fertilizer production line

Main characteristics of compound fertilizer processing equipment

fertilizer granulator Mar 8, 2023

Main characteristics of compound fertilizer processing equipment

There are two types of structures: steel frame platform type and floor type. The installation method is flexible and the floor area is small; The equipment is in line with modern technology and adopts computer automatic measurement of seasoning, with good seasoning accuracy, stable quality, good effect and low equipment investment. For customers who want to invest in this field and have limited funds, it is an economical and practical equipment, and the level of mechanization and automation is also high; The whole production line is reasonably equipped and applicable to all kinds of companies;

This is the standard complete set of fertilizer project designed by the company. It can be said that it is your ideal investment technology scheme, and it is also in a leading position in the same industry at home and abroad; The shell and lining of the whole set of equipment are made of industrial stainless steel, which is corrosion resistant and has a long service life; The control box adopts anti-corrosion coating, which can be applied to chemical, fertilizer and other production environments in extreme environments; Unique anti-seismic equipment ensures accurate measurement, stable operation under complex conditions, fast seasoning speed and high accuracy; Modify the code at any time, adjust the number, and automatically track the zero position; Various formulas can be stored and set at any time as needed, and are automatically controlled by electronic control equipment; Multiple openings, convenient maintenance and cleaning, simple operation and maintenance; Adopt single bag seasoning and mixed packaging, easy to control various elements in each bag, and strong mixing uniformity; The seasoning is fast in mixing, short in contact with the air, and the fertilizer is not easy to absorb water and damp; The spiral blade design of the mixing part is reasonable and unique, with uniform mixing and fast feeding;

Composition of compound fertilizer processing equipment:

BB fertilizer (formula fertilizer) complete equipment is mainly composed of automatic batching and packaging host, control box, conveyor, sewing machine, air pump, motor, etc. The equipment specifications are diverse, and the hourly output is 3-6T, 7-9T, 10-14T, 15-18T, 20-24T, 25-30T, etc. According to the mixed materials, it is divided into 2~8 parts.

The operation of a double roller extrusion granulator for compound fertilizer production is a complex but necessary process in the production of high-quality fertilizer. The granulator comprises two smooth, parallel rollers rotating at different speeds in opposite directions. The material is put into the machine, and the rollers compress and produce minute particles out of the substance. The combination of the two rollers enables a high rate of granulation even with tiny amounts of material, ensuring that the fertilizer produced is of optimal size, shape, and uniformity.

How to produce organic fertilizer with roller granulator?

fertilizer granulator Mar 8, 2023

Organic fertilizer manufacturing process refer to commercial organic fertilizers that do not contain specific fertilizer effects and are processed and deodorized by high-temperature treatment using livestock waste, straw, agricultural by-products and solid waste processed in food processing, organic waste, and urban sludge. It has the advantages of improving the efficiency of farm soil to improve fertilizer efficiency, but also has its own characteristics:

1.High organic matter content, generally greater than 30%, and some as high as 60%.

2.The harmless standard is high, and the refined organic fertilizer has undergone 4-5 days of high temperature treatment during the production process, which can effectively kill the pathogenic microorganisms, pests and weed seeds in the raw materials, making the fertilizer hygienic standard significantly better than farm fertilizer To meet the standards issued by the Ministry.

3.Low cost, refined organic fertilizer raw materials mostly use agricultural wastes and by-products, with a wide range of sources, usually using simple high-temperature rapid processing technology to evaporate a large amount of water in the raw materials, rapid deodorization, rapid dehydration, low energy consumption, production The cost is low and economical.

4.Refined organic fertilizers mainly provide organic matter and a small amount of nutrients, which has the advantage of rich organic matter. However, due to the low nutrient content (about 6%), it usually can not meet the needs of crop growth. Generally, it needs to be used in conjunction with inorganic fertilizers.

Granulation advantages of different types of organic fertilizer granulators

fertilizer granulator Mar 8, 2023

The produced by  organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the granulation fertilizer manufacturing process.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic granulator:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.

2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.

3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.

Correct use and maintenance of the whole set of organic fertilizer equipment

fertilizer granulator Mar 8, 2023

Correct use and maintenance of the whole set of organic fertilizer equipment

Organic fertilizer equipment is generally made of steel, which is easy to rust if it is wet for a long time. Most people will put the organic fertilizer equipment in the set position as usual. When it is sunny and rainy, they will find that some parts of the equipment are rusty and some mechanical parts are aging for a long time. How to avoid rusting of organic fertilizer equipment in rainy season?

First of all, prevent iron parts from rusting. Most parts of the organic fertilizer equipment are made of iron. If stored improperly, it is easy to rust and shorten the service life. The preventive measures are to disassemble, apply anti-rust paint and store in a dry and ventilated place for drying.

The second is to prevent the aging of rubber parts. If the rubber parts are affected by moisture or oil, it is easy to age and crack, and shorten the service life.

The next step is to prevent the motor from getting damp. If the motor is not used for a long time, it should be placed in a ventilated, dry and clean room. If the motor is placed in a wet place or is easy to be soaked by rain, the motor will be affected by moisture, which may lead to the reduction of insulation performance, short circuit, electric leakage, iron striking, and even coil burning, that is, click to burn the coil.

How To Use an Organic Fertilizer Production Equipment

More and more farmers are looking for ways to produce organic fertilizer as the organic movement continues to grow. While there are many commercial products available, some farmers are choosing to make their own fertilizer using organic production equipment.

There are a few things to keep in mind when using organic fertilizer production equipment. First, it is important to choose the right equipment for your needs. There are a variety of organic fertilizer production systems available, so it is important to select the one that best fits your operation.

Second, it is important to follow the manufacturer’s instructions when using the equipment. This will ensure that you are using the equipment properly and that you are getting the best results.

Finally, it is important to monitor the organic fertilizer production process carefully. This will help you troubleshoot any problems that may arise and make sure that the fertilizer is being produced correctly.

How to make granular fertilizer with drum granulator

fertilizer granulator Mar 8, 2023

In the organic fertilizers manufacturing process, how to granulate the raw materials after fermentation is a key factor that determines whether commercial fertilizers can enter the market and circulate. Generally, the following granulation methods are adopted.

(1) Agglomeration granulation. It is under the action of rotation, vibration, stirring, etc. to make the wet powder in motion agglomerate. Or use fluidized bed to make dry powder and granules get cohesion by supplying spray liquid (adhesive) to grow into proper granules.
 

(2) Extrusion granulation. It is a method that uses mechanical processing such as extrusion, roller extrusion or pressing to make dry powder or wet powder containing binder into a cylindrical, spherical or tablet shape.
 

(3) Crushing granulation. It is to crush massive materials into granules of appropriate size.
 

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.
 

(5) Spray granulation. It is a method of directly granulating solids in liquid after concentration.
 

(6) Crystallization and granulation method in the liquid phase. It is a method of agglomerating into spherical particles by liquid bridging agent and stirring while the materials are crystallized in the liquid phase.

This technology is widely used in the pharmaceutical industry. Because the shape of the particles is spherical, it is also called the spherical crystallization granulation method, referred to as the spherulite granulation method. The spherulite granules are pure material particles, which have good fluidity, filling property and compression moldability. In recent years, the technology has been successfully prepared. That is, in the process of spherulite crystals, polymer copolymer precipitation is added to prepare slow-release, quick-release, enteric, stomach-soluble pellets, floating hollow pellets, biodegradable microcapsules, etc. Recently, it has been successfully applied to the preparation of sustained-release pellets.

How to use fertilizer composter to process solid waste into fertilizer

fertilizer granulator Mar 8, 2023

Measures to improve composting technology and quality of compost

Although the application of garbage compost can improve the soil and promote plant production, due to the composition of the garbage itself, the process is more professional in the fertilizer manufacturing process , which will also have a potential impact on the environment. The high cost of production, transportation and application, and poor economic benefits, restrict the application and development of compost. However, as a method of waste treatment and resource recovery, economic efficiency cannot be the only criterion for measuring, but to make it a promising method of garbage treatment, improving the composting process and improving the quality of composting are the main directions for future development.

Improvement of composting process

There is a long history of composting, and there are many technical processes. The treatment cost, treatment effect and compost quality of different process methods are different. Traditional anaerobic composting uses anaerobic microorganisms to complete the decomposition reaction. Air and compost are isolated, the temperature is low, the process is relatively simple, the nitrogen storage in the product is relatively large, but the composting cycle is too long, the odor is strong, and the decomposition is not Full substance. The modern composting process is basically aerobic composting through forced ventilation.This is because aerobic composting has a high temperature and effectively kills pathogenic bacteria.The matrix is completely decomposed, the composting cycle is short, and the odor is small. Etc.

How to sort and collect garbage, which sorting equipment is needed?

Composting is a treatment technology for organic components in garbage. The wastes such as Shikuai, metal, and glass not only affect the fermentation process of compost, but also affect the quality of compost. These substances must be sorted out and treated separately. At present, China’s urban domestic waste generally adopts a mixed collection method. Although the paper, plastic, etc. in the garbage are greatly reduced after multiple pick-ups by residents, scavengers, sanitation workers, etc., the garbage still contains some non-degradable substances such as metals and waste batteries , Waste lamps, etc. At present, in the process of composting, the method of mechanical combined with manual sorting is usually adopted. The mechanical sorting methods mainly include screening, wind sorting and magnetic sorting. Taking effective measures to promote the separation and collection of municipal solid waste in China is very necessary to save the cost of compost and improve the quality of compost.

Screening and cultivation of microorganisms, how to shorten the compost maturity cycle

Composting mainly uses microorganisms to degrade organic matter, and microorganisms are the main body of the composting process. The types and number of microorganisms in compost have an important influence on the fermentation time and fertilizer efficiency of compost. There are two main sources of microorganisms in composting. On the one hand, it comes from the composting material itself. On the other hand, special microorganisms are acclimated and cultivated to inoculate compost. These strains have the characteristics of strong activity, fast reproduction, and rapid decomposition of organic matter. They can accelerate the process of compost reaction, shorten the compost reaction time, and help reduce investment and land occupation.

Which raw materials can be processed with organic fertilizer granulator?

fertilizer granulator Mar 8, 2023

Which raw materials can be processed with organic fertilizer granulator?

In today’s society, with the strict investigation of environmental protection and the rapid development of organic agriculture, the use of organic waste in organic fertilizer through biological fermentation has developed rapidly in China, so the bio-organic fertilizer equipment has been highly praised, and the organic fertilizer production line has realized the harmless and resourceful treatment of organic waste. However, the organic fertilizer of biological fermentation is mostly coarse powder or irregular small pieces. It is particularly inconvenient to use, which is very unfavorable for large-scale transmission. After years of design and production experience in compound fertilizer processing equipment, manure organic fertilizer granulator, bio-organic fertilizer granulator and organic fertilizer granulator have emerged. These equipment are suitable for granulation of various organic substances after fermentation, breaking through the traditional granulation process. There is no need to dry and crush raw materials before granulation. Spherical, cylindrical and other particles can be directly processed, making the use of organic fertilizer more convenient, and promoting the use range of environmentally friendly organic fertilizer.

Features of the new organic fertilizer granulator: the particles produced are spherical and cylindrical.

1. The particles are solid and can be sieved after granulation to reduce drying energy consumption.

2. Organic particles can be embedded and grow with each other under a certain force, and there is no need to add adhesive during granulation.

3. The organic content can be as high as 100% to achieve pure organic granulation.

4. Since the water content of raw materials can reach 20-40%, the fermented organic matter does not need to be dried.

Benefits of processing fertilizer in livestock manure organic fertilizer production line

fertilizer granulator Mar 8, 2023

In China’s agricultural production, in order to increase the yield of crops, people will not hesitate to dump a large amount of chemical fertilizers (inorganic chemical fertilizers) into the farmland, and the use of nitrogen fertilizer, urea, and compound fertilizer composed of nitrogen, phosphorus, and potassium is increasing, and the concentration The higher. Although this has maintained a certain effect of increasing output, year after year, the consequences are extremely serious, the main performance is as follows:

So what the benefits of the organic fertilizer manufacturing process are?

First, the soil is compacted and solid, resulting in poor soil porosity and decreasing organic matter content, which has caused many biological groups to lose space for survival in the soil and ultimately reduced soil fertility.

Second, due to soil compaction, the soil’s water storage capacity is decreasing, and the lack of groundwater has seriously affected agricultural production.

Third, due to the soil compaction, the biological population is reduced, and the farmers ’friends are striving to increase the yield of the land, so that the amount and concentration of chemical fertilizers continue to increase, resulting in the decreasing utilization of nitrogen, phosphorus, and potassium, only reaching 30% to 40% According to the calculation of the consumption, the loss will reach 30 billion to 40 billion yuan.

Fourth, in addition to wasting losses, a large amount of chemical fertilizers remaining in the soil continue to penetrate deep underground to form a large amount of nitrate and other compounds, causing serious pollution of groundwater, and on the other hand, it is released into the atmosphere as nitrogen oxides, making The ozone layer becomes thinner, causing ultraviolet light to affect human health and the growth of crops, and the ecological environment is severely affected.

Fifth, the use of large amounts of chemical fertilizers has reduced the quality and nutritional value of various crops. Take trace elements as an example. For half a century, the content of trace elements in some crops has dropped by about 20%, and the commodity rate of crops has declined, which seriously affects the interests of farmers and consumers and the export of crops.

In short, agricultural production cannot be at the expense of resources and the environment. It must combine high yield with high quality, low consumption with ecological security, and take the road of sustainable development of agricultural production. Otherwise, for such a long period of time, the natural ecology will be seriously unbalanced, and it will be the human beings that are damaged, and the consequences will be very serious. The use of scientific methods and the combination of organic and inorganic fertilizers to produce and process organic fertilizers using animal manure as raw materials, and nitrogen, phosphorus and potassium as auxiliary fertilizers is one of the most correct ways for modern agriculture.

Green development of agriculture promotes the rapid development of organic fertilizer granulator

fertilizer granulator Mar 8, 2023

The agricultural machinery market has great potential for development, and of course is full of various competitions and challenges. When faced with such a realistic living environment, organic fertilizer manufacturing process has not been intimidated by the difficulties in front of it, but has embraced A positive and optimistic attitude to face everything. In fact, whether it is organic fertilizer granulator machine or others, we will encounter some difficulties during the growth process. These are inevitable and cannot be avoided. Therefore, organic fertilizer equipment is in Faced with these situations, I did not choose to escape, but faced it positively, and saw it as a test of myself, a powerful motivation to promote myself to success.

Organic fertilizer equipment uses its own strength as a weapon against market competition. When facing problems, it will use its own strength to solve the problem and help organic fertilizer equipment become stronger. This shows the importance of strength for organic fertilizer equipment. After a long-term development of organic fertilizer equipment, we have accumulated rich experience and have a deeper and clearer understanding of the market development trend. During the long and arduous growth process, we continue to learn the current international The most selected technology on the market to meet market demand, provide the market with the most satisfactory organic fertilizer as a development goal, and constantly transform organic fertilizer equipment.

After long-term efforts, the organic fertilizer equipment has won the approval of a large number of users with good equipment and high technical level. Organic fertilizer equipment is not only a leader in technology, but the overall quality of the equipment is also quite reliable. In the process of practical application, it can exert its greatest ability, help users create greater economic value, and help the prosperity of society. 

Production difficulties of organic fertilizer equipment and how to select the site

fertilizer granulator Mar 8, 2023

Production difficulties of organic fertilizer equipment and how to select the site

The application of organic fertilizer production line is now very common, and the effect of organic fertilizer is also very recognized. The organic fertilizer processing equipment has a set of production processes, and there are many details to be dealt with. How to do these details well and then make organic fertilizer? How to choose the investment site?

First of all, in terms of storage, machinery maintenance, public works and living facilities, we need to select regions with good cooperation requirements in terms of raw materials, fuel supply and commodity sales. The organic fertilizer equipment plant should also be close to water, with good water quality and sufficient power supply. The factory should pay attention to saving land, not occupying or less cultivated land, and the conditions such as the size and shape of the factory should conform to the scientifically arranged technological process, and reposition the appropriate R&D room. The factory should pay attention to the local natural environmental conditions, conduct pre-assessment after putting into operation, and select the production area of the factory and the construction site of the residential area. Select the area with convenient transportation and no natural disasters such as flood and debris flow.

1. Microorganism has plant nutrition (such as nitrogen gene), but it does not necessarily have the ability to decompose pollution (that is, the gene that decomposes substances). It is difficult to realize gene transfer, which is also a huge investment;

2. There are a variety of soil pollutants, with more than 105 substances polluting the environment. These pollutants are different from chemical components, so they cannot be mixed with 105 microorganisms. Gene transfer is more difficult to achieve;

3. The principle of biological pesticides and biological concluding agents and various kinds of bacteria are very large. In principle, bacteria are used. Therefore, it can only be made into a single fungicide. Moreover, the working hours are longer;

4. The bacteria in biological fertilizer are not typical soil microorganisms, which are difficult to survive in the soil, and can only be maintained for 3 months before use.

The Double Roller Extrusion Granulator for Compound Fertilizer Making is a necessary tool for NPK fertilizer’s efficient and successful production. This strong machine can produce compound fertilizer granules with uniform size and shape and high accuracy and consistency. The process of making granules using this granulator is simple and straightforward, allowing for larger batches to be produced fast and economically. This granulator is designed to handle a wide range of raw materials, enabling for the production of a wide range of compound fertilizer types. It can also process solid and liquid raw materials, making it incredibly versatile.