fertilizer production line

The advantage of the roller press granulator

fertilizer granulator Sep 25, 2020

​Organic fertilizer machine to be designed and used to produce the fertilizer. In the fertilizer manufacturing process, it is to be equipped with different type and series fertilizer granulator machine to finish the granulating process. What advantages of the roller press granulator?

Brief introduction of roller press granulator:

Zhengzhou Huaqiang brand counter roller press granulator is the key fertilizer equipment of organic fertilizer and compound fertilizer granulation.It has advanced technology,reasonable design,compact structure,novel and partical,low engery consumption.It forms a small production lin with corresponding equipment,which can form a certain capacity of continuous and mechanized production.With eugeniscs formula,no need to dry,normal temperature production,the products is roller once to make the product quality meet the technical index requirements of compound fertilizer.It is a comsumption reducing product in compound fertilizer industry.

Application features of the double roller press granulator:

1. The roller press granulator machine is produced by non drying process,granulating at normal temperature and forming at one time.It has the characteristics of less investment,quick effect and good economic benefit.
2. The structure of the fertilizer granulator machine adopts granulation,molding and screening as a whole,which makes it beautiful in appearance,simple in operation and low in engery consumption.The main parts such as roll body are made of a new type of metal with the characteristics of corrosion resistance,wear resistance and impact resistance.

Fertilizer granulator machine series products not only the roller press granulator machine, it is also included the disc granulator machine, rotary drum granulator machine and so on.

Precautions for installation of two in one NPK fertilizer granulator

fertilizer granulator Sep 24, 2020

Two in one NPK fertilizer granulator is widely used for the granulation of NPK fertilizer and organic fertilizer. Because of its high granulation rate, stable operation, strong and durable equipment, and long service life, it is the first choice of equipment by the majority of users. Its volume is larger than that of the disc granulator and its production capacity is stronger. During the installation, the following items should be paid attention to.

1. Selection of installation location

The two-in-one granulator with rotating agitator teeth shall be installed on the horizontal concrete foundation. For the sake of safety, the granulation equipment shall be further strengthened with anchor bolts. During the installation, the main engine body shall be kept vertical to the horizontal plane. After the installation, further inspection shall be carried out, including whether the bolts of each part have been fixed. If there is looseness, reinforcement shall be carried out in time to ensure that all parts are installed. 

2. Preparation before operation

When the power supply of NPK fertilizer granulator is configured, it should be selected according to the power of the equipment itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production.

3. Equipment use and maintenance

When maintaining the two in one NPK fertilizer granulator, pay attention to the selection of lubricants, because good lubricants have a great impact on the life of the bearing, and the use of inferior lubricants is prohibited. Generally, the parts requiring sealing and oiling include rotating bearing, roller bearing, all gears, movable bearing and sliding plane. Regular and regular inspection shall be carried out. Once problems are found, maintenance shall be carried out in time. If there is abnormal sound during use, production shall be stopped immediately to avoid safety accidents.

Our company has developed and produced internal rotating gear granulator of 60, 80, 100 and other specifications, which can also be customized according to the fertilizer production line and user needs. The shell of pelletizer is made of thickened seamless steel pipe, which is durable and will never deform. In addition, the stable base design makes it run more smoothly.

How to ferment sugar dregs quickly to make organic fertilizer

fertilizer granulator Sep 24, 2020

Filter mud, chicken manure, pig manure, furfural residue and sugar residue left from sugar processing in sugar factory can be used as raw materials for organic fertilizer production. They are fermented under suitable conditions to form organic matter, which is then processed by the organic fertilizer production equipment to provide nutrients for crops.

Method of fermenting organic fertilizer with sugar residue

1. Raw materials and requirements:

Main materials: animal manure, sugar dregs, Chinese medicine dregs, fruit dregs, mushroom dregs, distiller’s grains, furfural dregs and other bulk materials, biological bacterial fertilizer fermentation agent. The moisture content should be controlled at 50% – 65%. Due to the high acidity of fermentation material, quick lime should be used in advance to adjust the pH value to about 8.0.
Auxiliary materials: rice bran, sawdust, cake powder, straw powder, etc. the auxiliary materials are dried in powder form and rich in carbon.
Raw material ratio: main material: auxiliary material = 5:1-3:1

2. Operation method:

Mix all as required. Stack the material strips into piles, with a height of about 1.2m, unlimited length and ambient temperature. When the temperature of the pile rises to 45 ℃, the pile shall be turned over once every three days. If the temperature of the pile exceeds 65 ℃, it shall be turned over once every two days.
Signs of maturity: the temperature of the material is reduced, the material is loose, there is no original odor of the material, there is a slight smell of ammonia, and the pile is covered with white mycelium.
Compost stacking: it can be directly used after stacking and fermentation, or it can be used as the main material. Fertilizer granulator will process it into commercial organic fertilizer, bio organic fertilizer, organic-inorganic compound fertilizer, bio organic-inorganic compound fertilizer, etc.

Advantages of sugar residue organic fertilizer

High fertilizer efficiency and convenient application. Due to the fermentation period of only 7-15 days, the nutrients in the sugar residue are retained as much as possible; and due to the decomposition of microorganisms, some substances that are difficult to be absorbed and utilized by crops are rapidly transformed into effective nutrients. After fertilization, it can give full play to the fertilizer effect in a short time, quickly supplement the nutrients needed for crop growth, and maintain the fertilizer effect for a long time. The rotten filter mud is odorless, dry and loose, and easy to spread.

The organic fertilizer should not be mixed with strong acid, strong alkali, volatile chemicals and fungicides. Huaqiang factory provides a complete set of organic fertilizer equipment, and designs fertilizer production line for customers free of charge.

Equipment of granulating in organic fertilizer production line

fertilizer granulator Sep 17, 2020

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic fertilizer granulator machine:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.
2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.
4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.

In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

Horizontal fertilizer mixer machine for bio fertilizer granulator

fertilizer granulator Sep 17, 2020

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Features of horizontal mixier:

1.Fast mixing speed with good uniformity.
2.Widely application.
3.Fast speed discharging and ledd residue.

In fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Organic fertilizer granulation production equipment is a magic weapon for green aquaculture

fertilizer granulator Sep 15, 2020

Organic fertilizer production equipment is widely used in agricultural and forestry crops, and plays an important role in the market. The fertilizer production machine continuously processes high-quality fertilizer products, drives the rapid economic development, drives the continuous progress of enterprises, and brings us a happy life.

The organic fertilizer production line is a professional equipment for the disposal of farm manure waste. It is an equipment for improving farm environmental pollution, changing air and soil pollution. There are many advantages in using the granulation equipment of organic fertilizer, which makes the farm users gain a lot. Even the most difficult to dispose of pig manure, through the treatment of compost turner machine, has become pig manure organic fertilizer, so that pig manure can also be turned into good things for sale. To invest in organic fertilizer production machine is to invest successfully.

Organic fertilizer production equipment can not only bring convenience to agricultural production, but also promote economic development and improve people’s quality of life. The equipment of the Tianci fertilizer machine manufacturer has undergone market tests, and the rotary drum granulator, disc granulator, crusher, screening machine, rotary dryer and other equipment have been widely praised by users. Whether the choice of machine-made materials is reasonable, whether the organic fertilizer produced meets people’s needs, and whether the equipment realizes the functions people want, these are the development of organic fertilizer equipment Are important.

Organic fertilizer pelletizing production equipment can not only process fertilizer products, but also can be used for processing feed for breeding. Roller granulator and flat die pellet mill is a mainstream granulation machine used for feed granulation, sawdust granulation, organic fertilizer granulation, etc. The flat die extrusion pellet mill can be used as the core equipment for processing fertilizer granules in the organic fertilizer production line. It can also process the feed granules required by the farm when it is idle, with multiple functions. As long as the water content of the raw material formula is appropriate, there is generally no need for drying equipment. After the extruded granulated product is naturally cooled, it can be measured and packaged. The compressive strength of the granule is greater than 8 Newtons. The finished product rate of extruded pellets is fully in line with the agricultural industry standards.

Selection skills of disc granulator fertilizer production equipment

fertilizer granulator Sep 15, 2020

Although the disc granulator machine has a slightly smaller output than the rotary drum granulator, it is still the main equipment for compound fertilizer production, and the fertilizer granules produced have a smooth appearance. Therefore, many companies have retained disc granulators in organic fertilizer production. Now that the disc pan granulator is still in use, what are some tips when choosing disc granulation equipment?

1. When choosing equipment, don’t be greedy for cheap, buy some equipment from small manufacturers. Although it was cheap at the time, it is easy to have problems such as this in the future use, which delays normal production. Not worth it.

2. When choosing a device, you must first choose a regular manufacturer. This is the most important, because even if there is a problem with our device in the future, we can find them and solve the problem. Our company’s consistent style is to provide follow-up guarantee services, so no matter what the customer has in the equipment we produce, we will seriously solve the problem until the customer’s problem is solved.

3. Pay attention to the quality of the equipment when purchasing the equipment. When selecting the organic fertilizer production line, we must go to the manufacturer to inspect it. During the inspection process, we should have a general understanding of the strength of the company and the quality of the equipment produced Wait.

Some precautions when using the disc granulator machine:

1. The disc granulating equipment should be checked between productions to see if the inside of the granulating disc is empty. In addition, the machine should be preheated before production.
2. Pay attention to changes in production temperature at any time during the production process and adjust in time.
3. Attention must be paid to the production of disc granulation equipment. Check whether the direction of disc rotation is reversed. If it is reversed, stop immediately to avoid other problems.
4. In fact, the equipment is the same as that of human beings, and they need to be checked and cleaned regularly. After a period of production, relevant staff must be arranged to check the machinery.

How to make cow manure into bio organic fertilizer

fertilizer granulator Sep 14, 2020

Cow dung is transformed into fertilizer for crops through biological fermentation technology. Fermentation compost turner machine speeds up the treatment process of compost fermentation technology, making cow dung fully fermented and qualified.

Fermentation composting

Aerobic composting is to absorb, oxidize and decompose wastes by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and release the energy needed for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that microorganisms continue to grow and reproduce, and produce more organisms. Under artificial control, under certain water content, C / N ratio and ventilation conditions, waste organic matter is transformed into fertilizer through microbial fermentation, which is called aerobic composting.

Turner machine handling cow manure compost

1. Advanced organic fertilizer production line uses microbial oxygen-consuming fermentation, which is planned according to the principle of oxygen-consuming fermentation, so that the fermenting bacteria have room to give full play to their functions.

2. The compost turner is suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix the viscous poultry manure with microbial agent and straw powder. It creates a better aerobic environment for material fermentation. Under the condition of loose material, the fermentation temperature can be controlled at 60-70℃ for 3-4 days. The compost after fermentation can be made into slow-release granular fertilizer by rotary drum granulator.

3. The turner machine designed by Tianci Fertilizer Equipment Factory has a balanced power, low energy consumption and large output, which reduces the production cost of bio-organic fertilizer. According to the technical parameters of the machine, the small machine can mix 400-500 cubic meters of fresh cow dung per hour (The equivalent of 100 people working tirelessly at the same time). There are a maximum of 4 or 5 personnel in the whole plant. The turning machine makes the finished fertilizer have obvious price advantage.

4. The overall structure of the tipping machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to control, strong applicability to the site. Except for the rough and robust frame, all parts are standard parts, which is convenient for operation and maintenance.

Fermented compost can also be used as the raw material of compound fertilizer production line. According to the fertilizer ratio, organic compound fertilizer particles are made, which greatly improves the product quality.

Technology of organic manure fermentation in hog farm

fertilizer granulator Sep 14, 2020

The biggest headache of hog farm is the problem of fecal treatment, because compost not only takes up space, but also easily causes odor. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the manure is properly disposed, it can not only solve the environmental problems of pig farms, but also bring extra income. The market price of organic fertilizer is high now. The raw materials are the excrement of livestock and crop wastes such as straw. Organic fertilizer machine manufacturers share the fermentation technology of hog manure, design organic fertilizer production line.

Technology of hog manure fermentation organic fertilizer

1. Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% of bacteria fermentation agent. The purpose of adding fungicide is to improve the temperature rise speed, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate the odor and sterilization in the fermentation process, accelerate the fermentation speed, and shorten the fermentation time to about 15 ~ 20 days.
Precautions for fermentation process: stir with compost turner machine every 2 days. In order to increase the oxygen content, the compost needs to be turned over continuously; at the same time, the fermentation strains need to be more evenly contacted with the materials, increase the maturity, and accelerate the process of fermentation maturity.

2. Smashing after fermentation and ripening: because some of the decomposed materials are too large for fertilizer application, it is necessary to smash these materials by semi wet material crusher to prepare for the next fertilizer granulator (the smaller the crushed particles, the easier to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.

At present, many organic fertilizers on the market are fermented by animal manure, crop straw, pressed cake or beer dregs, monosodium glutamate dregs, etc. In the organic manure fermentation, chicken manure has the highest nutrient content, followed by pig manure, which is now fed with refined feed, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for fermentation as organic manure. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. Tianci fertilizer machine manufacturer provide customers with organic fertilizer equipment, fertilizer production line, to help complete fertilizer manufacturing and processing.

What are the types of agricultural nitrogen fertilizer

fertilizer granulator Sep 12, 2020

It’s important to choose fertilizer for soil and crops

There are many types of nitrogen fertilizers, including compound fertilizers processed through the NPK fertilizer production line, so you may want to know which one to use. The key of agricultural fertilization is to choose suitable fertilizer for soil conditions and crops, and determine when to apply fertilizer. In order to avoid over fertilization and malnutrition, please pay attention to the application amount of fertilizer.
In agricultural production, soil condition is easily affected by climate and other factors, so it is not easy to carry out according to plan. However, it is important to understand and respond to daily situations.

1. Ammonium sulphate

Ammonium sulfate is a simple fertilizer containing only nitrogen. It is suitable for novices because it is relatively cheap and can maintain the effect for about a month after application. It is an easy-to-replenish fertilizer for nitrogen and protein synthesis because it is easily soluble in water, is familiar with soil, and has a high absorption rate in crops. However, due to these characteristics, the shelf life tends to shorten during high temperatures and rainy seasons. In addition, since the composition is a single fertilizer, it is necessary to use phosphate fertilizer and potassium fertilizer according to the purpose of the original fertilizer and the surface fertilizer. The factory can add phosphate fertilizer and potassium fertilizer when producing this fertilizer, and use a disc granulator machine to make granules.

2. Ammonium chloride

Ammonium chloride is a compound fertilizer containing 25% ammonia nitrogen. It is easy to dissolve and absorb in water, and a small amount of chlorine will remain after absorption, which is very important for the growth of fiber crops. Because it produces less hydrogen sulfide, it also has the function of preventing root rot, which can be expected to be effective for making delicious rice.

3. Ammonium nitrate

Ammonium nitrate contains the same amount of ammonia nitrogen and nitrate nitrogen. It is soluble in water and has an immediate effect, so it does not acidify the soil. However, due to its high moisture absorption, adhesion to wet leaves may have an adverse effect. In addition, due to its explosive nature, care must be taken when handling, e.g. do not mix it with oil.

4. Urea

Urea has a high nitrogen content, more than 40%, which is the same simple fertilizer as ammonium sulfate. Because it has an immediate effect, it’s useful to use it when you want it to take effect immediately. It can also be used as liquid fertilizer by dissolving it in water to make it suitable for foliar spraying. However, due to the high nitrogen content, you need to pay attention to over fertilization.

5. Lime nitrogen

Calcareous nitrogen containing calcium and nitrogen can be used as an effective pesticide to prevent pests and weeds at first. When pesticide components decompose in soil, they are mainly converted into ammonia nitrogen, which can be used as fertilizer effectively. Farmers have been using it for a long time, but due to the effects of inhalation and skin adhesion, they must be very careful when spraying, such as wearing protective masks or glasses.

There are several types of nitrogen fertilizers used in agricultural production. Since each nitrogen fertilizer has a certain effect, it is recommended to use them properly according to the cultivation environment. If organic matter is required, a decomposed organic fertilizer processed by compost turning machine can be used.