Designing of the bio fertilizer production

fertilizer granulator Nov 13, 2019

The designing of the bio fertilizer production line improve the bio organic fertilizer production efficiency.And it uses the fertilizer manufacturing technology to finish the producing process.The organic fertilizer and the npk compound fertilizer all can be produced by using the fertilizer manufacturing technology.Different type fertilizer production line is also designed and in the different type lines are also equipped with different type fertilizer equipment to produce the organic fertilizer granulator or compound fertilizer granulator.The bio fertilizer is also seem to be an organic fertilizer,but the fertilizer manufacturing process of a little differences from the organic fertilizer and  npk fertilizer production.There we share the bio fertilizer production.
In the bio fertilizer production,the choice of raw materials can be all kinds of livestock manure and all kinds of wastes.The basic formula of bio organic fertilizer production varies with the types and equipment.

Fertilizer manufacturing process

fertilizer granulator Nov 13, 2019

The organic fertilizer machines are designed for producing the organci fertilizer,and the organic fertilizer is widely used in all over the world,which it improves the agricultural development.Organic agriculture is based on certain organic agricultural production standards.It does not use genetically engineered organisms and their products in production.It does not use chemically synthesized pesticides,fertilizers,growth regulators,feed additives,etc.Following natural rules and ecological principles.A method of agricultural production that containes the balance between farming and agriculture and uses a range of sustainable agricultural technologies to maintain a stable agricultural production system.
The fertilizer manufacturing process developed more mature and its development plays an important role in the process of the organic agriculture develop.All types of fertilizer machines are designed by the fertilizer machine engineers.The using of the fertilizer manufacturing process can help the fertilizer producer produce the fertilizer granulator higher efficient and save more time .

Taking the organic fertilizer production line as an example,the organic fertilizer production is a little complex compared to the chemical fertilizer granulator.Using the organic fertilizer manufacturing technology which it is equipped the organic fertilizer machine are suitable for producing the organic fertilizer granulator,improve the working efficient and solve many problems.For example,producing the organic fertilizer granulator,sometine it needs to ferment the raw material for sometime,but the result will be not so good.Well,using the fermentation compost turner machine to ferment the raw material is not only can reduce the time of fermenting,it also can make the raw material fermented uniformally.What’s more,when we produce the organic fertilizer granulator we can use the rotary drum granulator machine to produce the organic fertilizer granulator,which this type fertilizer granulator machine to be designed for producing the organic fertilizer granulator or inorganic fertilizer granulator.
Bio fertilizer and organic agriculture from the definition of organic agriculture,we can see that organic agriculture is more complicated and more demanding than traditional agriculture.To solve these problems,organic agriculture can develop faster and better.It is bound to require higher production technology to match it.

As the professional fertilizer machine manufacturers,we are also our products can help the fertilizer producer more.So our engineer also design the new fertilizer machines and fertilizer manufacturing technology according to the change of the agriculture.And our main products are the fertilizer granulator machine and the all types of different fertilizer production lines.Such as the bio fertilizer production and npk fertilizer production.

Mechanism and purchase of the compost windrow turner?

fertilizer granulator Nov 13, 2019

Compost windrow turner can effectively mix the viscous stored feces with microbial agents and straw powder. It can not only meet the requirements of environmental protection, but also increase the content of soil organic matter, loosen the soil, improve the soil, and form a high standard farmland. The reasonable utilization of agricultural wastes by driving dumper, the improvement of agricultural and rural environment, the realization of zero emission harmless production mode in the farm, and the healthy and sustainable development of livestock and poultry breeding industry.

The compost windrow turner adopts four-wheel walking design, which can move forward, backward and turn, and is operated and driven by one person. In the organic fertilizer production process, the whole vehicle rides on the long and pre stacked fertilizer base, and the revolving knife shaft hung under the frame is used to mix, fluff and move the fertilizer base raw materials. After the vehicle passes, it becomes a new strip pile. It can be carried out in the open field or in the workshop shed. A major technological breakthrough of the machine is to integrate the crushing function of the material in the later stage of fermentation.

With the gradual dehydration of materials, the cutter shaft equipped with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves a crusher, but also greatly improves the crushing efficiency, reduces the cost, and fundamentally solves the problem that the production capacity is subject to the crushing mechanism.

When purchasing the compost windrow turner, we must choose professional organic fertilizer machine manufacturers and professional organic fertilizer manufacturers. Equipment manufacturers will provide customers with the most professional advice on the purchase of organic fertilizer equipment, saving you unnecessary investment. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a modern enterprise specialized in selling all kinds of fertilizer equipment and fertilizer production process. It has 20 years of machinery manufacturing experience. And it can provide a series of services for fertilizer enterprises, such as plant design, process improvement, equipment production, installation, debugging, formula, etc. the products cover all parts of the country, and some products have been exported

What is the working principle of crawler compost windrow turner?

fertilizer granulator Nov 13, 2019

Crawler compost windrow turner is one of the most common organic fertilizer machines in the fertilizer production process. It is the core organic fertilizer machine for the industrial harmless treatment of animal husbandry, urban garbage and urban sewage sludge. The machine has reasonable design structure, high efficiency, low energy consumption, high degree of automation, convenient use, low cost and wide application. It is a kind of high-efficiency machine welcomed by users.

The crawler type compost windrow turner adopts four-wheel walking design, which can advance, reverse and turn, and is operated and driven by one person. During driving, the whole vehicle is mounted on the long strip fertilizer machine before being piled up. The rotating knife hung under the machine is used to mix, fluff and move the raw materials of the fertilizer machine. After passing the car, a new strip pile is formed, which can be operated in the open field or in the workshop shed.
The compost windrow turner is equipped with drum and knife teeth, which is mainly used for plane stacking fermentation. It has double functions of turning and breaking. It can not only evenly turn and mix the materials and strains such as fecal base material, sludge, etc., but also effectively break the agglomerates in the materials after fermentation. It is an indispensable special machine in the organic fertilizer production.

How to choose fertilizer manufacturing process plant

fertilizer granulator Nov 12, 2019

Fertilizer promotes the development of ecological agriculture, and the demand is huge. Investment in building fertilizer plants has become a popular project. Some investors want to build small-scale fertilizer manufacturing process to save costs, while some investors in fertilizer plants are going to build large-scale fertilizer plants to save unit production costs.

So what should we pay attention to when purchasing fertilizer manufacturing process plant? Here are some notes.

1. Determine the type of fertilizer and producton site. Determining whether to produce organic fertilizer or compound fertilizer affects the choice of site. If organic fertilizer is produced, it should not be too far from the farm where raw materials are provided. The type of fertilizer determines whether compound fertilizer equipment or organic fertilizer equipment is needed. Different types of fertilizer equipment also have differences.

2. Determine the fertilizer granulator machine. Granulation is the key link in fertilizer production and plays an important role in the quality of manufactured fertilizer. Fertilizer granules are cylindrical, spherical and flat spherical in shape. The granules produced by granulators of different shapes are different. The choice of granulator is related to the scale of fertilizer plant construction and local market. Fertilizer factories have different investment scales, different production processes, and different supporting equipment.

If a small fertilizer plant is to be built, it is suggested to configure simple machinery and equipment to reduce investment in equipment. The small fertilizer production line is composed of crusher, mixer, granulator, drum screener and automatic packing machine. If organic fertilizer fermentation is needed, it can be carried out with batten fermentation and windrow turning machine. The advantages are that they are more in line with the principle of aerobic fermentation. It is not easy to form anaerobic fermentation. The fermentation is full and complete, and the fermentation speed is fast. Forklift trucks can also be used instead of turner (the effect is not as good as turner), which can be adopted in terms of saving investment. According to the local environmental protection requirements, choose dust removal settings, where environmental protection requirements are high, choose heavy dust settings to meet the local emission quality standards.

Investment in large and medium-sized fertilizer plants, fertilizer production equipment can choose turning machine, automatic batching system, loader feeding hopper, crusher, mixer, granulator, dryer, hot stove, cooler, feeder, screener, cyclone dust collector, packing machine, etc. Increase mechanical automation, save manpower and cost. Organic fertilizer tank fermentation, can choose simple compost turning machine, double screws compost turning machine (suitable for large yield).

3. Determine the manufacturer of fertilizer manufacturing process plant. Several fertilizer machine manufacturers were inspected, and the strength, scale and reputation of the manufacturer of fertilizer equipment were fully understood. It is better to inspect the production workshop, finishing workshop and assembly workshop of the enterprise, to know the product quality, processing equipment, production process of the enterprise, and whether the fertilizer equipment produced by the manufacturer is professional. Referring to the customer cases that the manufacturer has completed, on-site test machine, the production site can best show the real operation of the equipment. Looking for fertilizer equipment suppliers with perfect after-sales service, suppliers provide professional technicians to guide customers to install and debug equipment, so that the equipment can operate normally, and provide corresponding training services.

4. Determine the safety performance of fertilizer manufacturing process plant. Safety is the first, before purchasing, we need to consider whether the production line has safety devices, whether the machine design is reasonable, whether safety factors are taken into account, whether the parts are not welded properly, whether the bolts are tightened, whether there is pollution, and so on. In addition, whether the overall operation of the equipment is smooth and whether the design of the production line is reasonable are also matters needing attention, because it relates to the efficiency and quality of the operation of the equipment. With the permission of the manufacturer, the operator can try to operate it in practice and feel its state conveniently.

Powerful organic fertilizer production equipment enterprises can customize their own equipment configurations for different customers according to their needs, and users can choose their own equipment according to their own needs. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. We provide customers with process design, equipment manufacturing, installation and commissioning, with full one-stop services. We are a leading agricultural equipment manufacturer in China, has strong technical strength in fertilizer machines. We have exported to many countries, India, Korea, Vietnam, Pakistan, Malaysia, Kenya, Sudan, Egypt, Algeria, Russia, Ukraine, Turkey, Spain, etc. Any question, welcome to contact us.

How to Operate Cow Manure Organic Fertilizer Manufacturing Process

fertilizer granulator Nov 12, 2019

How to deal with cow dung in cattle farm? In the process of cattle breeding, if the cow dung is not handled in time, it will cause air pollution, breed a large number of mosquitoes and flies, pollute the surrounding environment of the farm and cause cattle diseases. Treating cow dung to turn waste into treasure can also bring huge benefits.

Making cow dung into organic manure is one of the main methods to treat cow dung. Dry cow dung contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has high nutrients. An organic fertilizer production line can efficiently convert cow dung into organic fertilizer.

Cow Dung Organic Fertilizer Production Equipment and Process Step

1.Fermentation is the first important step

The cow dung produced by a cow in one year requires 4 to 6 cubic meters of space. According to the scale of farming, reasonable construction of cattle dung accumulation fermentation site. Adding 10%-15% straw, rice bran and other supplementary materials to cow dung, and adding appropriate water, the water content of cow dung can be controlled at about 60%, inoculated with starter, and the fermentation time is 15-40 days (depending on the season).

In organic fertilizer fermentation, turning is an important phase. Its purpose is to enable the materials mixed. By the thrown over, it course of the materials make the most contact with the air and get the best fermentation.

Fermentation compost turning machine (Strong maneuverability of mechanical dump operation)

Trough Compost Turning Machine, Double Screws Compost Turning Machine(Suitable for large field flip), Windrow Compost Turning Machine(Suitable for strip stacking).

2.Crushing raw material

The fermented materials and other additives are crushed, proportioned and mixed through material grinder and mixer in a certain proportion. The function of this system is to crush, mix and mix compost materials, inorganic fertilizers of nitrogen, phosphorus, potassium and other additives in a certain proportion. Based on years of experience, the following equipment is recommended:

Half-wet Material Crusher

The machine is mainly used to crush materials of biological fermentation organic fertilizer with moisture of 25%~50%. Have good effect on grinding the glass brick, ceramics and broken stone such kinds of hard matter from the city life garbage organic fertilizer.

Horizontal Mixer

Horizontal mixer stir material in batches, material can be mixed completely. High mixing rate, less residual suitable for feed, concentrated feed, premix additives mixing.

3.Pelletizing

New Type Organic Fertilizer Granulator is used to granulate the material. The organic fertilizer granulator is the newest technology products by our years of research experience. It process fertilizer powder into granules, it also can be achieved the better effect of grain making to acid and municipal sludge.

4.Drying, cooling and screening

After granulating, the fertilizer moisture is a little high. Use organic fertilizer Rotary Dryer, further remove water, to achieve the standard requirements of organic fertilizer moisture content.

Cooling the particulate matter with a Rotary Cooler helps to store the heat particulate matter from the top of the dryer to the counter-flow cooler. Under the action of the cooling fan, the dry air enters from the lower part of the cooler and exchanges sufficiently with the wet and hot particles from the upper tribe and the lower tribe.

There are some differences in particle sizes of the particles exported from the pelletizing and forming system, which requires sieving and grading. Drum Screener Machine has the advantages of low vibration, low noise and convenient screen change. The organic fertilizer manufacturing process is equipped with automatic feed-back system, which screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.

5.Packing

Packing Machine weighs and packs the particulate matter quantitatively. Automatic quantitative packaging of powder and granules, suitable for flour, starch, feed, food, chemical industry, light industry, building materials industries.

Using cow dung as raw material to produce organic fertilizer has the advantages of low cost, stable quality, fluffy soil, improved land consolidation, improved soil fertility, and great marketing space. As a leading fertilizer equipment manufacturer in China, we have a professional organic fertilizer manufacturing process, which can make cow manure into organic fertilizer with high efficiency and benefit.

The difference between organic fertilizer and chemical fertilizer

fertilizer granulator Nov 12, 2019

Difference between organic fertilizer and chemical fertilizer
Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.

How to maintain fertilizer manufacturing equipment

fertilizer granulator Nov 12, 2019

Fertilizer equipment is an important tools for fertilizer manufacturing process. Fertilizers processed by fertilizer equipment have abundant and diverse nutrients, which are rich in materials needed by vegetation and can meet the needs of various nutrients for crop growth. After fertilizer equipment is put into production, attention should also be paid to maintenance and maintenance, not just production. Running the equipment according to usage standard to produce fertilizer, check regularly to ensure normal operation, so that the service life of the equipment is longer. Following are some techniques for maintaining fertilizer equipment.

1. Bearings in fertilizer production equipment bear all the loads of the machine, so good lubrication has a great relationship with bearing life. The use of bearings affects the service life and operation rate of the machine. Therefore, it is recommended that bearings be inspected once every 7 days and lubricating oil be injected into them regularly.

2. Check the machine of the whole fertilizer production line regularly, and pay attention to whether the work of each part of the fertilizer granulator machineis normal. The wear level of vulnerable parts should be checked, such as cleaning the chain every 3 days, and replacing the worn parts in time.

3. If there is a fault in the running of the rotating gear, stop immediately to check and eliminate it.

4. The chassis of fertilizer production equipment should be placed smoothly to remove dust and other impurities, so as to avoid special circumstances and serious accidents in the production of machinery.

It is suggested that fertilizer factories should do the following for fertilizer manufacturing process:

1) Improve the maintenance system and eliminate hidden dangers. When the fertilizer production line is put into production, it is necessary to formulate rules for the use of various machines and maintenance systems. Operators can operate and maintain according to the regulations, so as to prevent safety accidents and avoid unnecessary failures of machines. For example, when workers clean and maintain the machine, they can find out the problems existing in the machine and check them in time to avoid greater losses.

2) Maintenance of the machine should be carefully and in place. Whether a fertilizer production line can operate efficiently and normally and give full play to its performance is not only related to the quality of the equipment itself, but also to the correct use and proper maintenance of the operators. Maintenance of the machine is troublesome, but if not done, it will affect the production of equipment products, maintenance costs and replacement costs of vulnerable parts will continue to increase.

3) It is necessary to assign responsibility, check and record every day, lubricate and maintain the important parts of the equipment (vulnerable parts, motors, reducers, bearings, etc.) according to the instructions before leaving work every day. If there is any damage, it should be replaced or repaired in time to avoid affecting the normal production the next day.

4) The cause of equipment failure should be analyzed in time and lessons learned. The reason for the failure of fertilizer equipment may be the failure of the machine itself, or the improper operation and maintenance, etc. Once the fertilizer equipment fails, we should analyze the causes of the problems, take measures to learn lessons and prevent similar situations from happening again.

The technology of organic and inorganic fertilizer production

fertilizer granulator Nov 12, 2019

The inorganic non-chemical produced by chemical method has the advantages of high nutrient content, fast fertilizer efficiency, convenient storage and transportation, and convenient application. Organic-inorganic compound fertilizers are not a simple blend of organic and inorganic fertilizers. In order to produce organic-inorganic compound fertilizer stably and efficiency, it is necessary to solve the granulation property of the mixture. The organic fertilizer production line is mainly divided into two major steps: one is the fermentation of organic matter; the other is the mixing of organic fertilizer and inorganic fertilizer after fermentation. The materials that need to be deal with organic fertilizer include poultry manure, wheat straw, rice husked. These materials are needed to be broken first, and the livestock manure must be fermented in order to move out the odor. The fermented organic fertilizer is mixed with inorganic fertilizer to granulate.

The fertilizer granulating production:
Making the raw material aftermentating by using the fermentation compost turner machine put into the fertilizer mixer machine to mix and then add some N,P,K, to fermentation again. After that making the material to be dried using the drum dryer and then enter the fertilizer granulator to make fertilizer granules. At the time the temperature is high and we need to use the drum dryer to dry the water to the requirement of producing the organic-inorganic fertilizer granules. After cooling ,using the drum screening machine to separate the fertilizer granules which don’t meet the requirements of the fertilizer size and make them into the fertilizer granulator machine to be granulated again.

Bio fertilizer production

fertilizer granulator Nov 12, 2019

The bio fertilizer production line is designed and used to produce the bio organic fertilizer granulator.In this fertilizer manufacturing process,it is equipped with different type fertilizer machines.So how to produce the bio organic fertilizer granulator?

When producing the bio fertilizer granulator using the fertilizer equipment,we are first to use the fermentation compost turner machine to ferment the bio organic raw materials,which it is usually is the chicken manure,straw manure and sludge and so on.Using the fermentation compost turner machine purpose is to use the fermenting technology to kill the bacterial in the raw materials,generally it needs 7-10 days to ferment the raw materials.And then put them into the fertilizer crusher machine to grind the raw materials to the powder.And put them into the half wet materials crusher to make them mixed with other additional materials.Next to use the fertilizer granulator machine to make the granulator.The fertilizer granulator machines are the factor equipment when producing the fertilizer into granulator.Because different type fertilizer granulator machines are designed for different producing method.Such as the roller press granualtor machine is suitable the extrusion method to produce the fertilizer granulator,which this type fertilizer granulator machine is usually equipped in the npk fertilizer manufacturing process to produce the npk fertilizer granulator.Because the bio organic fertilizer granulator is also a kind of organic fertilizer granulator,we also can use the disc granulator machine to produce the bio organic fertilizer.Besides the disc granualtor machine can be choosen,the new type organic fertilizer granulator,rotary drum granulator and flat die granulator machine also can be used to produce the organic fertilizer granulator.After granulating,we need to use the fertilizer screener machine to separate thee qualified granulator from the inqualified granulator.And put the qualified granulator into the packing machine to be packed.And put the inqualified the granulator into the chain crusher machine to be grined again and make into granulator again.The designing in most large extent reduce the waste of the raw materials,and improve the working efficient.

The complete fertilizer production line is designed for producing the fertilizer granulator using the fertilizer manfuacturing technology simplify the producing process and save the time of the producing.Moreover,it also reduces the labor investment in this fertilizer manufacturing process  using the smi-automatic machines to finish the fertilizer production process.