The Process Characteristics of Organic Fertilizer Fermentation and Piling Machine for Cow and Sheep Manure

fertilizer granulator Nov 7, 2023

If you want to raise chickens, you need to be environmentally friendly. What should you do with chicken manure in a chicken farm? Where should we go? The slot type tipping machine can use a transfer truck to perform multiple slot operations in one machine. High yield, small land area for flipping, material flipping, and reduced moisture during the fermentation process, stable equipment operation, and extremely low failure rate, making it an ideal equipment for chicken manure fermentation treatment in chicken farms.

The cow and sheep manure organic fertilizer fermentation and tipping machine is commonly referred to as a guide rail type tipping machine. It can be used for fermentation and composting of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, residue cake, and straw sawdust. It is widely used for fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants.

1. High efficiency, stable operation, sturdy and durable, even flipping and throwing. The control cabinet is centrally controlled and can achieve manual or automatic control functions. The process of treating chicken manure and urine is also the process of fermenting bacteria to ripen, and the overturning and stirring of the 4-meter trough compost flipper in the chicken farm can not only increase air circulation, but also achieve rapid decomposition, dehydration, and fertilization of chicken manure and urine.

2. The tooth extraction is sturdy and durable, and the stacking material has certain crushing and mixing functions. The use of ectopic fermentation by the 4-meter trough compost flipper in the chicken farm can not only effectively save the land resources occupied by breeding, but also achieve reasonable utilization of land resources by expanding the scale of the chicken farm!

3. The fermentation tank of the slot type tipping machine is a reinforced concrete structure, and two adjacent fermentation tanks share the same tank wall. The width of the pool wall is determined according to the requirements of the throwing machine. The pool wall should be able to withstand the pressure of the tipping machine, and the bottom plate of the fermentation tank should not only bear the gravity of the fermentation material but also the gravity of the loader, while also meeting the requirements of ventilation.

The technology and advantages of drum granulator in processing fertilizers

fertilizer granulator Nov 7, 2023

Because the NPK compound fertilizer raw material has certain corrosiveness, the inner wall of the cylinder is easy to be corroded, thus shortening the service life. And the viscous material is easy to adhere to the inner wall, reducing the granulation efficiency.
Drum granulator is one of the key equipment in NPK compound fertilizer industry, which is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The main working mode is wet granulation. Through a certain amount of water or steam, the basic fertilizer can be fully chemically reacted after being humidified in the cylinder. Under a certain liquid phase condition, with the help of the rotary movement of the cylinder, the extrusion force between the material particles can be produced to agglomerate into pellets.

The drum granulator produced by our company is welded with high-quality medium carbon steel plate, with built-in special rubber lining or acid resistant stainless steel lining, which realizes automatic scar removal and tumor removal, cancels the traditional scraper device, and achieves the purpose of this machine through strict quality control and special process requirements.
The main advantage of the drum granulator is that it uses steam to heat the humidity, which increases the temperature of the granulated material itself, reduces the granulation moisture, reduces the load of the dryer, and improves the work efficiency. The pelletizing rate of the drum pelletizer can reach 70%, and the equipment is easy to operate, flexible in work, and easy to maintain.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces organic fertilizer machines: disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, drum granulator, flat die pelleting machine, and ring die pelleting machine, vermicelli machine, fertilizer mixer machine, fermentation compost turning machine, coating machine, packaging machine, etc., and sells 1-200000 NPK fertilizer production line, organic fertilizer production line, bio organic fertilizer production line, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental protection and efficient, and have reached the leading level of the same industry in the world. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. has a superb technical team, domestic and foreign first-class partners, scientific and standardized customer training system. We look forward to cooperating with you!

Application scope and granulation process of disc type organic fertilizer granulator

fertilizer granulator Nov 7, 2023

It is well known that organic fertilizer occupies an important position in organic agriculture, but the development of organic fertilizer is also a slow process. Containing any chemical ingredients, then the organic fertilizer granulator machine comes in handy. Many people do not understand the purpose and characteristics of the disc fertilizer granulator. In fact, the disc granulator is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. There is no need to dry and crush the raw materials before granulation, and the spherical particles can be processed directly by the ingredients, which can save a lot of energy.

The disc granulator uses the cohesive force of the material itself to rotate in an inclined disc to make the material stick together little by little, so that the material becomes granules. This granulation method is relatively simple. This kind of granulation method requires material moisture at 50-60%, and we consume a lot of drying for all this. The requirements for materials are relatively high, and some materials with poor adhesion are not easy to be made into pellets.
The disc granulator is an ideal choice for organic fertilizer plants, feed plants, farms and livestock plants, sewage treatment plants, towns, towns, villages, and farmers to start businesses. The fertilizer granulator has the advantages of beautiful appearance, simple operation, low energy consumption, long life, high granulation rate, strong granule roundness, intuitive operation and convenient maintenance.

Scope of application and fermentation advantages of chicken manure crawler tipping machine

fertilizer granulator Nov 7, 2023

Crawler type stacker is a type of large stacker, with a fully hydraulic operating system, a pull rod steering wheel operation, and a tracked walking system. The stacker can reach a width of up to 3 meters and a height of up to 1.5 meters. It uses a diesel engine as the power, with four wheels running. The power is transmitted through the transmission system to the drum carrying the combined cutting tools for operation. It fills a gap in the inability of large wheeled tipping machines in China to turn around in place.

The crawler type tipping machine is suitable for aerobic fermentation and tipping of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, and straw sawdust; Widely used in fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, and mushroom cultivation plants.

Advantages of large chicken manure crawler tipping machine:

1. This machine has reliable performance, easy operation, and strong field applicability, which can be carried out in open outdoor fields or in workshop greenhouses.

2. This machine does not need to build a trough, and can directly pile fertilizers into long strip piles on the ground. The material is regularly mixed and crushed by the tipping machine, and organic matter is decomposed under oxygen consumption conditions.

3. This machine adopts a design of overall lifting and lowering of the frame, which can lift and lower the frame height when changing the work site and the height of the pile.

After a series of treatments by a large chicken manure crawler tipping machine, the feces can not only be thoroughly fermented, but also reduce the fermentation time of traditional composting from 2-3 months to only 15 days, greatly improving the fermentation efficiency and treatment capacity of the feces, turning the original fecal waste into highly efficient organic fertilizer that can be reused.

Application of Drum Granulator in NPK Compound Fertilizer Production Line

fertilizer granulator Nov 7, 2023

The drum granulator is a method of mixing and granulating powdered basic fertilizers, and is widely used in the granulation of npk compound fertilizers. The principle of npk compound fertilizer drum granulator:
 The material forms a rolling material bed by the friction generated by the rotation of the drum granulator. The squeezing force generated by rolling makes the material containing a certain liquid phase agglomerate into small particles. These small particles become the core and adhere to the surrounding powder. Form larger particles. Since the drum granulator is generally inclined 1°~2.5° to the discharge end, the pellets slowly roll toward the discharge port while rotating with the cylinder. Qualified pellets leave the drum granulator and then enter the dryer for drying, and then go through screening, cooling, coating, packaging and storage. After being crushed, the on-screen material and the under-screen material are sent to the hopper as the return material and the basic fertilizer is granulated at the same time.

The function of the rotary drum npk fertilizer granulator is to pre-granulate the powdery material in the cylinder to form tiny particles with a diameter of 1 to 2 mm. The granulation effect of the drum granulator will directly affect the ball formation rate and product quality.
The drum npk fertilizer granulator effectively prevents the problem of a large amount of powder from flowing out with the granular material, reduces the processing volume and return volume of the subsequent drying, cooling, and screening equipment, and reduces the power consumption of the subsequent equipment. It has a good economic benefit.
The roller extrusion granulator is a key equipment for compound fertilizer granulation, with advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, and matching with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production. Adopting the eugenic formula, without drying, produced at room temperature, the product is rolled and formed in one go, ensuring that the product quality meets the technical requirements of compound fertilizers. It is an updated product for the production of high, medium, and low concentration specialized compound fertilizers for various crops and the energy-saving and consumption reduction of the compound fertilizer industry.

The granulation principle and process of a new type of organic fertilizer granulator

fertilizer granulator Nov 7, 2023

The new organic fertilizer granulator machine uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the speed The higher the particle size, the smaller the particle size and vice versa.

Production line process of new organic fertilizer granulator machine
The production line process of organic fertilizer granulator includes compost turning machine, fertilizer mixer machine, crusher, rotary drum granulator, particle dryer, particle cooler, coating machine for finished product, and quantitative packaging machine for finished product.
Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi-wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, phosphorus pentoxide, etc.) are added. Potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulator machine to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

The working principle and advantages of a small pig manure composting and fermentation overturning machine

fertilizer granulator Nov 7, 2023

Pig manure organic fertilizer fermentation equipment, also known in the industry as tipping machines, throwing machines, and pig manure organic fertilizer fermentation bacterial agents. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the pig manure organic fertilizer equipment for fully automated assembly line production. The pig manure organic fertilizer equipment includes a crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and with this, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

The small pig manure composting and fermentation tipping machine adopts a ground tank structure, which can be designed according to the factory structure to use a series of fermentation products with multiple tanks. It has the characteristics of simple operation, short fermentation cycle, sufficient fermentation, small pollution, and convenient expansion. Our company’s organic fertilizer tank type tipping machine has a lifting function, which is easy to adjust the flipping depth, flexible operation, and convenient power for operation.

The pig manure organic fertilizer composting machine is mainly used for the fermentation and composting of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, residue cake, and straw sawdust. It can also be widely used for the fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural farms, and mushroom planting plants. Suitable for aerobic fermentation and can be used in conjunction with fermentation tanks and transfer machines. It can achieve the function of multiple slots for one machine when used in conjunction with a transfer machine. The fermentation tank matched with it can both continuously discharge and batch discharge. High efficiency, stable operation, sturdy and durable, even flipping and throwing.

The granulation process of drum granulator on organic fertilizer production line

fertilizer granulator Nov 7, 2023

The granulation mode of drum granulator is a kind of agglomeration process with rolling growth, which provides many potential benefits for the processors of bulk solid materials. This paper summarizes the working principle of agglomeration granulation of drum granulator and the important factors that must be considered.
Granulation is a form of agglomeration (particle size increase) for the production of round particles, which is a valuable operation in the treatment of bulk solids. This technology provides many possible improvements in the treatment, appearance, application and performance of a variety of solid materials.

The granulation process of rotary drum granulator is a form of ball agglomeration, which can be highly customized, and can be used to produce spherical particles conforming to specific specifications.
The granulation process is usually carried out in a drum granulator, followed by a drying step and possibly other processing steps.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulator machine, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer manufacturing process, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

Process composition and price of small-scale organic fertilizer production line equipment

fertilizer granulator Nov 3, 2023

Nowadays, there are a large number of pig farming enterprises in various regions, and with this, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure organic fertilizer equipment can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much.

The small-scale organic fertilizer production line equipment refers to a complete set of equipment that uses pig manure, chicken manure, and other livestock and poultry manure as the main raw materials to produce organic fertilizer. The entire equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment directly choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of small powder organic fertilizer production line equipment.

How much is the price of small organic fertilizer production line equipment? The equipment for the powder small organic fertilizer production line is added according to the actual needs and requirements of customers. Therefore, the prices of the entire set of powder small organic fertilizer production line equipment range from tens of thousands to hundreds of thousands.

The equipment used in small-scale organic fertilizer production lines includes flipping machines, drum screening machines, belt conveyors, horizontal mixers, crushers, etc. Compared with the granular organic fertilizer production line, this production line has fewer processes such as granulation, drying, and cooling, and the process is relatively simple.

Process flow of small-scale organic fertilizer production line equipment:

Small organic fertilizer production line equipment must undergo decomposition with a decomposition agent before application, to inactivate and deodorize parasites and their eggs in feces, as well as infectious bacteria, through the process of decomposition. Generally, the equipment for small-scale organic fertilizer production lines consists of a fermentation system, a drying system, a deodorization and dust removal system, a crushing system, a batching system, a mixing system, a screening system, and a finished product packaging system.

Organic fertilizer disc granulator promotes sustainable agricultural development

fertilizer granulator Nov 3, 2023

Traditional fertilization methods such as manure and garbage not only cause certain harm to the environment, but also can not give full play to the effect. However, more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer are applied. Disc organic fertilizer granulator machine and other granulating equipment have entered people’s life and production.
On the other hand, the disc organic fertilizer granulator can produce organic fertilizer by adding human, livestock, poultry manure and other special processes, which not only has good effect, but also has good effect on the proliferation of microorganisms in the soil. These active factors can adjust the soil structure, improve the quality of fruits and vegetables produced by the planting industry, and improve the soil fertility.

In particular, due to the long-term use of chemical fertilizer, the number of microorganisms in the soil is reduced, and the soil is hardened due to the accumulation of salt. In view of these soil conditions, the application of organic fertilizer made from human, livestock and poultry manure can completely improve the soil quality. Of course, these organic fertilizers need to be processed by hammer crusher, screw conveyor, disc granulator, extrusion granulator and other organic fertilizer equipment.
However, the organic fertilizer produced without organic fertilizer production line treatment or simply by traditional single treatment method will damage the germination and rooting of crop seeds due to hydrogen sulfide and other harmful gases. It can not decompose the harmful substances in feces, and can not fully activate the harmful components accumulated by chemical fertilizer when applied to soil, thus greatly reducing the efficiency of organic fertilizer, Moreover, it will emit a foul smell and pollute the environment.