fertilizer production line

Very important organic fertilizer fermentation process

fertilizer granulator Dec 16, 2020

Scientific and reasonable fermentation can promote the growth of disease resistant organisms in the process of fermentation, accompanied by the growth of a large number of microorganisms and a series of complex biochemical reactions. Organic fertilizer fertilizer fermentation can improve the rapid growth and development of crops, inhibit the spread of soil diseases, and improve the disease resistance and stress resistance of crops. Today, we put forward the notice of fermentation in the fertilizer production process, hoping to help you.

1. Ensure that the bottom of fermentation platform is ventilated and oxygen permeable;

2. The height and width of the compost are 0.8-1.5m and 1.5-2.0m respectively. The length can be determined according to the amount of farmyard fertilizer. The compost is too small to heat, ferment and decompose completely.

3. If the fertilizer used by farmers is too long or too much, it needs to be adjusted by adding fresh fertilizer in the fermentation process;

4. Compost and compost to prevent the surface of agricultural fertilizer from drying and complete fermentation.

5. it is necessary to adjust the naturally fermented farmyard manure for two times fermentation
   (1) Fermentation with weeds and crop straws (can be cooked in about 25 days): crushing or mashing weeds and crops can adjust straw (usually 3-5cm in length) to 40% manure or biogas slurry; it can also be adjusted with 2% urea (46% nitrogen) or fertilizer equivalent to nitrogen fertilizer; it can be adjusted by adding fresh fertilizer at a weight ratio of 3:1-4:1.
   (2) Pure manure fermentation (about 20 days to decompose): can be added to crush weeds, crop straw fermentation, adjust the compost water content about 60%, generally add the weight ratio of 3:14. : 1 adjust fermentation.
   (3) Fermentation with faeces (can decompose for about 15 days): after directly expanding the volume of the strain, evenly remove a layer in the shell, stir it with a compost windrow turner, and then directly stack it on the fermentation platform. Repeat. If the water is too large, it can be adjusted by adding an appropriate amount of drying auxiliary materials to the shell.

organic fertilizer machine

organic fertilizer granulator

Working principle and characteristics of double roller granulator for dry granulation

fertilizer granulator Dec 11, 2020

Working principle of double roller granulator

When the double roller granulator works, it is forced to roll the material into shape by two opposite moving roller skins of the granulator. Semi circular spherical cavities are regularly distributed on the two cylindrical roller skins. When the roller skin rotates against each other, the two semicircular cavities just form a complete spherical mold, and the materials inside are forced to be extruded into spherical particles. Due to the continuity of extrusion production, the particles and particles are connected together when they are just extruded, forming a cloth full of particles, which needs to be broken up by the crushing roller and divided into small round particles, and then screened from the screen to select the qualified particles.

In the production of granular fertilizer by double roller fertilizer granulation machine, it should be noted that the ball socket on the two roller skins should be in good position. If it is not adjusted in place, there will be a certain dislocation during granulation, which can not produce qualified granular fertilizer. In addition, after the formation of particles, they will be released from the ball and socket of roller skin in time, so as to realize continuous production. If the formed particles do not come out in time, complete particles will not be formed, thus affecting the normal production.

Characteristics of double roller granulator for dry granulation
1. There is no drying process in the organic fertilizer granulation machine. It is granulated at room temperature and formed in one time. It has the advantages of less investment, quick effect and good economic benefit.
2. Compound fertilizer double roll extrusion granulator has small power, reliable operation, no waste discharge, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. The material of the roller extrusion granulator is widely used, not only in fertilizer industry, but also in all kinds of chemical raw materials such as snow melting agent.

Environmental protection granulation process of double roller granulator

fertilizer granulator Dec 11, 2020

The double roller granulator uses the way of forced extrusion to make particles, the whole process does not need drying and cooling, and the equipment investment is small. What’s more important is that this granulation method is a very environmentally friendly production mode because it is made of particles by physical methods, and the whole process has no pollution and no waste.

Environmental protection granulation process of double roller granulator

When the double roller extrusion granulator works, it is forced to roll the material into shape by two opposite moving roller skins of the granulator. Semi circular spherical cavities are regularly distributed on the two cylindrical roller skins. When the roller skin rotates against each other, the two semicircular cavities just form a complete spherical mold, and the materials inside are forced to be extruded into spherical particles. Due to the continuity of extrusion production of organic fertilizer granulation machine, the particles and particles are connected together when they are just extruded, forming a cloth full of particles, which needs to be broken up by the crushing roller and divided into small round particles, and then screened from the screen to select the qualified particles.

The fertilizer granulation machine has the advantages of low investment and good economic benefit. The complete set of equipment is compact in layout, scientific and reasonable, and advanced in technology. Energy saving and consumption reduction, no three wastes discharge, stable operation, reliable operation and convenient maintenance. It is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed and so on.

Application of poultry manure organic fertilizer production line in Xinjiang

fertilizer granulator Dec 10, 2020

The fertilizer production still needs to be operated by professional npk production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.

Treatment mode of small fertilizer production line

First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the compost turning machine, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time.

Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of fertilizer production line. Huaqiang fertilizer machine price is low, and It has a good quality, which is the first choice for small organic and npk fertilizer plants. The conveying equipment of fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

Controlling the rotary drum granulator to improve the particle roundness

fertilizer granulator Dec 10, 2020

The time and frequency of material rolling in the rotary drum granulator are the primary factors to determine the pelletizing rate and particle roundness. The roundness of granular product in fertilizer production line can be improved by controlling the drum granulator.

Production principle of rotary drum granulator

Materials rely on surface tension, proper amount of liquid phase, extrusion force generated by rolling between materials, and correct movement direction of materials in the granulator, with small particles as the core, they absorb and adhere to each other and form balls in rolling. In a certain period of time, the higher the rolling frequency is, the higher the spheroidization rate is, and the rounder the particles are.

In the process of production, we have encountered two kinds of situations due to the different friction between materials and the wall of granulator.
1. The internal surface finish of granulator is large, so that the friction force between material and cylinder wall is reduced, and the upward movement force of material is weakened. If the material does not roll, it will not produce particles. In view of this situation, we can solve this problem by adjusting the speed of the granulator and installing a small plate inside.
2. The material in the drum granulator is severely stuck to the wall, and the friction between the material in the granulator and the wall of the barrel is increased, which raises the material in the machine too high, causing the material to fall from the top, so that the formed particles are not Rounding and excessive large particles, we think there are two reasons for this situation: on the one hand, the material is caused by too much viscous material, in this case, we change the formula of the npk production line to reduce the amount of viscous material; on the other hand , The inside of the granulator is not smooth. In this case, we change the internal material to increase the smoothness of the granulator.

On the other hand, we should also control the reasonable amount of material returned to the whole fertilizer production line. The process of rotary drum steam granulation is different from that of general fertilizer granulator, the relative pelletizing rate is lower, and the amount of returned material is higher. The amount of returned material directly affects the output and quality. The product has less particles, more powder and larger amount of return material, which directly affects the output. Large particles return more materials, directly affect the smoothness and roundness of the product.

Several basic granulation methods of NPK fertilizer

fertilizer granulator Dec 9, 2020

Mixing granulation of different NPK fertilizers is the core of compound fertilizer processing. Fertilizer production line generally uses the following methods to granulate:

1. Extrusion granulation is a method of making dry powder or wet powder containing binder into cylindrical, spherical or sheet shape by mechanical processing such as extrusion, roller extrusion or pressing. The technology of dry granulation is used in the flat die pellet mill, the ring die pelleting machine and the double roller granulator.

2. Agglomerating granulation, which is under the action of rotation, vibration, agitation and so on, makes the wet powder in motion agglomerate. Or use the fluidized bed to make the material obtain the cohesive force by supplying the spray liquid binder) so as to grow into the appropriate particles. This method is used in disc granulator and rotary drum granulator.

3. Crushing granulation, which is to crush the block material into particles of appropriate size.
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4. Melt granulation, which is a method of cooling and hardening molten liquid for granulation.

5. Spray granulation. It is a method of directly forming granules after concentrating the solid in the liquid.

6. The method of crystallization and granulation in liquid phase is to make materials precipitate and crystallize in liquid phase, at the same time, agglomerate into spherical particles by the action of liquid bridging agent and agitation. This technology is widely used in pharmaceutical industry. Because the shape of the particles is spherical, it is also called spherulite granulation, which is called spherulite granulation for short. Spherulite is a kind of spherical particle formed by the crystallization and aggregation of pure materials. It has good fluidity, filling and compression formability. In recent years, the technology has been successfully applied to functional pellets.

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3-5 t/h Bio-organic Fertilizer Projects and Machinery

fertilizer granulator Dec 9, 2020

Production Conditions of 3-5 t/h Bio-organic fertilizer manufacturing process

Using livestock and poultry manure and agricultural straw waste, the production technology of bio-organic fertilizer can reach 3-5 tons per hour.

3-5 t/h Organic Fertilizer Production Process

1. Floor stacking composting, using windrow turning machine. Or the fermentation tank to put the material, using the trough compost turning machine.
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2. Sprinkle fungicides evenly into the fermentation products, mix the materials with the dumper, and compost to achieve the purpose of heating, smelling, maturing and killing weed seeds.

3. Fermentation for 10-15 days. According to the local temperature, the number of treatments of compost dumper is different.

4. Material that is completely fermented and decomposed is fed into organic fertilizer production equipment.

5. Preliminary screening of materials by drum screening machine (the screened powdery organic fertilizer can be sold directly).

6. After the screened bulk materials are crushed by a crusher, they are re-screened.

7. Adding trace elements to powdery organic fertilizer and mixing with horizontal mixer.

8. Granulation with the new type NPK fertilizer granulator.

9. Fertilizer granules are fed into rotary dryer and rotary cooler.

10. Screening of qualified granules by fertilizer drum screener machine.

11. Bio organic fertilizer enters the coating machine.

12. Products can be sold after being packed by automatic packing machines.

Bio-organic fertilizer production and fermentation equipment

Ground windrow turner or trough compost turning machine
The ground turner does not need to build a trough, but directly stacks the materials in strips and uses a material dumper for dumper fermentation.
The use of trough compost turning machine, according to your scale of production to build fermentation tank, fermentation products are continuously put into the fermentation tank, the use of turning machine for turning fermentation, can play the purpose of water regulation and even mixing, thus saving a lot of labor. It can also achieve the purpose of full ripening.

Investment Projects in 3-5 tons of organic fertilizer manufacturing process

1. Facilities investment

Semi-finished products, raw material warehouses, office sites. According to the local construction cost budget.
When the fermentation tank is built, the ground fermentation tank is not needed.

2. Equipment investment

In the selection of fertilizer production equipment, Huaqiang fertilizer granulator manufacturers can configure models and functions according to customer requirements. The annual output of organic fertilizer production process is determined by the customers themselves. The material connection in our fertilizer production line is accomplished by belt conveyor. The length and number of belt conveyor can be designed according to the actual site.

How to use the roller press granulator?

fertilizer granulator Dec 5, 2020

Roller press granulator machine is a kind of fertilizer granulator machine to be used in different type fertilizer manufacturing process.How to equipped of the roller press granulator?
The roller press granulator machine is a new designed fertilizer granulator machine series.It is usually to be equipped in npk fertilizer production line to make npk,compound fertilizer granulator.It is produced by no drying and normal temperature process,with one time forming,output of 1-1.5t/h and 1.5t/h-3t/h.The equipment has the advantages of less investment,quick effect and good encomic benefit. The layout of complete equipment is compact,scientific and reasonable,and the technology is advanced.Engery saving and consumption reduction,no discharge of three wastes,stable operation,reliable operation and convenient maintenance.Wide adaptability of raw  materials,suitable for granulation various raw materials such as compound fertilizer,medicine,chemical industry,feed etc.,with high granulation rate.
It can produce various of compound fertilizer with various concentrations with being made in the fertilizer production line(including organic fertilizer,inorganic fertilizer,biological fertilizer,magnetized fertilizer,etc.)

organic fertilizer production line

organic fertilizer machine

NPK and organic fertilizer granulator

Detailed production process of pig manure organic fertilizer

fertilizer granulator Dec 5, 2020

Pig manure organic fertilizer production line is a complete set of natural organic pig manure organic fertilizer machine, which uses fresh pig manure as raw material and through a series of processing. There are two steps for the processing of pig manure organic fertilizer: pre fermentation and treatment and deep granulation. The supporting equipment of pig manure bio organic fertilizer needs fermentation windrow turner, organic fertilizer crusher, roller screen machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screen machine, coating machine, packaging machine, conveyor and other fertilizer equipment.

Process flow of pig manure organic fertilizer production line

In the early stage of fermentation, a fermentation trough with a width of 3 meters and a length of 50 meters (which can ferment more than 200 tons of raw materials) or a machine with multiple tanks shall be built, and then the raw materials (excrement, biogas residue and straw) shall be piled up in the fermentation trough. 1 kg of humic agent is mixed with 20 kg of water and mixed in the raw material pile. 1 kg of humic agent can ferment 1 ton of raw materials. In the fermentation process of pig manure fertilizer, observe the controllable factors in the fermentation process at any time, such as temperature, water content, pH and other conditions. Generally, fermentation can be completed in 7-10 days, without odor. The color of raw material is black brown or black, which means maturity.

roller granulator 
granulator machine for fertilizer 
drum granulator

fertilizer granulator machine

Production process of chicken manure organic fertilizer production equipment

fertilizer granulator Dec 5, 2020

Production process of chicken manure organic fertilizer production equipment:

1. The first step is to ferment and decompose the animal manure and other raw materials. The whole fermentation process can kill the harmful bacteria in it. Besides the dead bacteria, it is also the most important step in the whole organic fertilizer production process.

2. Secondly, the half wet material grinder of the organic fertilizer grinding equipment should be used to preliminarily decompose the raw materials.

3. Raw material ratio is one of the most important processes in organic fertilizer production. Its main purpose is to improve the quality of fertilizers by adding appropriate amounts of excipients in a certain proportion.

4. Fertilizer granulation shall be carried out after the material preparation is evenly mixed and stirred, which is also the most important aspect of the whole fertilizer production process.

5. After the raw material is dried to obtain high-temperature energy, the next step requires low-temperature cooling. Since water can not be used for cooling, it is necessary to separate the contact between the material and water through the cooler.

6. Drum screening is to screen out the fertilizer of unqualified particles. The screening equipment here is easy to operate.

Chicken manure organic fertilizer production equipment, organic fertilizer machine manufacturer service commitment:

Be responsible for organizing, coordinating and implementing after-sales service for users who order products of Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Organize relevant departments of the company to collect customer feedback, formulate implementation plan in time, and solve actual problems of customers.

According to the user’s needs, the company will send engineering technicians to the user’s site to plan the site and design the best process and scheme.

Free training of technical personnel for customers.

According to the purchase contract, the company will send engineering and technical personnel to guide the installation and commissioning of products.

fertilizer production process 
organic fertilizer granulator 
compost windrow turner