fertilizer production line

How to make money from chicken manure organic fertilizer production line

fertilizer granulator Dec 19, 2022

A large amount of chicken manure is produced every year in the farm, and the appropriate disposal of these wastes can obtain rich benefits. There are many ways to process chicken manure, including physical method, chemical method and microbial fermentation method. The tradition of chicken manure fermentation as fertilizer is to allow it to accumulate and ferment naturally for 5-6 months, which will not only pollute the environment but also cause a lot of nutrient loss. However, composting chicken manure with windrow turner machine using a microbial fermentation method can not only speed up the fermentation process, shorten the fermentation time, prevent waste, but increase the nutritional value of chicken manure. In addition, the temperature produced by fermentation kills insects, saves energy, has low cost, simple operation, and is easy to popularize.

Solutions to problems in npk fertilizer production line

fertilizer granulator Dec 19, 2022

 In the process of using NPK production line equipment, there may be a variety of problems. These problems are actually normal phenomena. We should solve the problem in time so as not to affect our work. So, how can we solve the common problems in the production of fertilizer equipment?

When using NPK production line equipment, if the motor overheats and the sound is abnormal, what should be done? This kind of problem usually occurs. We must first consider the following matters:

1. Poor lubrication or serious wear of rotary drum granulator bearing;

2. Poor contact or single-phase separation of switch circuit;

3. Is the voltage too low? If the sound of the pellet firearm is abnormal during the operation, the drum will be blocked by obstacles, or even not rotate, and the bottom box may vibrate.

The reason for the above phenomenon is usually caused by the objects in the fertilizer granulator, and then the granular material falls off, the machine bulges, and the equipment is worn out in severe cases. At this time, maintenance and troubleshooting must be carried out. In addition, the reducer of some organic fertilizer equipment overheated due to lack of oil or poor oil quality. Excessive wear or improper meshing of gears and worms, poor lubrication of bearings or severe wear. The weakening of the magnetic field strength of the fertilizer equipment is usually due to the high temperature. If the temperature is too high, the temperature will rise.

This is the cause of common failures and quick cleaning methods when users use fertilizer granulator equipment. If the fertilizer production line equipment fails, don’t panic. First, find out the problem to make maintenance easier. We usually focus more on maintenance and extend the life of organic fertilizer equipment.

How to deal with the caking problem in the organic fertilizer production line

fertilizer granulator Dec 19, 2022

How to solve the problem of organic fertilizer caking has always been a problem for users. The problem of organic fertilizer caking generally occurs in the process of fertilizer processing, storage and transportation. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. answers this problem in detail to you.

1. Organic fertilizer caking is mainly caused by moisture absorption of micro fertilizer grains, surface dissolution (deliquescence) evaporation and recrystallization. In this process, crystal bridges are formed, resulting in small particles becoming large particles and caking. The caking problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, small livestock and poultry organic fertilizer production line, external pressure and storage time.

2. The fertilizer production of the organic fertilizer production line is generally non closed production. In the production process, the higher the air humidity is, the easier the fertilizer will absorb moisture and agglomerate. When the weather is dry or the raw materials are dried, the fertilizer is not easy to agglomerate. The higher the room temperature of the extruder granulator is, the easier it is to dissolve. Generally, the raw materials are dissolved in their own crystal water and lead to agglomerate. When the nitrogen temperature is higher, the water evaporates and is not easy to agglomerate.

3. The temperature is generally above 50 ℃, and we usually need to heat to reach this temperature. The greater the external pressure of the fertilizer granulator on the fertilizer, the easier the contact between the crystal and the easier the caking; the smaller the external pressure, the less easy the caking, the longer the placement time of the produced fertilizer, the easier the caking, and the shorter the placement time, the less easy the caking.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. adheres to the concept of “honest operation, attentive service” to provide you with high-quality products and services, with an annual output of 1-200000 tons. The local resources, market capacity and market coverage should be taken into account in the production of organic fertilizer. The investment scale and product scheme design of organic fertilizer production line need to be formulated according to the actual situation of customers.

Disc granulator effectively improves the granulation rate of npk fertilizer production line

fertilizer granulator Dec 19, 2022

Disc granulation process is simple and relatively cheap. In the organic fertilizer production line, most customers will choose disc granulator. How to improve the pelletizing rate of disc granulator has always been a concern of customers, so how to improve the pelletizing rate of disc granulator? What matters should disc granulator pay attention to when processing organic fertilizer?

Control the moisture content of granulating particles
In the production process of fertilizer granulator, how to preliminarily test the particle water quantity? A simple and practical method, hand feeling method: grasp a ball of materials from the disc granulator, and the hand can form a ball. It is appropriate to release it with a touch of a finger. The grain thus made has high yield and is not easy to block the screen surface.

Strictly control the quality of powder fertilizer
According to the formula of organic fertilizer, carefully control the quality of various raw materials.
Iron block, stone larger than 10 mm and wood block larger than 10 mm are strictly prohibited for raw material discharging and feeding. Rice bran and sand can’t have many quality indexes either, which seriously results in low yield.

Key technology of operating disc granulator
Do well in operator’s technical training of disc granulator, improve workers’ technical quality and operation skills.

Select the nozzle of disc granulator and adjust the nozzle
Generally, B-type spherical screw or B1 type rudimentary spiral nozzle is the best choice for disc feeder.
According to hydrodynamics, it has been proved that the larger the pressure is, the smaller the through hole is, and the larger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small; the spray hole is large and the droplet density is large.

A new type of blade in the disc of the reformed disc granulator
Good blade, even and beautiful grain size, blade material must be 16m, blade is divided into front blade and rear blade, there is no gap between the two blades.

The Technology of Producing Organic Manure by Sheep Manure Organic Fertilizer Dumper

fertilizer granulator Dec 19, 2022

Organic fertilizer production process of sheep dung compost turning machine

4. The agitated ingredients are piled into strips about 3.0 meters wide and 1.2-2.0 meters high (the fermentation effect is better when the length is more than 3 meters). Every 3-5 days, the compost turning machine was used to turn the compost.

Semi wet material organic fertilizer crusher can produce those fertilizers

fertilizer granulator Dec 14, 2022

The comprehensive promotion of the enterprise has changed our development direction and made our future more clear. We will strive for better development in the future, promote new production technologies, share new discoveries and breakthroughs in the market, and seek development. The semi wet material organic fertilizer crusher with new technology transformation is looking forward to your arrival. The development demand of the industry is such a high-quality product. Whether it is the quality of equipment or technology, the after-sales service is better in the industry. We conscientiously and responsibly manufacture new equipment, take charge of our own products, and take charge of the safety production of users. We start from the details and carefully create excellent products in the industry.

The semi wet material organic fertilizer crusher uses a high alloy wear-resistant hammer. The forging is particularly strong and wear-resistant, which is more solid and wear-resistant than the ordinary hammer, and improves the service life of the hammer. The semi wet material crusher adopts two-way clearance adjustment technology. If the hammer blade is worn, it does not need to be repaired, and it can continue to use the location of the moving hammer. The material particle size can be controlled by adjusting the gap between the hammer and the gasket. The semi wet material crusher is high-tech and requires only one person to operate, which is safe, reliable and easy to maintain.

At present, this new type of organic fertilizer crusher is applicable to the production of organic fertilizer, bio organic fertilizer, compound fertilizer and other raw materials. In the process of grinding, high-strength wear-resistant carbide chains, plates and vertical heads with synchronous rotating speed are used. The feed inlet of the crusher is reasonably designed, the crushed materials are uniform, and the raw materials with large moisture content are not easy to stick to the wall. The crusher is easy to clean. The grinder is suitable for materials with moisture content of 20% and 50%. Its crushing effect is good, and it is the equipment for fermentation raw materials.

Several mixing equipment commonly used by fertilizer equipment manufacturers

fertilizer granulator Dec 14, 2022

According to the demand of NPK production line, fertilizer mixing equipment can be divided into continuous mixer and intermittent mixer. According to the production raw materials, it can be divided into granular fertilizer mixer, powder fertilizer mixer and BB fertilizer mixer. Here are the functions and characteristics of various fertilizer mixers.

Small-output horizontal mixers are batch fertilizer mixers, which can mix and mix organic fertilizers, compound fertilizers, blended fertilizers, formula fertilizers, and water-soluble fertilizers. Generally, various fertilizers are mixed into the mixer in proportion to the mixer. There are two stirring belts on the inside for stirring and mixing, and the stirring can be completed in 1-3 minutes. Open the discharge port under the mixer to have a stirring cage for mixing and discharging.

The large-output powder mixer is a continuous fertilizer mixer suitable for the continuous production and mixing of organic fertilizers, compound fertilizers, blended fertilizers, formula fertilizers, and water-soluble fertilizers. The mixing equipment must have a dynamic automatic batching machine for batching. The determined fertilizer ratio has a PLD control cabinet for precise proportioning. The fertilizer proportioned in each bin has a summary belt, which is conveyed to the entrance of the continuous mixer and moved into the internal agitator. After mixing, the material is discharged at the discharge port to achieve the purpose of uniform mixing of the fertilizer. After mixing, the materials enter the rotary drum granulator for granulation.

The double-shaft mixer is suitable for the mixing and mixing of organic fertilizer with nitrogen, phosphorus and potassium, and the continuous production and mixing of feces before fermentation and auxiliary materials. The pre-mixing of the materials before fermentation promotes the fermentation effect and shortens the fermentation cycle. The materials can also be mixed directly through the compost turning machine during fermentation. The dual-shaft mixer organic fertilizer and nitrogen, phosphorus, and potassium can achieve a comprehensive and uniform effect of nutrients for organic special fertilizers and organic compound fertilizers.

The above is the fertilizer mixer provided by the organic fertilizer machine manufacturer. The user can make a choice according to the output of raw materials.

Which type of organic fertilizer crusher has good crushing effect

fertilizer granulator Dec 14, 2022

There are many types and specifications of organic fertilizer crusher, which one has good crushing effect? The most important thing is to choose according to the condition of raw materials. The classification of organic fertilizer pulverizers is mainly designed for different raw materials. Let’s take a look at the differences between several commonly used pulverizers.

Organic fertilizer grinder can be divided into horizontal grinder and vertical grinder. It is widely used in chemical fertilizer processing industry. The main crushing raw materials are livestock manure, domestic garbage, biogas residue, bacteria residue, etc. For materials with high water content, there are also machines with good crushing effect, especially farm manure, whose water content is often as high as 50%. It is ideal to use the organic fertilizer high humidity material grinder to crush. For other materials with low water content, chain crusher and cage crusher can be selected. Straw crusher can be used for crushing long materials.

Organic fertilizer semi wet material crusher

The semi wet material crusher of organic fertilizer equipment is widely used in chemical fertilizer, mining, coal mine, metallurgy and other industries. It plays a very important role in the crushing process of organic fertilizer raw materials. The target water content of the machine is 30%, and the crushing effect of 60% wet materials is particularly significant, such as livestock manure, urban sewage sludge, biogas residue, kelp residue, etc. Its application effectively solves the problems of high water content and difficult crushing, It is also a widely used organic fertilizer crushing equipment.

Semi wet material crusher adopts high speed rotation of upper and lower rotors

The forced crushing of blades can meet the crushing requirements of various materials. The discharge end does not use the screen bottom and will not be blocked by excessive feeding. The particle size can reach 20 microns. 30 meshes, which can meet the requirements for granulation of general organic fertilizer and production of powdered organic fertilizer. The hammer blade of the fragile part of the crusher adopts alloy super wear-resistant hammer, which is sturdy and durable, and improves the service life of the hammer.

Vertical crusher and double shaft chain crusher

It has strong applicability to material moisture. It can crush materials with 50% water content in this area, and it is also applicable to fertilizer, building materials and other industries. In the fertilizer processing industry, humus, soil blocky substances, dead branches, fruit shells, bacterial residues, etc. are crushed, which is ideal. A large number of substances are stored in areas rich in humus, and the utilization rate of these two machines in organic fertilizer plants is also high.

Cage crusher:

Different from the above two types of crushers, it is mainly used for materials with small water content and high hardness. Compared with the above machinery, the water content of this section is generally less than 30%, and that of some special types is less than 10%.

In fact, the choice of pulverizer mainly depends on raw materials, and there are also multi-function pulverizers. However, semi wet pulverizers are commonly used in the production of organic fertilizers. Specific choices can be consulted, or you can mail raw materials to freely test the crushing effect.

Process of organic fertilizer production line for sludge and feces treatment

fertilizer granulator Dec 14, 2022

Fertilizer based on waste and bio organic residues. Its types are: domestic garbage; Domestic sewage; Abattoir waste; Marine fertilizer (local fertilizer consisting of animals, plants or minerals in coastal areas). Organic fertilizer contains a large amount of nutrients required by plants, providing a mild and lasting nutrient supply for plants, and has long-term aftereffects. Organic fertilizer also contains a variety of trace elements. Because all kinds of nutrient elements in organic fertilizer are complete, and these substances are completely non-toxic, harmless and pollution-free natural substances, this provides the necessary conditions for the production of high-yield, high-quality, pollution-free green food. Organic fertilizer contains many kinds of sugars, and the application of organic fertilizer increases many kinds of sugars in the soil. With the large amount of energy released by the degradation of sugar and organic matter, there is energy for the growth, development and reproduction of soil microorganisms.

Ten processes of sludge organic fertilizer production line

1、 Stack the strips on the ground, use the ground stacker, or put the materials into the fermentation tank, and use the trough dumper

2、 Evenly spray the organic fertilizer starter, turn over and ferment, to achieve the purpose of warming up, deodorizing, decomposing and killing miscellaneous bacteria and grass seeds

3、 The fermentation lasts for 7-12 days. The number of revolutions varies according to the temperature in different places

4、 Completely ferment and decompose, and leave the tank (the ground type is directly collected by forklift)

5、 Use grading screen to screen the thickness (the screened powdered fertilizer can be sold directly)

6、 The screened large blocks are crushed by a crusher and returned to the grading screen

7、 Mix the required trace elements with the pre mixer

8、 Granulation with organic fertilizer granulator

9、 Entering dryer and cooler

10、 Automatic packaging machine packaging for sale

What raw materials can be processed with the new organic fertilizer production line

fertilizer granulator Dec 14, 2022

With the new organic fertilizer production line equipment, you don’t have to worry about the shortage of organic fertilizer in your life. This kind of organic fertilizer equipment has many functions. In addition to solving the problem of insufficient organic fertilizer, it can also solve other problems. So, what problems can organic fertilizer equipment solve?