fertilizer production line

The basic process flow of powdered organic fertilizer production line

fertilizer granulator Jun 13, 2024

Powdered organic fertilizer production lines are usually used to convert agricultural waste such as livestock manure, crop straw, etc. into powdered organic fertilizers. The following is the basic process flow of the powdered organic fertilizer production line:

Raw material pretreatment:

Collection: Firstly, collect agricultural waste such as livestock manure, crop straw, etc.

Crushing: Use an organic fertilizer crusher to crush raw materials into small particles to increase surface area, facilitate microbial action, and subsequent treatment.

Fermentation:

Mixing: Mix the crushed raw materials with microbial agents, excipients, etc. evenly to promote the fermentation process.

Composting: Stacking the mixed materials in a fermentation tank or fermenter for natural or forced fermentation. During the fermentation process, microorganisms will decompose organic matter, kill pathogens and weed seeds, and improve the nutritional value of fertilizers.

Drying and screening:

Drying: Fermented materials usually contain high moisture content and need to be dried by a dryer to reduce moisture content and facilitate storage and use.

Screening: The dried material is screened through a screening machine to remove large particles and impurities, resulting in a powdered organic fertilizer.

Packaging:

Measurement and packaging: The sieved powdered organic fertilizer is measured and then packaged using an automatic packaging machine for sale or use.

The process flow of the powdered organic fertilizer production line is relatively simple, and the equipment investment is low, making it suitable for small-scale production. This type of fertilizer is suitable for direct spraying or as a raw material for compound fertilizers. However, powdered organic fertilizers may generate dust during storage and transportation, which can have a certain impact on the environment. Therefore, in practical operation, appropriate measures need to be taken, such as increasing humidity, using dust covers, etc., to reduce dust pollution. With the advancement of technology and changes in market demand, the production line of powdered organic fertilizer is also constantly being optimized and upgraded to improve production efficiency and environmental performance.

NPK fertilizer production line produces efficient fertilizers to promote agricultural development

fertilizer granulator Jun 13, 2024

The market demand for granular potash fertilizer is large, and the development and utilization prospects are broad. Granular potash fertilizer has good physical properties, no dust during loading and unloading, no agglomeration during long-term storage, easy to spread during fertilization, and can also play a role in grade release, improve the utilization rate of fertilizer, and its production meets market needs. At the same time, our company has a complete npk fertilizer production line, welcome to consult.

If a single chemical fertilizer is used, the quality and taste of vegetables, melons and fruits will decrease. Because the growth process of crops requires not only nitrogen, phosphorus and potassium in chemical fertilizers, but also many trace elements such as calcium, iron, zinc and selenium, long-term single use of chemical fertilizers can easily make crops nutritionally unbalanced, which will block the internal transformation and synthesis of crops, and ultimately lead to the decline of crop quality, then our company also provides npk blending production line, and organic fertilizer production equipment such as rotary drum granulator, double roller granulator, etc, recycling feces, etc, produce organic fertilizer.

Animal manure in extensive or intensive livestock farms. Only 30 to 40 percent of the animal feed is used up, everything else is wasted. These wastes can provide us with up to 1.5% nitrogen, 0.7% phosphorus and 1.7% potassium, as well as calcium, magnesium and some trace elements. Fertilizers help us improve the biological, physical and chemical properties of our soils. For better results, it is recommended to pre-ferment the feces.

The poultry and livestock manure organic fertilizer equipment uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc, and uses rice bran, yeast, soybean meal and sugar to ferment for a certain period of time as biological bacteria. Under the action of mixed fermentation. The organic fertilizer can eliminate soil compaction, increase the yield of crops, and has the function of accelerating ripening. The fertilizer can be widely used in agricultural production, has low application cost, no environmental pollution, and is beneficial to soil improvement.

Advantages and disadvantages of fermenting chicken manure on organic fertilizer production lines

fertilizer granulator Jun 7, 2024

The advantages of chicken manure organic fertilizer production line mainly include:

Chicken manure organic fertilizer is rich in organic matter and various nutrients, which can provide comprehensive nutrition for crops and promote plant growth. The microorganisms and beneficial bacteria contained in chicken manure organic fertilizer can improve soil structure, increase soil organic matter, enhance soil fertility, and promote crop growth. Chicken manure organic fertilizer contains high levels of nutrients such as nitrogen, phosphorus, and potassium, which can meet the demand of crops for a large amount of elements and improve crop yield and quality.

The production process of chicken manure organic fertilizer is simple, cost-effective, and has a wide range of sources, which is conducive to the resource utilization of waste.

However, there are also some drawbacks to the chicken manure organic fertilizer production line:

Chicken manure organic fertilizer may contain parasites and harmful microorganisms, and improper handling may cause pollution to the environment and crops. The production process of chicken manure organic fertilizer requires a long period of composting and fermentation. If not handled properly, it may produce odors and gases, which can affect environmental hygiene. The heavy metal content in chicken manure organic fertilizer is relatively high, and excessive use may cause heavy metal pollution to the environment and crops.

Therefore, when using chicken manure organic fertilizer production lines, it is necessary to pay attention to the following points: sufficient fermentation and maturation of chicken manure is required to eliminate parasites and harmful microorganisms inside. It is necessary to control the salt and heavy metal content in chicken manure organic fertilizer to avoid pollution to the environment and crops. It is necessary to use chicken manure organic fertilizer reasonably and avoid excessive use to avoid adverse effects on the environment and crops.

The process flow of processing fertilizers on the powdered organic fertilizer production line

fertilizer granulator Jun 7, 2024

The process flow of processing fertilizers on the powdered organic fertilizer production line mainly includes the following steps:

Ingredients and pretreatment: mix raw materials (such as sheep dung, chicken dung, straw, etc.) in a certain proportion, and add auxiliary materials (such as biogas residue, bone meal, cakes, etc.) as required to achieve different nutritional components and effects.

Fermentation: Adding bacterial strains to ingredients and mixtures for fermentation. During this process, the bacterial strains will decompose organic matter into nutrients that are more easily absorbed by plants. At the same time, a certain amount of heat and gas will be generated during the fermentation process. Therefore, it is necessary to use an organic fertilizer turner to turn the compost in a timely manner to ensure the smooth progress of the fermentation process.

Crushing: Fermented materials need to be crushed by an organic fertilizer crusher for subsequent processing and use.

Screening and post-processing: The crushed material needs to be screened to remove large particles and impurities to ensure product quality and uniformity. The screened material is then subjected to post-treatment using an organic fertilizer granulator, including adding trace elements, mixing evenly, drying, and sieving, to ultimately obtain qualified powdered organic fertilizer.

Packaging and sales: After the above treatment, the powdered organic fertilizer can be packaged and sold. The packaging materials should meet environmental requirements, and the packaging should indicate information such as the ingredients, efficacy, and usage of the product to facilitate user selection and use.

The effect of fertilizers processed by NPK fertilizer production line on plant growth process

fertilizer granulator Jun 7, 2024

Nitrogen promotes vigorous, leafy growth and rich greens in turfgrass and other plants. Without enough nitrogen, growth will slow and lawns and plants will turn pale. With too much nitrogen fertilizer, flowering and fruiting plants struggle to achieve green growth at the expense of flowers and fruit.

Phosphorus focuses energy on strong root development and flowers, fruits and seeds, while also helping plants use other nutrients efficiently. Phosphorus deficiency can lead to a weak root system and a lack of flowers and fruits.

Potassium K promotes overall growth. It helps regulate root and top growth and keeps plants healthy and balanced. From cold and drought resistance to pest and disease resistance.

What needs to be paid attention to is how to choose the npk fertilizer production line equipment: the production line equipment must first determine the product requirements. At present, there are many varieties of organic fertilizers, organic and inorganic compound fertilizers, bio-organic fertilizers, granular organic fertilizers and powdered organic fertilizers circulating in the market. The products correspond to the needs of different production line equipment.

Npk nutrients are essential nutrients for plants to grow, and all plants need nitrogen, phosphorus and potassium to grow. Without enough of any one nutrient, the plant will fail. Our company provides npk fertilizer production lin and various equipment, which can quickly improve efficiency, increase npk fertilizer production, and save labor costs.

Npk manufacturing process is  crusher, fertilizer mixer, granulator, screening machine, fertilizer coating machine and fertilizer automatic packaging machine. Compared with NPK fertilizer granulation line, NPK fertilizer.The mixing line is fairly simple. Generally speaking, NPK fertilizer mixing production line includes automatic batching machine, BB fertilizer mixer, storage hopper and fertilizer packaging machine.

Equipment and process required for potassium persulfate fertilizer production line

fertilizer granulator Jun 7, 2024

The granulation processing equipment required for the production line of potassium persulfate fertilizer mainly includes granulators, crushers, mixers, etc. The process flow of the fertilizer production line is as follows:

Ingredients: Check the name, quantity, manufacturer, production batch number, and qualified status of the raw materials, and then unpack and transfer them to the weighing room. Two people will double check the weighed materials and crush them according to the crushing operation procedures. After the crushing is completed, sieve them according to the sieving operation procedures. Double check and weigh the sieved prescription amount of materials, mix them according to the preparation operating procedures, and transfer the materials to the next position after preparation.

Granulation: Two people review the materials and use a fertilizer granulator to granulate according to the granulation operation procedures. After the granulation is completed, the particles are placed on a tray and evenly spread. The operator of the drying position pushes the tray into the oven, opens the oven, and when the temperature rises to the specified range, counts the time to dry according to the specified time.

The job operators use a fertilizer dryer to aggregate the dried particles in accordance with the granulation operation procedures, and after completion, transfer the qualified particles to the next process. The job operators mix the whole particles according to the overall mixing operation procedures and transfer them to the next position after completion.

Please note that this is just a simple granulation process. The actual process flow may vary depending on different products and specific production conditions,

The process flow of an annual production line of 20000 tons of chicken manure organic fertilizer

fertilizer granulator Jun 7, 2024

Mix chicken manure, straw, mushroom residue, and other materials together, add fermentation agents, and under the action of the fermentation agents, the material pile will generally heat up in about 2 days. At this time, flipping equipment can be used to flip the pile to increase the oxygen content and moisture content of the material pile. If local environmental protection is strict, horizontal fermentation tanks can be used for fermentation. The fermentation process in horizontal fermentation tanks is fully sealed and contains deodorization devices, which will not cause environmental pollution.

According to the production process, the production equipment for 20000 tons of cow manure organic fertilizer per year includes a trough flipper, semi wet material crusher, mixer, granulator, dryer, cooler, screening machine, packaging machine, etc. An organic fertilizer production line with an annual output of 10000 tons, equipped with large semi wet material crushers, horizontal mixers, disc granulators, rotary dryers, natural cold air rotary cooling machines, coating machines, and screening machines.

The price of organic fertilizer production line equipment for processing 20000 tons of granular chicken manure per year may vary depending on different manufacturers and models. It is recommended to consult relevant manufacturers or professionals to understand the specific price and equipment configuration. At the same time, it is necessary to consider factors such as equipment production capacity, quality, maintenance costs, and lifespan, and comprehensively evaluate the return on investment.

The specific process flow may vary depending on different manufacturers and equipment, but generally the above steps will be followed. It should be noted that the production process should ensure the hygiene and safety of the production environment, comply with relevant environmental and safety regulations, and ensure product quality and production efficiency.

In terms of investment amount, the investment cost of the powdered organic fertilizer production line is about 200000 to 300000 yuan. This price range is for reference only, and the actual investment amount may vary due to factors such as equipment, site, and raw materials.

How to arrange the complete set of production equipment for NPK fertilizer production line

fertilizer granulator Jun 7, 2024

The process flow of the complete set of npk fertilizer production line equipment can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final product packaging. The complete set of equipment has less investment, quick effect and good economic benefits. The complete set of equipment has a compact process layout, scientific and reasonable, energy saving and consumption reduction, stable operation, reliable operation and convenient maintenance. The raw material has wide adaptability and is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc. The product has a high granulation rate. Can produce various concentrations, various types including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer and other compound fertilizers.

The npk manufacturing process is as follows:

1. Ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, calcium phosphate), potassium chloride (potassium sulfate) and other raw materials in a certain proportion (according to the market demand and local soil testing results).

2. Stirring: Stir the prepared raw materials evenly to improve the overall uniform fertilizer content of the fertilizer particles.

3. Granulation: The uniformly stirred raw materials are sent to the granulator for granulation (drum granulator, extrusion granulator, double roller granulator etc).

4. Drying: The pellets made by the granulator are sent to the dryer to dry the moisture contained in the pellets to increase the strength of the pellets and facilitate storage.

5. Cooling: The temperature of the dried fertilizer granules is too high, and it is easy to agglomerate. After cooling, it is convenient for bagging, storage and transportation.

6. Screening: classify the cooled particles, re-granulate the unqualified particles, and screen out the qualified products.

7. Coating: Coating the qualified products to increase the brightness and roundness of the particles.

8. Packaging: Put the film-coated particles, that is, the finished product, in a bag and store it in a ventilated place.

What equipment is needed for small-scale organic fertilizer processing plants to produce fertilizers

fertilizer granulator Jun 7, 2024

Small organic fertilizer processing equipment includes the following types:

Fermentation equipment: used to ferment and mature organic waste for further processing. Common fermentation equipment includes tank fermentation tanks, horizontal fermentation tanks, etc.

Organic fertilizer crusher: used to crush organic waste into small particles for subsequent processing. Common crushers include hammer crushers, drum crushers, etc.

Mixer: used to mix fermented organic waste with additives to make organic fertilizer. Common mixers include double shaft mixers, horizontal mixers, etc.

Organic fertilizer granulator: used to make mixed organic fertilizers into granules for easy packaging and transportation. Common granulators include disc granulators, drum granulators, etc.

Organic fertilizer dryer: used to dry prepared organic fertilizers for storage and transportation. Common dryers include rotary drum dryers, air flow dryers, etc.

Screening machine: used to screen the prepared organic fertilizer into particles of different specifications to meet market demand. Common screening machines include vibrating screens, drum screens, etc.

Organic fertilizer packaging machine: used to package prepared organic fertilizers into bags or bags for easy sales and transportation. Common packaging machines include automatic measuring packaging machines, sealing machines, etc.

The above are the basic equipment required for small organic fertilizer processing plants. The profit and investment of organic fertilizer processing plants depend on various factors, including production scale, raw material costs, sales prices, etc. According to production scale and market demand, different models and specifications of equipment can be selected for investment. Generally speaking, the profit of organic fertilizer processing plants is around 200-300 yuan per ton, and the investment depends on the selected equipment and site.

Equipment and process flow of pig manure processing organic fertilizer production line

fertilizer granulator Jun 7, 2024

To produce pig manure organic fertilizer, a series of equipment are required, which are interrelated and indispensable. What equipment is needed?

The equipment of the pig manure processing organic fertilizer production line mainly includes fermentation flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, wrapping machine, packaging machine, conveyor, etc.

The process flow of the pig manure processing organic fertilizer production line is as follows:

Raw material fermentation: carried out in the fermentation workshop, using high temperature (55-65 ℃) fermentation to kill pathogenic bacteria and weed seeds in pig manure, humify organic matter, and make nutrients easily absorbed by crops.

Raw material computer belt scale automatic batching: Mix fermented pig manure and other raw materials in a certain proportion.

Crushing and mixing: Crush the ingredients and mix them evenly.

Disc granulation, drum granulation, and extrusion granulation: The crushed raw materials can be granulated using methods such as disc granulation machine, drum granulation machine, or extrusion granulation machine.

Drying organic fertilizer particles with a dryer: Dry the prepared particles to remove moisture.

Cooling machine for organic fertilizer particles: Cool the hot organic fertilizer particles for the next step of screening and packaging.

Screening machine screens out qualified organic fertilizer particles: The cooled organic fertilizer particles are screened to select qualified organic fertilizer products.

Coating machine for smoother coating particles: Apply coating treatment to qualified organic fertilizer particles to make their surface smoother.

Packaging scale automatic filling of organic fertilizer particles: Pack the coated organic fertilizer particles and seal them with packaging bags.