fertilizer production line

Why npk fertilizer production line finally uses packaging machine

fertilizer granulator Dec 26, 2022

Automatic packaging machine is an indispensable production equipment of NPK production line, which improves the efficiency of the whole production process.

Fertilizer automatic packing machine

Which raw materials are applicable to the double roller press granulator

fertilizer granulator Dec 26, 2022

The double roller press granulator is a molding machine that can make materials into specific shapes. The double roll extruding granulator has a particularly good granulating effect on ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. The granulation rate can reach 85%, without drying, with less investment and quick effect.

1. Thedouble roller press granulatorhas no drying process, granulating at room temperature, one-time forming, low investment and good economic benefits.
2. Small power, reliable operation, no discharge of three wastes, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. The invention has wide adaptability to raw materials and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc. It can also produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).
4. Double roll extruding granulator, especially rare earth, ammonium bicarbonate and ammonium sulfate compound fertilizer.

Working principle of the double roller press granulator: the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in reverse synchronization with the driven shaft through the split gear. The material is added from the feed hopper, demoulded and granulated by double roll extrusion, and then transported to the crushing chamber through a pair of chains for crushing. The finished granules (balls) are separated under the screen, and the returned materials are mixed with new raw materials for granulation. With the continuous rotation of the motor and the continuous entry of materials, mass production is realized.

Organic fertilizer grinder can improve environmental pollution

fertilizer granulator Dec 22, 2022

What benefits does the organic fertilizer Crusher bring to the environmental pollution? As China’s agricultural production relies excessively on fertilizer and other fertilizer sources, the soil structure has changed. The existence of these problems, to a certain extent, threatens the area of a small number of cultivated land in China. The country has always attached great importance to them. Through research and practical tests, it is found that the organic fertilizer produced by the organic fertilizer production line can alleviate the problems of soil compaction and salinization due to its rich nutrients and organic matter content, which is a necessary fertilizer source for the country to carry out sustainable agriculture and build ecological agriculture. Therefore, the organic fertilizer production line has been strongly supported by the state.

The organic fertilizer Crusher is specially designed for crushing organic fertilizer and compound fertilizer. After the materials enter the crusher through the feed port, they are crushed into materials that can pass through the radial clearance and discharged through the discharge port. The inner wall is made of rubber or stainless steel (depending on the customer’s needs), which makes the surface smooth and easy to clean. It changes the phenomenon that the inner wall of ordinary grinder is rough, easy to accumulate powder, and difficult to clean, so that the production of food, medicine, chemical industry, etc. is more in line with national standards and GMP sanitary requirements. During the crushing process of the organic fertilizer chain crusher, high-strength cemented carbide chain plates with synchronous speed are used. The inlet and outlet design is reasonable, the broken materials are uniform, not easy to stick to the wall, and the cleaning is convenient. The crusher adopts the latest technology, selects high-quality steel, and carries out system optimization design, with large output and high reliability. The organic fertilizer chain grinder has the characteristics of reasonable structure, fast feeding, stable performance and strong impact resistance.

China has a vast territory, and its natural conditions, agricultural production methods and economic development levels vary greatly from region to region. These conditions have a great impact on the utilization of manure resources. It is of positive significance to promote the comprehensive utilization of livestock and poultry manure resources by summarizing the experience and problems of existing farms in using manure resources and exploring a manure resource utilization model suitable for the characteristics of various regions.

Compost turnover machine is suitable for fermentation of various materials

fertilizer granulator Dec 22, 2022

Our trough compost turning machine is suitable for the fermentation of livestock manure, sludge and garbage, filter sludge from sugar factory, straw and sawdust and other organic wastes. It is widely used in the fermentation, decomposition and moisture removal of organic fertilizer plant, compound fertilizer plant, sludge and garbage plant, horticultural field and Agaricus bisporus planting plant.

Compost turner machine is suitable for all kinds of materials

Advantages of compost turner products:

Process characteristics of roll extruding granulator for organic fertilizer

fertilizer granulator Dec 22, 2022

1. Low energy consumption oforganic fertilizer roller granulator: extrusion granulation is the granulation of materials at room temperature. Compared with other granulation methods, it does not require drying measures such as fuel oil and gas. The production only requires power consumption and a small amount of cooling water (for roller shaft cooling), and the power consumption per ton of product is only about 30 kW/h.
2. There is no need to add adhesive to the organic fertilizer roller granulator: other granulation processes are basically wet processes, which must have a drying process, with high energy consumption and high product moisture. However, dry granulation does not require additional additives, but only uses the intermolecular force of the material itself, simplifying the process and reducing energy consumption.
3. The investment of theorganic fertilizer roller granulatoris low: because the drying process is omitted, and the return ratio is low (accounting for about 35% of the total feed of the extruder), the process flow is simple and the investment is low.
4. Wide range of applicable raw material particle specifications: extrusion granulation has no special requirements on the particle size of raw materials. Both 1~4mm granular materials and fine powder materials can be used. Unqualified powder materials and powder products can be better used, and the cost can be reduced by using powder materials.
5. Wide capacity range oforganic fertilizer roller type extrusion granulator: for the extrusion granulator, the effect of economic scale is not obvious, and the unit capacity of 1~50 t/(h. set) can be economically designed, so the applicable capacity range is wide.

The only disadvantage of producing granular fertilizer by roller extrusion granulation is that the product shape is irregular particles, but the irregular particle shape has no effect on the application of fertilizer, and the dressing process can be added to further round the particles. The fertilizer produced by extrusion granulation has sufficient strength, less dust, no agglomeration, narrow particle size distribution range, and good fluidity, so it has good economic benefits.

Routine maintenance Stable operation of organic fertilizer crusher

fertilizer granulator Dec 22, 2022

It is natural to use special fertilizer production equipment to produce fertilizer, but due to the particularity of fertilizer equipment, the working environment of fertilizer equipment is relatively poor, and sometimes the equipment frequently used is severely corroded less than a year ago. Normal loss is inevitable, but necessary equipment cleaning and maintenance can prolong the service life of the organic fertilizer crusher.

When crushing raw materials, the raw materials should not have large solid substances, and the organic fertilizer raw materials have stones or even iron blocks, which will seriously damage the high-speed rotating crusher rotor. Only by ensuring that the raw materials are clean and free of impurities, the fertilizer processing equipment in each process will not be affected.

During daily use, the organic fertilizer crusher shall be maintained in a timely manner, and a special person shall be designated to take charge. The organic fertilizer grinder must be thoroughly inspected regularly to prevent problems. Only in this way can problems be found and solved in time. It must be known that the shorter the maintenance cycle of the machine is, the smaller the possibility of error is, and the more reliable the operation of the equipment itself is.

From the perspective of the long-term benefits of the organic fertilizer crusher, although the performance of the organic fertilizer crusher is stable and the mechanical parts are solid, the machinery itself is easy to wear due to the increase of working intensity in daily work. Therefore, in the regular maintenance phase, especially in the work, we should also do a good job in equipment maintenance and try to operate according to the operating instructions of the organic fertilizer granulator. Learn the maintenance method of organic fertilizer crusher, and take reliability and safety as the leading maintenance method to ensure the safety maintenance of maintenance personnel.

For a long time, the safety of organic fertilizer crusher prevention depends on its reliability. Therefore, it is believed that the more prevention work is done, the shorter the maintenance cycle is, the more reliable the mechanical equipment is.

The mechanical equipment relies on the motor and reducer to ensure the power source, and is regularly filled with lubricating oil to better ensure their operation. There are many types of lubricants, so it is necessary to select the appropriate oil according to the different climate and mechanical driving principles. According to the wet and hot environment in the north and south, cycloidal pin gear reducer and ZDZQ series reducer and other needs, selecting the appropriate lubricant can better ensure the operation of the equipment. In addition, adjust the amount of charging oil when filling the fuel to avoid too little effect or waste.

Different equipment has different capacities, so the equipment shall be used reasonably according to the processing capacity. For example, when supplying feed to the warehouse, let the forklift slowly drop the material to avoid breaking the equipment. Raw materials cannot be fully filled during mixing. Materials shall be added after starting the mixer to prevent excessive mixing resistance and equipment damage.

In fact, looking at these operating regulations, many of them are related to details. In a word, the organic fertilizer production equipment must be well managed in order to operate better and bring us more benefits.

The reason of raw material precipitation during npk fertilizer granulation

fertilizer granulator Dec 22, 2022

When some compound fertilizer equipment production lines are processed by rotary drum granulator, they can dissolve the fertilizer into a certain proportion, but if the energy exceeds a certain amount, it will produce salt analysis and precipitate another substance.

Organic fertilizer can promote the reproduction of soil microorganisms

fertilizer granulator Dec 22, 2022

Organic fertilizer can make microorganisms in soil multiply, especially many beneficial microorganisms, such as nitrogen fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, etc. These beneficial microorganisms can decompose organic matter in soil, increase soil aggregate structure and improve soil composition.

Microbes propagate rapidly in the soil, they are like an invisible net, very complex. After the death of microbial cells, many small pipes will be left in the soil, which not only increases the permeability of the soil, but also makes the soil soft and soft, so that nutrients and water are not easy to lose, increasing the soil’s water storage and fertilizer storage capacity, and avoiding and eliminating soil hardening.

The beneficial microorganisms in organic fertilizer can also inhibit the reproduction of harmful bacteria, so less chemicals can be used. If it is applied continuously for many years, it can effectively inhibit soil pests and save manpower, financial resources and pollution.

At the same time, organic fertilizer contains various active enzymes secreted by animal digestive tract and various enzymes produced by microorganisms. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved. Long term sustainable use of organic fertilizer can improve soil quality. If the soil quality is fundamentally improved, there is no need to worry that high-quality fruits will not be planted.

Organic fertilizer granulation equipment: granulation of mixed fertilizer is an important process of dry powder granulation process. It is not only related to the internal and external quality of products, but also to the size of output and cost. In addition to the physical and chemical properties of materials, the granulation process is closely related to the form and mechanical properties of granulation equipment. The main types of granulation equipment include disk granulator, drum granulator, double shaft granulator, extrusion granulator and spray granulator dryer.

Application of Organic Fertilizer Crusher in Life

fertilizer granulator Dec 22, 2022

The organic fertilizer crusher can be divided into three parts:

1. Frame part: the normal operation of all machines can not be separated from a solid frame. The frame is welded by high-quality carbon steel plate and channel steel, and has passed strict product certification and specific process requirements, so as to achieve the purpose of using the machine;
2. Rotor crushing part: the rotor structure of the machine is novel and the design is reasonable. The crushing effect is twice that of other products. The materials enter the crushing chamber from the feed inlet and are continuously crushed by double knives to meet the granulation requirements. There are thrusters and scrapers inside, and its materials will not stick to the wall.
3. Transmission connection part: the machine is driven by flexible belt. The belt pulley and belt are driven by the motor and directly transmitted to the main shaft, which makes the main shaft rotate at a high speed to achieve the crushing effect.

As an important part of the organic fertilizer production line, the organic fertilizer crusher also has its own machine. The appearance of the pulverizer greatly reduces the crushing of manpower, and greatly improves the efficiency. During driving, the rotating knife loaded under the machine is used to stir, fluff and flip the chicken manure organic fertilizer raw materials. Leave a new strip pile on the road where the vehicle passes.

The appearance of the grinder has really made a great contribution to the organic fertilizer production line. The technology of the grinder integrates the crushing function of the material after fermentation. After the dehydration of materials, the grinder can effectively break the blocks formed by fertilizer in the fermentation process, which not only saves the work of the grinder, reduces the cost, but also improves the crushing efficiency, fundamentally solving the drawbacks of the grinder.

It meets the functional mechanism and process requirements of microbial fermentation and feces storage, and can effectively mix the viscous livestock manure with microbial agents and straw powder. In the loose material state, the deodorization of chicken manure takes about three hours, and the fermentation temperature can be controlled at about 60 ℃ for 4 days. The fertilizer can be formed in 7 days, and the number of beneficial microorganisms in the soil shall not be less than 30 billion/g. It is not only much faster than the traditional fermentation method, but also effectively prevents the production of hydrogen sulfide, ammonia and other harmful gases in the fermentation process, which meets the environmental requirements and can produce high-quality organic fertilizer.

Organic fertilizer compost fermentation turning machine supply factory

fertilizer granulator Dec 22, 2022

1. Organic fertilizer continuous trough dumper (single machine), models are 4m, 6m, 8m, 10m. The fermentation cycle is 7-8 days, the daily processing capacity is 800-1000 cubic meters, and the annual production capacity is 10000-20000 tons. Multi tank fermentation can increase production by 20000-50000 tons, and organic fertilizer can be fully fermented, which is suitable for granulation by rotary drum granulator.