How to choose an appropriate address for building an organic fertilizer equipment factory

fertilizer granulator Feb 24, 2023

In the 21st century, with the continuous improvement of people’s living standards, people have put forward new requirements for the quality of food, and “pollution-free” has become the standard for people to measure the quality and safety of food and vegetables. Therefore, green food with organic fertilizer is deeply loved by consumers. It also provides broad development space for organic fertilizer.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

1. Terrain and terrain: The fertilizer plant should be built in a high, dry, flat and well-drained place, with the lowest level higher than the local historical flood line. Its underground water level should be below 3 meters, which can avoid the threat of flood in rainy season. The area of the site can be determined according to the management mode and the layout of the plant (including the processing workshop, fermentation workshop, raw material warehouse and finished product warehouse). The layout is required to be compact and reasonable.

2. Water source and power supply: as a fertilizer plant that can operate normally, water source and power supply must be normal; The water conditioning in the fermentation workshop and the granulation in the processing workshop need sufficient and regular water supply. In order to meet the requirements of production and processing, complete sets of processing equipment and some single machines also need stable power supply.

3. Social connection: social connection refers to the connection between the fertilizer plant and the surrounding society. Such as the connection with residential areas, transportation and power supply. Therefore, the site selection of fertilizer plants must comply with social public health standards, so that fertilizer plants will not become a source of pollution of the surrounding environment, and will not be polluted by the surrounding environment.

Choosing a Suitable Fertilizer Granulation Machine

When selecting a suitable fertilizer granulation machine, you must know what fertilizer pellet type you want to produce. Maybe you want to have flat ball-shaped fertilizer pellets. So, ensure to choose the one that can meet your requirements.

Also, you should choose good fertilizer and granules-making plant manufacturers. They can provide professional suggestions, like proper fertilizer granulation equipment maintenance. Remember, maintaining your granulator effectively can prolong your fertilizer pellet mill’s service lifetime.

If you plan to build a small granulation plant, you can go for a small-scale fertilizer granulator. Keep in mind that when starting a fertilizer granulation-making plant, having a good machine can make a big difference.

Organic fertilizer equipment conforms to the green development of agriculture

fertilizer granulator Feb 24, 2023

In the long development process, only by virtue of a good living environment, can not promote the maximum development of organic fertilizer equipment. Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, carefully study the advanced organic fertilizer production technology, and integrate it reasonably into the actual research and development, so that the organic fertilizer equipment will be more in line with the market development after repeated improvements .It can provide more comprehensive and satisfactory services for agricultural production .In the increasingly fierce market competition, the factor that can strongly support the rapid development of organic fertilizer granulator machine lies in the overall strength of the equipment.

The swing type belt conveyor is installed between the cloth distributing machine and the confluent belt conveyor, which is an important part of organic fertilizer manufacturing process. Oscillating belt conveyors mainly play a connecting role in the production of organic fertilizers.

The swing belt conveyor has a turret at the front and rear ends, which is a support to support the rotation of the belt conveyor, similar to a bearing. One end of the belt conveyor is fixed on the rotating frame of the confluent belt conveyor, and the other end is fixed on the rotating frame of the shuttle cloth conveyor. When the shuttle distributing machine travels back and forth, it drives the swing belt conveyor to rotate and move on the two rotating seats.In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Cow dung is a good raw material for processing fertilizer in organic fertilizer production line

fertilizer granulator Feb 24, 2023

 In modern agricultural production, in order to reduce the pollution of chemical fertilizers, our use of organic fertilizers is becoming more common.

Cow dung is a good raw material for processing organic manure, and cow dung contains high nutrient content and properties for crops and soil: cow dung contains 4%, nitrogen is 0.65%, phosphorus is 0.47% , Potassium is 0.23%.

This line describe the production process of the compound fertilizer granulator.In the fertilizer manufacturing process ,it is to be equipped with the rotary drum granulator machine to make the compound fertilizer into granulator by using the wet granulation method.In the line,it is to be equipped with other series fertilizer equipment ,like the fertilizer crusher machine series to finish the grinding process.Besides the rotary drum granulator machine can be used in npk compound fertilizer production process,the roller press granulator machine also can be used in npk fertilizer production line to make npk,compound fertilizer production process.
 

In the production workshop of the enterprise, cow dung is packaged into organic fertilizer in bags after the process of adding bacteria, stirring and fermentation, drying and cooling. It is reported that companies that use cow dung to produce organic fertilizer with organic fertilizer granulator machine like this have already many.

What procedures are required to run a small organic fertilizer processing plant

fertilizer granulator Feb 24, 2023

A large amount of livestock and poultry manure produced by the farm is used to produce green organic fertilizer, organic fertilizer is returned to the field to plant organic agriculture, agricultural waste and agricultural fruits are fed to various livestock and poultry, forming a natural and natural green ecological biological chain, maintaining ecological balance, and allowing us to rediscover our garden life.

What procedures are required to run a small organic fertilizer equipment processing plant?

First of all, fertilizer registration certificate is required: to produce bio-organic fertilizer, fertilizer registration certificate is required. Many fertilizer enterprises are preparing to produce bio-organic fertilizer, so does bio-organic fertilizer need to apply for fertilizer registration certificate? Of course. The bio-organic fertilizer processed by the organic fertilizer production line belongs to a kind of microbial fertilizer, and its executive standard is NY884-2012 bio-organic fertilizer. The index requirements are: the effective number of live bacteria is greater than or equal to 20 million/g, and the organic content is greater than or equal to 40.0%, and the registration certificate of microbial fertilizer is required. This kind of fertilizer is registered by the Ministry of Agriculture, and the specific procedures can be consulted with the regional fertilizer registration and management office (soil fertilizer station).

General requirements:

1. The applicant shall be a fertilizer producer with independent legal personality and formally registered by the industrial and commercial administration. It also has the production equipment and testing facilities for microbial fertilizer, and can carry out the production and quality inspection of bio-organic fertilizer. Fertilizer producers in foreign countries, Hong Kong, Macao and Taiwan can apply for fertilizer by their offices or entrusted agencies in China.

2. To apply for fertilizer registration, fill in the application form and provide relevant information according to the type of registration. The registration data provided by the applicant shall list the general directory, including the title, arrangement and page number of all data. According to the Measures for the Administration of Fertilizer Registration, there are four types of fertilizer registration:

(1) Fertilizer products that need field demonstration test and trial sale after field plot test

Submit a Feasibility Study Report to the Bureau of Industry and Information Technology for project approval → Environmental Protection Department (EIA) → Development and Reform Commission (formal project approval) →

Apply for industrial and commercial business license → tax registration certificate → organization code certificate → registered capital (bank account opening)

1. To establish a company, the business scope must include “organic fertilizer”, or “refined organic fertilizer”. You can look at the “Company Law” to handle the formalities required by the company. After obtaining the business license, we need to complete all the procedures required by the company, including tax registration, enterprise code certificate, etc.

2. Start a factory. During the application process of fertilizer registration, relevant personnel will come to the factory to take samples for testing. In fact, there are two purposes for sampling in the factory. One is to see whether your factory is standardized, and the other is to take samples personally to check whether your products meet the standards. So you have to build a decent factory in advance.

3. Apply for trademark. You must apply for your own trademark. This is troublesome because the first 50 good words you can think of have been registered by others. Your trademark should not only be loud and express your own brand characteristics, but also cannot be repeated with others.

4. Product self-inspection. Through repeated tests, we can make our products meet the NY525-2012 standard, that is, the total nitrogen, phosphorus and potassium nutrients should be ≥ 5%, the organic matter should be ≥ 45%, and the water content should be ≤ 30%. These are the main indicators, as well as the PH value, heavy metals and other indicators, which should meet the requirements.

5. Apply. With the company’s business license, factory and its own trademark, you can apply to the Provincial Department of Agriculture for fertilizer registration. Now many provinces have implemented the government hall office system, and they will follow their instructions after the hall is accepted. What they need to do later is to sample in your factory.

6. Get fertilizer registration certificate. If the plant and the sample are tested to be qualified, the Provincial Department of Agriculture will issue a fertilizer registration certificate.

After handling all the opening procedures, it is necessary to select the appropriate site for the plant construction. The general principle for the selection of the plant site for the organic fertilizer equipment is as follows: far away from the residential area, select the downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

Technological process and equipment configuration of pig manure organic fertilizer production line

fertilizer granulator Feb 24, 2023

Application of pig manure organic fertilizer granulator machine.

Disc fertilizer granulator machine of pelletizer: The advantages of swine manure organic fertilizer in pellet production of pig manure organic fertilizer need our attention.
 

1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.

2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.

3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.
Now people pay more and more attention to organic things. Not only the food they eat is organic, but even the fertilizers used in the field are now organic. Using organic fertilizer naturally has its benefits. Pig manure organic fertilizer manufacturing process uses pig manure as raw material, through high-tech equipment fermentation, processing, to produce a series of production equipment for organic manure, the pig manure organic fertilizer produced with it, the role should not be underestimated.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer production line processing green organic fertilizer enhances agriculture

fertilizer granulator Feb 21, 2023

Organic fertilizer production line processing green organic fertilizer enhances agriculture

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung. The content of organic matter reaches 25.5%. Through proper processing and utilization of organic fertilizer production line, it can become a better green organic fertilizer.

Enhance crop resistance to disease, drought and waterlogging

Organic fertilizer contains vitamins and antibiotics, which can enhance crop resistance and reduce or prevent disease. After applying organic fertilizer into the soil, it can enhance the water storage and water retention capacity of the soil, and enhance the drought-resistant capacity of crops under drought conditions.

At the same time, the organic fertilizer processed by the organic fertilizer production line can also make the soil loose, improve the ecological environment of crop roots, promote the growth of roots, enhance root vitality, improve the waterlogging tolerance of crops, reduce plant mortality, and improve the survival rate of agricultural products.

Improve the safety and greenness of food

The state has clearly stipulated that the excessive use of inorganic fertilizers must be restricted in the agricultural production process, and organic fertilizers are the main source of fertilizer for the production of green food.

Due to the complete variety of nutrient elements in organic fertilizers and the fact that these substances are non-toxic, harmless and pollution-free natural substances, this provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food. Humic acid substances mentioned above can reduce the harm of heavy metal ions to plants, which is equivalent to reducing the harm of heavy metals to human body.

Increase crop yield

The beneficial microorganisms in the organic fertilizer processed by the organic fertilizer production line utilize the organic matter in the soil to produce secondary metabolites, which contain a large number of growth-promoting substances.

For example, auxin can promote the elongation and growth of plants, abscisic acid can promote the ripening of fruits, gibberellin can promote the flowering and fruit setting, increase the number of flowering and fruit preservation rate, improve the yield, make the fruit plump, fresh and tender in color, and can be listed early to increase production and income.

Reduce nutrient loss and improve fertilizer utilization

The actual utilization rate of fertilizer is only 30%~45%. Some of the lost fertilizer is decomposed and released into the atmosphere, some is lost with the water and soil flow, and some is fixed in the soil and cannot be directly absorbed by plants.

When organic fertilizer is applied, the beneficial biological activities improve the soil structure, increase the soil water and fertilizer retention capacity, and reduce the loss of nutrients. In addition, the effective utilization rate of fertilizer can be increased to more than 50% by the effect of phosphorus and potassium hydrolysis by beneficial microorganisms.

To sum up, the benefits of organic fertilizer processed by organic fertilizer production line to agriculture illustrate its advantages. With the improvement of people’s pursuit of food safety and quality of life, the development of green agriculture will accelerate the application of organic fertilizer in the future, and also truly meet the requirements of sustainable development of modern agriculture.

What are the types of organic fertilizer granulators in the organic fertilizer production line

fertilizer granulator Feb 21, 2023

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic fertilizer granulator machine:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.

2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.

3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.
In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

How to select the manure organic fertilizer production line with appropriate price

fertilizer granulator Feb 21, 2023

How to select the manure organic fertilizer production line with appropriate price

The manure organic fertilizer mainly refers to the organic fertilizer produced with animal manure as the main raw material. The production equipment used to produce this kind of organic fertilizer is also called the manure organic fertilizer production line. Due to the different types of manure, the equipment configuration and quantity of the selected production line are also different. So how to select the manure organic fertilizer production line?

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.

What are the characteristics of the manure organic fertilizer production line

Scientific and reasonable, compact process layout, energy saving and consumption reduction, stable operation, no three emissions, stable operation, wide adaptability of raw materials, and convenient maintenance. Organic compound fertilizer, chicken manure organic fertilizer, cow manure organic fertilizer, pig manure organic fertilizer, urban sludge, domestic garbage organic fertilizer, and other manure organic fertilizer, which are suitable for various proportions, among which chicken manure in poultry manure is rich in organic matter and has relatively good nutrition, followed by quail manure and other faeces. Fermentation of these manure into organic fertilizer can provide the nutrients needed for crop growth, and can also fertilize and improve the soil and improve crop quality.

Organic fertilizer production line processes domestic sludge to produce fertilizer

fertilizer granulator Feb 21, 2023

Organic fertilizer production line processes domestic sludge to produce fertilizer

1. Adjust the moisture content of raw materials: the water content of sludge from the water treatment plant is generally relatively high, about 75% – 80%. It is generally anaerobic fermented, and the content of harmful bacteria is not high. When it is transported back to the fermentation plant, the raw materials with low moisture content should be placed under the fermentation tank, and then the water-absorbing auxiliary materials, such as domestic garbage and crushed crop straw and branches, should be placed above to make full use of the liquid organic fertilizer, It can increase all kinds of nutrients in the raw material to be sufficient, and the water content of the material in the fermentation can be 50% – 55%.

2. Adding sludge starter (special starter for sludge reduction): adding special starter for sludge reduction to the sludge is generally added before fermentation, and the fermentation bacteria are evenly mixed with the sludge through the function of throwing and stirring by the tilting machine. The addition amount of composite starter is generally about 0.1% – 0.3%. Just put the sludge starter into the sludge.

3. Fermentation of organic fertilizer composter: after high-temperature fermentation, it can effectively kill pathogenic microorganisms and ascaris eggs in the sludge, fix heavy metals in the microorganisms, or turn them into insoluble carbonates, and prevent heavy metals from entering the food chain. There are two kinds of fermentation methods: ground strip fermentation using ground tipper; And trough-type tipping fermentation with trough-type tipping machine. The production process of sludge organic fertilizer introduced this time uses the tank type fermentation tipping machine.

4. Material crushing: because the fermented material contains small lumps, which is not conducive to the granulation of the finished product, the material can be crushed at this time, and the organic fertilizer crusher can be used.

5. Material mixing: the crushed materials are transported to the batching bin, then sent to the main conveyor through automatic batching, and then sent to the mixer for mixing.

6. Material granulation: small and medium-sized organic fertilizer plants generally use disc granulator to granulation, which can save investment costs and achieve a high pelletizing rate of more than 93%. There are three kinds of particles: large, medium and small. The angle of the granulation disk must be adjusted to a certain position. The angle depends on the size of the particles. The larger the angle, the smaller the particles. The smaller the angle, the larger the particles.

7. Drying and cooling of organic fertilizer: the granulated semi-finished organic fertilizer particles are sent to the dryer through the main conveyor for drying, and the dried finished organic fertilizer particles are sent to the primary screening machine through the conveyor to sort out large, medium and small particles. The larger particles are sent to the pulverizer through the return belt for crushing and re-granulation. The medium and finished materials are sent to the cooler through the conveyor for cooling, because the particles have a certain temperature, the particles are sent after cooling, The fine powder is separated by two sieves.

8. Finished product packaging: the screened finished organic fertilizer particles are sent to the organic fertilizer automatic packaging machine through the conveyor, and the finished bio-organic fertilizer can be produced by measuring and packaging.

What kind of organic fertilizer granulator is commonly used in making fertilizer from biological fertilizer

fertilizer granulator Feb 21, 2023

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Features:

1.Fast mixing speed with good uniformity.

2.Widely application.

3.Fast speed discharging and ledd residue.

In npk compound fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. 
 

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.