fertilizer production line

The process flow of using organic fertilizer production line for poultry and livestock manure utilization

fertilizer granulator Feb 5, 2024

The raw materials for producing organic fertilizers are quite extensive, and the most common ones are animal manure such as chicken manure, pig manure, and cow manure. Such raw materials need to undergo biological fermentation and then meet the standards for harmless treatment. Thereby further making it into commercial organic fertilizer.

The process flow of processing fertilizer using organic fertilizer production line for poultry and livestock manure:

1. Fermentation: Collect poultry and livestock feces and urine, mix them with hay and rotten silage to make compost, and let it ferment. Only by timely and even flipping can the cow manure be fully fermented using a turner after fermentation. Some places are very dry now, while others are very wet, which can affect the quality of fermentation.

2. Ingredient crushing and mixing: The composted material, along with inorganic fertilizers such as N, P, K, and other additives, is crushed, proportioned, and mixed in proportion through a material crusher and a horizontal mixer using a batching bin.

3. Granulation: The material is granulated using a new type of organic fertilizer granulator.

4. Screening and return system: The granular material output from the granulation and forming system has differences in particle size and needs to be screened and graded. The selected rotary screening machine requires low vibration, low noise, convenient screen replacement, and is equipped with a screen cleaning device. It is recommended to equip an automatic feeding system to screen out unqualified large and small particles, transport them out through a belt elevator, re crush them, and send them to a granulator for further granulation, which helps to improve the continuous operation capacity of the production line.

5. Drying: Use an organic fertilizer dryer to further remove moisture from the screened particles and meet the standard requirements for organic fertilizer moisture content.

6. Cooling: Using a cooling machine to cool the particle material helps to preserve the quality of the particle storage.

7. Packaging: The granular material cooled by the organic fertilizer equipment is transported by a bucket elevator into the finished product warehouse. The organic fertilizer production line can effectively solve the pollution caused by organic waste in industries such as livestock and poultry breeding, and improve the safety and quality of agricultural products by using automatic packaging scales to achieve quantitative weighing and packaging of granular materials. This lays a good foundation for the comprehensive consumption of green and organic food by humans, and the ecological and environmental benefits are extremely significant.

Organic fertilizer production equipment has great prospects in the fertilizer market

fertilizer granulator Feb 5, 2024

Organic fertilizer processing equipment has many advantages in processing and producing organic fertilizer. Through services close to farmers, land and consumer groups, we can find organic fertilizer products with scientific and reasonable formula, production characteristics and high added value, so that the whole industry can enter the track of benign development. The pace of grass-roots agricultural production should be combined with national policies to help farmers increase production and create income.
The bio organic fertilizer equipment among the organic fertilizer equipment has truly realized the development of agricultural cycle, which not only solves the problem of environmental pollution, but also uses renewable resources to turn waste into wealth. The organic fertilizer production line technology has planned to gradually promote the combination of clinker and chemical fertilizer, mainly with clinker supplemented by chemical fertilizer, and then slowly reduce the amount of chemical fertilizer, increase the amount of rotten biomass, and finally realize the use of only rotten organisms without or as little chemical fertilizer as possible, so as to realize the real circular agriculture, green agriculture and sustainable agriculture.

Huaqiang Heavy Industry Technology Co., Ltd. is engaged in the production and research and development of organic fertilizer equipment, compound fertilizer equipment, organic fertilizer production line, organic fertilizer production equipment, etc., but among the many technical equipment, the enterprise always focuses on the production and sales of organic fertilizer production equipment. The theme of the development of organic fertilizer production equipment in the market is to be able to achieve a better market development position, market development position is very important for each product and equipment developed in the market, in the market often see such a scene, that is, the closer the position of the product and equipment in the market, the less exposure in the market. And the best development in the market, that is usually in the market development position is relatively advanced, and is also the most active product equipment in the market, so they appear in the market times will definitely be much more than other products and equipment. This is also why equipment in order to grab the best market development position, and continue to improve their own market activity is an important reason. Almost half of the organic fertilizer production equipment in the market exists in a relatively rigid form in all walks of life, and it is precisely because they are too rigid that they do not have any new development achievements in the market, and gradually they will be forgotten by the market, and they will slowly lose their only spatial position in the market.

The role of organic fertilizer dryer in fertilizer production line

fertilizer granulator Feb 5, 2024

The role of organic fertilizer dryer is a lot, its operation is also very difficult, many people in the operation of organic fertilizer dryer will appear misunderstanding, which leads to the use of poor effect. When operating the organic fertilizer dryer, it is best to first understand the working principle of the organic fertilizer dryer, and then the correct operation.
Organic fertilizer dryer is a vital organic fertilizer equipment in organic fertilizer production line. The dryer is a problem of water vapor return to the material after the temperature of the system decreases in the same direction. In the drying process, the hot gas flow moves forward from the tail, fully contacts with the material, and makes full use of the heat transfer through heat conduction, convection, and radiation.

A section of secondary granulation area is set at the front of the organic fertilizer dryer, in which the materials can realize secondary granulation. Then the materials are lifted up through the lifting plate and fully dried. The wet hot air is extracted from the tail of the dryer through the exhaust fan through the pipeline and enters the sedimentation chamber for sedimentation. The tail gas is sprayed to reduce dust through the washing tower after sedimentation. The spray water is pumped out by the water pump for recycling. After secondary dust reduction treatment, the tail gas is discharged into the atmosphere through the chimney.
The dried materials are sent to the cooler through the belt conveyor for cooling. In the cooling process, the natural air is sent to the cooler through the pipeline by the fan to cool the materials. The wind direction in the cooler is countercurrent. The tail gas pumped into the sedimentation chamber through the fan and pipeline is treated as the drying tail gas and discharged into the atmosphere.
The cooled materials enter the screening. After crushing, the large particle materials and the screened powder enter the return belt and are transported to the granulator for re granulation. The finished products enter the automatic packaging system for packaging.

Granulation process of small sheep manure complete organic fertilizer equipment

fertilizer granulator Feb 5, 2024

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

The small sheep manure complete set organic fertilizer equipment can be divided into two stages in the manufacturing process of organic fertilizer: fermentation stage and granulation stage. Organic solid waste such as animal manure in the composting and fermentation section is fermented, decomposed, dehydrated, and deodorized before being crushed and sieved to form (powdered) bio organic fertilizer. The sieved powdered bio organic matter enters the granulation section. During the granulation process, the matured material is granulated, cooled, screened, and packaged to form granular bio organic fertilizer.

The small sheep manure complete set of organic fertilizer equipment is a complete set of equipment that uses sheep manure as raw material to process organic fertilizer. The sheep manure treatment machine can first pump the sheep manure from the manure toilet into the equipment, and after dehydration by the equipment, the moisture content after treatment is about 40%. Crops such as straw and rice bran (including NPK) can also be used as fillers, and then sprinkled with biological bacterial agents. 1KG of bacterial agents mixed with 20KG of water are transported into the raw materials, which can ferment 1 ton of raw materials. Flip and toss once every 1-2 days, and it usually takes 7-10 days to fully decompose.

Organic fertilizer granulation equipment and green agriculture complement each other

fertilizer granulator Feb 5, 2024

Organic fertilizer equipment is a kind of equipment that takes chicken and pig feces as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, uses rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of time, and produces biological fertilizer through mixed fermentation under the action of sulfuric acid. Now it has been widely used in production,
Bio organic fertilizer granulator is suitable for granulation in the following range: bio organic fertilizer granulation with peat, lignite, organic fertilizer sludge and straw as raw materials; Machine compound Hefei granulation with chicken manure and other organic fertilizers as main raw materials; Cake fertilizer granulation with soybean cake as the main raw material; Granulation of full price feed and mixed feed with corn, beans and grass powder as raw materials; The biological feed straw granulated meal with crop straw as raw material is granulated.

Usually referred to as organic fertilizer cultivation mainly refers to the arrangement of a certain area of crops, green manure and forage grass in the rotation cycle to increase soil organic matter, improve soil structure, through its associated rhizobia fixed free nitrogen in the air, supplement and enrich the nitrogen nutrition in the soil, to achieve the purpose of organic fertilizer cultivation of the field. Organic fertilizer production line manufacturers will do a better job of equipment, so that our agricultural development is better developed. Ensure that organic fertilizer equipment and agricultural development complement each other. Under human intervention, the land can be planted for better or worse. The adoption of unreasonable farming system and neglect of the combination of use and cultivation often lead to the consumption of soil organic matter and the loss of nutrients, which leads to the destruction of soil structure, aggravates water erosion and wind erosion, and decreases the yield year by year.
In response to this situation, as early as the middle of the 19th century, Germany’s Liebig put forward the theory of return, advocating that through fertilization to recruit the nutrient elements taken away with the harvest, return to the soil. Later, according to his analysis of the soil formation process and the essence of agricultural production, Williams of the Soviet Union pointed out the dialectical relationship between nuclear production, animal production and soil acid management, and believed that agriculture, forestry and grazing must be combined in order to enrich soil acid and improve crop yield. On the basis of summing up the experience of traditional agricultural production, Chinese agricultural scientists have also come up with the principle of sufficient land, accumulation of nuclear land, and combination of cultivation. It is pointed out that the purpose of land use and the means of land cultivation are to ensure land use in order to provide more agricultural products. Before the establishment of the modern fertilizer industry, the main means of restoring and cultivating soil fertility were the application of farm fertilizers and biological cultivation. With the progress of science and technology, the effect of organic and inorganic fertilization is becoming more and more important.

Fermentation process and application of hydraulic organic fertilizer tipping machine

fertilizer granulator Feb 5, 2024

Organic fertilizer Dumper: directly pile the materials into strips, and use a wheeled dumper to turn and ferment in a straddle manner. Tank fermentation is adopted. According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and tossed and fermented by the tossing machine, which can achieve the purpose of water regulation, uniform mixing, deodorization and dehumidification, which can not only save a lot of labor, but also achieve the purpose of full ripening;

1. The power transmission device of the organic fertilizer equipment: the device is composed of a motor, a reducer, a sprocket, a bearing seat, a spindle, etc., which provides an important device for the power of the overturning drum.
2. Walking device: The device is composed of walking motor, transmission gear, transmission shaft, walking sprocket and so on.
3. Lifting device: The device is composed of a hoist, a coupling, a drive shaft, a bearing seat, etc.
4. Pile turning device: The device is composed of sprocket, support arm, pile turning drum, etc.
5. Transfer vehicle: The device is composed of a walking motor, transmission gear, drive shaft, walking wheel, etc., which provides a temporary carrier for the stacking machine to change the slot.
Organic fertilizer hydraulic compost turning machine Uses:
1. Organic fertilizer tank turning machine is suitable for livestock and poultry manure, sludge, sugar mill filter mud, slag cake meal and straw sawdust and other organic waste fermentation turning pile, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, garden and bisporus mushroom planting plant fermentation and decomposition and moisture removal operations.
2. Suitable for aerobic fermentation, can be used with solar fermentation chamber, fermentation tank and migration machine. It can be used with the mobile machine to realize the function of multiple slots in one machine.

The process flow of using cow manure to process organic fertilizer production equipment

fertilizer granulator Feb 5, 2024

The organic fertilizer production line is a complete set of equipment specially designed and produced for fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry manure with high water content, extremely foul odor, and bacterial content. This equipment thoroughly removes dust and purifies fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry manure through procedures such as high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization, Refined and produced into a yellow brown uniform granular product containing multiple essential nutrients for crops. After drying, cow and chicken manure has a wide range of uses. It is not only suitable for crops such as wheat, rice, peanuts, corn, fruits, and fruit trees, but also for improving crop quality and fruit quality, which is beneficial to human health. It is a fertilizer used for the cultivation of pollution-free green food. And it can also be used as a feed additive for feeding fish, cows, pigs, etc. Refine fresh chicken manure, pig manure, cow manure, duck manure and other animal manure into pollution-free, odorless, and long-lasting organic fertilizers.

The process flow of using cow manure to process organic fertilizer production equipment: raw material selection (chicken manure, etc.) ->slot type flipper ->semi wet material crusher ->horizontal mixer ->disc granulator ->drum dryer ->cooling machine ->drum screening machine ->coating machine ->automatic quantitative packaging machine.

There are three configurations for using cow manure to process organic fertilizer production equipment: high, medium, and low. Large fertilizer factories need to adopt a complete set of production configurations to produce finished products that meet market requirements in terms of appearance and nutrient content. They have a significant advantage in promoting finished organic fertilizers. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized fertilizer factories. The sales range of finished organic fertilizers is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion

The production line of cow manure organic fertilizer can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

Green agriculture promotes the rapid development of organic fertilizer pelletizers

fertilizer granulator Feb 5, 2024

Applying organic fertilizer can improve soil fertility and soil quality. Soil organic matter is the core component of soil and the material basis of soil fertility. Although it only accounts for a few tenths to a few percent of the total amount of soil on the arable layer, it is one of the main indicators to measure the level of soil fertility. Organic matter can effectively improve the physical, chemical and biological characteristics of soil, ripen the soil, enhance the soil’s fertilizer, fertilizer, water, air permeability and buffer capacity, and create good soil conditions for crop growth.In terms of today’s market environment, there are many equipment for the production of organic fertilizer, and there is a good market in the domestic market.
With the growth of the market economy and the expansion of market space, China’s organic fertilizer granulator manufacturers are also more and more, and with the gradual saturation of the market, China’s production enterprises are also beginning to gradually develop new equipment, gradually differentiated market, will make China’s organic fertilizer equipment can better meet the needs of consumers.

Although there have been a lot of mechanical equipment, such as organic fertilizer equipment, compound fertilizer equipment, organic fertilizer granulator, compound fertilizer granulator, double roller press granulator and other equipment, but because of the increase in customer demand, as well as the backward production technology, will continue to promote the manufacturers to develop compound fertilizer equipment, this complete set of fertilizer production system. Only when the production volume has been solved, but also the development of the enterprise has been buffered, so that there is more time and experience to develop new equipment, enterprises should better thank the emergence of organic fertilizer granulator, led to the development of the market economy. Therefore, as a high-end formal machinery production enterprise, whether it is the production of organic fertilizer production line or a single organic fertilizer granulator equipment, it will gradually integrate with the international market and gradually move to the door of the world with the development of the commodity market. Therefore, whether it is for the emergence of all kinds of machinery and equipment, or organic fertilizer granulator, there is the inevitability of their existence, because of the development of the commodity market, there will inevitably be more equipment to better meet the needs of consumers.

Organic fertilizer granulators have ushered in an era of environmental protection in agriculture

fertilizer granulator Feb 5, 2024

In the agricultural era, people pay more attention to environmental protection, fashion, green and organic. Therefore, in terms of fertilizers, organic fertilizers are mostly used instead of granular fertilizers. There are also many manufacturers of organic fertilizer granulators. At present, it is a kind of environmental protection equipment that is supported by the whole country and even the world, and with the continuous increase and use of organic fertilizers, China has begun to phase out the production and use of chemical fertilizers and compound fertilizers. Organic fertilizer production line to accelerate the development of green organic agriculture, green organic agriculture generation and development of historical inevitability, human since the beginning of history, agricultural production has roughly experienced from primitive agriculture, traditional agriculture, petroleum agriculture to green organic agriculture development stage. Nowadays, the world’s environmental protection, resource recovery and recycling are important topics in the 21st century.

How to use advanced organic fertilizer equipment technology to convert the decomposing organic matter in the increasingly piled up mountains of garbage into treasure, and make efficient organic fertilizer back to nature for use to ensure the quality of human life has become a major problem we are currently facing. The advanced technology and method of converting American waste into efficient organic fertilizer with extremely high social and economic benefits. In short, the environmental protection era of organic fertilizer granulator has come, as people increasingly value the significance of environmental protection, the sales of organic fertilizer granulator equipment in China will continue to rise, which is the welfare of the society and the Gospel of the people. The spring of organic fertilizer granulator is just coming.
Organic fertilizer equipment is developed for ecological and green organic industries. It is suggested to use organic fertilizer equipment to treat chicken manure, reduce fertilization and improve the environment. Applying organic fertilizer in intensive agriculture is the only way to fertilize soil. However, modern farmers no longer like to use traditional agricultural fertilizers. The development of commercial organic fertilizer industry has become a new fertilizer industry in China. Long term application of chemical fertilizers will harden the soil How to solve the problem of soil compaction and improve soil quality,

The granulation process and advantages of complete compound fertilizer equipment

fertilizer granulator Feb 5, 2024

The complete set of compound fertilizer equipment is mainly made from chicken and pig manure, with a certain amount of phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances added. Rice bran, yeast, and sugar are fermented for a certain period of time as biological bacteria, and mixed fermentation is carried out under the action of sulfuric acid. This organic compound fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil, customer service for soil compaction caused by long-term use of chemical fertilizers due to salt alkali damage. Suitable for crops such as wheat, rice, peanuts, and fruit trees, it improves crop quality and fruit quality, which is beneficial to human health. It is an ideal fertilizer for planting pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

The complete set of compound fertilizer equipment is an equipment for mass production of organic fertilizers. The complete set of compound fertilizer equipment covers the use of organic fertilizer production equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales, such as organic fertilizer raw material stacking, organic fertilizer raw material dehydration, organic fertilizer corrosion, organic fertilizer, organic fertilizer fermentation, raw material drying, organic fertilizer granulation, organic fertilizer packaging, etc.

The complete set of compound fertilizer equipment has low investment, fast effectiveness, and good economic benefits. The layout of the complete equipment process is compact, scientifically reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Especially for the granulation of rare earth and ammonium carbonate series compound fertilizers, it fills the domestic gap, and the complete set of compound fertilizer equipment ranks at the leading level in China.