organic fertilizer equipment as a complete organic fertilizer equipment processing technology, the organic fertilizer production line consists of fermentation system, crushing system, screening system, batching system, mixing and stirring system, organic fertilizer granulator  system, drying system, It consists of cooling system, finished product screening system and packaging system. In addition to the unnecessary granulation process of powder fertilizer, other processes are similar.

Benefits for growers:

1. Reduce product loss

Dusty products are difficult to handle and apply, and fertilizer is often lost in the process. In addition, the application of powdered fertilizers to fields often causes some of the product to be blown away by the wind, causing farmers to lose some of their investment before the product hits the ground.

2. More predictable results

Dusty products also make results unpredictable, causing product to inadvertently deposit in surrounding areas, and granular organic fertilizer is relatively stable, leaving farmers guessing how much of the application actually remains in the field.

3. Easier to apply

Spherical plaster is almost completely dust-free, allowing growers to apply easily and achieve accurate results. Granular fertilizers flow more easily and prevent clogging and caking problems. Spherical does not require special spreading equipment.

4. Easy to handle and transport

Granules produced by agglomeration are able to withstand the rigors of handling and transportation, while still breaking down during use for rapid delivery in the presence of sufficient moisture.

Application of Organic Fertilizer Granulator in Different Scales and Scenarios

fertilizer granulator Jun 13, 2024

Of course, the following are some examples of organic fertilizer granulators, demonstrating their applications in different scales and scenarios:

1. Small household organic fertilizer granulator:

This type of granulator is usually suitable for family farms or small plantations, as it can handle small amounts of materials and is suitable for producing small-scale organic fertilizers. For example, a manually operated organic fertilizer granulator can handle kitchen waste, animal and plant residues, etc. By simple operation, these wastes can be converted into fertilizer pellets for use in home gardens or small gardens.

2. Organic fertilizer granulator for medium-sized farms:

Medium scale farms typically need to handle more organic waste, thus requiring larger scale granulators. These granulators can be semi-automatic or fully automatic, capable of handling large amounts of agricultural waste such as livestock manure, crop straw, etc. For example, a medium-sized organic fertilizer granulator equipped with multiple functions such as crushing, mixing, granulation, and drying can produce hundreds of kilograms of organic fertilizer particles per hour.

3. Large scale organic fertilizer production line:

For large farms, agricultural cooperatives, or organic fertilizer production enterprises, the required granulators are usually fully automatic and part of the production line. These granulators can handle tons of materials with extremely high production efficiency. For example, a complete organic fertilizer production line may include multiple processes such as material pretreatment, granulation, screening, cooling, and coating, which can achieve fully automated production from raw materials to finished products.

4. Mobile organic fertilizer granulator:

In order to facilitate the treatment of organic waste in different locations, some companies have developed mobile organic fertilizer granulators. These granulators are usually installed on trailers and can be quickly deployed to the desired location for on-site granulation. This type of granulator is particularly suitable for temporary projects or situations that require movement between different farms.

5. Organic fertilizer granulator for specific raw materials:

Some granulators are designed to process specific raw materials such as chicken manure, cow manure, sludge, etc. These granulation opportunities are optimized and designed based on the characteristics of the raw materials to improve granulation efficiency and processing efficiency. For example, organic fertilizer granulators for chicken manure may be equipped with stronger deodorization systems and more efficient drying devices to reduce the odor of chicken manure and improve drying speed.

These examples demonstrate the diversity and flexibility of organic fertilizer pelletizers in different scenarios, providing effective solutions for the resource utilization of organic waste and promoting the development of sustainable agriculture.

The basic process flow of powdered organic fertilizer production line

fertilizer granulator Jun 13, 2024

Powdered organic fertilizer production lines are usually used to convert agricultural waste such as livestock manure, crop straw, etc. into powdered organic fertilizers. The following is the basic process flow of the powdered organic fertilizer production line:

Raw material pretreatment:

Collection: Firstly, collect agricultural waste such as livestock manure, crop straw, etc.

Crushing: Use an organic fertilizer crusher to crush raw materials into small particles to increase surface area, facilitate microbial action, and subsequent treatment.

Fermentation:

Mixing: Mix the crushed raw materials with microbial agents, excipients, etc. evenly to promote the fermentation process.

Composting: Stacking the mixed materials in a fermentation tank or fermenter for natural or forced fermentation. During the fermentation process, microorganisms will decompose organic matter, kill pathogens and weed seeds, and improve the nutritional value of fertilizers.

Drying and screening:

Drying: Fermented materials usually contain high moisture content and need to be dried by a dryer to reduce moisture content and facilitate storage and use.

Screening: The dried material is screened through a screening machine to remove large particles and impurities, resulting in a powdered organic fertilizer.

Packaging:

Measurement and packaging: The sieved powdered organic fertilizer is measured and then packaged using an automatic packaging machine for sale or use.

The process flow of the powdered organic fertilizer production line is relatively simple, and the equipment investment is low, making it suitable for small-scale production. This type of fertilizer is suitable for direct spraying or as a raw material for compound fertilizers. However, powdered organic fertilizers may generate dust during storage and transportation, which can have a certain impact on the environment. Therefore, in practical operation, appropriate measures need to be taken, such as increasing humidity, using dust covers, etc., to reduce dust pollution. With the advancement of technology and changes in market demand, the production line of powdered organic fertilizer is also constantly being optimized and upgraded to improve production efficiency and environmental performance.

NPK fertilizer production line produces efficient fertilizers to promote agricultural development

fertilizer granulator Jun 13, 2024

The market demand for granular potash fertilizer is large, and the development and utilization prospects are broad. Granular potash fertilizer has good physical properties, no dust during loading and unloading, no agglomeration during long-term storage, easy to spread during fertilization, and can also play a role in grade release, improve the utilization rate of fertilizer, and its production meets market needs. At the same time, our company has a complete npk fertilizer production line, welcome to consult.

If a single chemical fertilizer is used, the quality and taste of vegetables, melons and fruits will decrease. Because the growth process of crops requires not only nitrogen, phosphorus and potassium in chemical fertilizers, but also many trace elements such as calcium, iron, zinc and selenium, long-term single use of chemical fertilizers can easily make crops nutritionally unbalanced, which will block the internal transformation and synthesis of crops, and ultimately lead to the decline of crop quality, then our company also provides npk blending production line, and organic fertilizer production equipment such as rotary drum granulator, double roller granulator, etc, recycling feces, etc, produce organic fertilizer.

Animal manure in extensive or intensive livestock farms. Only 30 to 40 percent of the animal feed is used up, everything else is wasted. These wastes can provide us with up to 1.5% nitrogen, 0.7% phosphorus and 1.7% potassium, as well as calcium, magnesium and some trace elements. Fertilizers help us improve the biological, physical and chemical properties of our soils. For better results, it is recommended to pre-ferment the feces.

The poultry and livestock manure organic fertilizer equipment uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc, and uses rice bran, yeast, soybean meal and sugar to ferment for a certain period of time as biological bacteria. Under the action of mixed fermentation. The organic fertilizer can eliminate soil compaction, increase the yield of crops, and has the function of accelerating ripening. The fertilizer can be widely used in agricultural production, has low application cost, no environmental pollution, and is beneficial to soil improvement.