For large aquaculture areas, a large amount of pig manure, chicken manure, and cow manure are produced every day by the farms. They are piled up and discharged at will, polluting the air and smelling, leading to river water pollution and surface water pollution. The environmental protection department is necessary to strictly investigate and rectify the environmental standards for large-scale operations that do not meet the standards. For a large number of sources of manure, there is a guarantee of raw material sources for organic fertilizer production lines, which can ensure that organic fertilizer processing increases enterprise efficiency. The production of livestock and poultry manure into organic fertilizers can also solve local environmental problems, and waste recycling and comprehensive utilization. The production of organic fertilizer from livestock and poultry manure as raw materials can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Animal manure organic fertilizer is widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results.
The workflow of the livestock manure organic fertilizer production line:
1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.
2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.
3. The crushed materials are transported to the organic fertilizer mixer through a belt conveyor, and the auxiliary materials are fed into the organic fertilizer mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.
4. The organic fertilizer granulator converts raw materials into granules and then sends them to the organic fertilizer dryer through a belt conveyor. After drying, the materials are sent to the cooling machine through the belt conveyor for cooling.
5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.
Integrated equipment process for poultry and livestock manure treatment: raw material fermentation – automatic raw material batching system – crushing and mixing – organic fertilizer granulation – dryer drying organic fertilizer particles – cooler cooling organic fertilizer particles – screening machine screening qualified organic fertilizer particles – coating machine coating particles smoother – packaging scale automatic filling of organic fertilizer particles – sealing.
The integrated equipment for pig manure treatment includes: fermentation and tipping equipment, mixing equipment, crushing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, conveying equipment, etc. The complete set of pig manure organic fertilizer processing equipment can basically achieve full automation, and the higher the output, the higher the automation of the equipment equipped. The production equipment for pig manure organic fertilizer requires two steps to process commercial organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part.