Issues to be paid attention to in the use of organic fertilizer shredders for poultry and livestock manure

fertilizer granulator Aug 17, 2023

Vertical crusher is one of the commonly used crushers in the compound fertilizer industry. It uses a high-strength wear-resistant hard alloy chain with synchronous speed during the crushing process, suitable for crushing raw materials and returned materials. Especially for materials with high moisture content, they have strong adaptability and should not be blocked. The feeding process is smooth, and the material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After being impacted, the material is squeezed and crushed, and then collides with the chain after hitting the inner wall of the casing. During the falling process, this material undergoes several impacts and becomes powder or particles below 3mm are discharged from the lower part.

Vertical crusher composition: The motor drives the main shaft to rotate, and the main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

The following points should be paid attention to when using the organic fertilizer crusher for poultry and livestock manure:

1. After the installation and electrification of the poultry manure organic fertilizer crusher equipment, 3 kilograms of lubricating grease need to be added to the bearing seat.

2. After 72 hours of operation, the poultry manure organic fertilizer crusher equipment needs to replenish lubricating grease into the bearing seat.

3. When stopping, it is necessary to wait for the internal materials of the animal manure organic fertilizer crusher to be discharged before stopping.

4. If there is still residual material inside the machine due to a sudden power outage, it is necessary to manually move the triangular belt to remove the material.

5. If the discharge of the crushed material is too large, please open the screws on both sides of the poultry manure organic fertilizer crusher and observe whether the blade has worn into a circular arc. If it has worn into a circular arc, you can remove the pin and remove the blade from its face to continue using. If the wear is very severe, please replace the blade with a new one.

Types and fermentation processes of organic fertilizer fermentation equipment

fertilizer granulator Aug 17, 2023

Organic fertilizer fermentation equipment is a composting process that places materials in a fermentation tank and flips, stirs, and crushes them through a tank type composting machine to ferment, ripen, and degrade the materials. Compared to static composting, it is easier to obtain stable product properties and has better odor control effects. The overall level of automation can be higher, saving space.

At present, there are four main operating modes of the tipping equipment: slot type, track type, chopping type, and spiral type. The slot type organic fertilizer composting machine is a widely used fermentation turning/turning equipment. It includes the fermentation tank body, driving track, power intake device, turning and stacking part, and turning device (also known as transfer vehicle, mainly used for multi slot situations). The turning and stacking work part is driven by advanced rollers and can be lifted and lowered. The lifting type is mainly used for working conditions where the width of the tank body does not exceed 5 meters and the turning and stacking depth does not exceed 1.3 meters.

The crawler type organic fertilizer composter mainly takes materials (such as rocks) And deliver them to your own scraper conveyor. The conveyor unloads materials from the rear into transportation vehicles, such as dump trucks or shuttle trucks. At the same time, the backhoe excavation arm can be used for long-distance material collection, cleaning of working surfaces, rapid completion of hazard removal and ditch cutting work.

The organic fertilizer fermentation equipment is built with two walls on a flat ground to form one or several fermentation tanks. The tank composting machine/tank composting machine works on the fermentation tank, usually driven by an electric motor. Due to the high-speed rotation of the drum of the trough composting machine, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank, and at the same time, the materials are thrown backwards and loosely stacked by the drum. Through an electric transmission device, the composting machine can achieve automatic lifting and rotation of the drum. The composting machine can move from one fermentation tank to another through a mobile crane, and multiple fermentation tanks can use one tank type composting machine.

Precautions for disc granulator during granulation process

fertilizer granulator Aug 17, 2023

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. What should be paid attention to during the use of the disc granulator machine?

1. The disc granulator machine should run forward, and avoid inversion.

2. It is not suitable to run the granulator with no load at the beginning, and must run with materials to avoid sticking (shaft holding).

3. In order to avoid accidents and affect production, it is strictly forbidden to put iron filings and other debris into the feed port and exhaust hole of the granulator.

4. When the bearing part of the reducer is burned or accompanied by noise, it should be repaired and refueled in time.

5. When the bearing parts at both ends of the main engine bearing chamber are hot or there is noise, stop the machine for inspection and add butter. During normal operation, add butter to the bearing chamber every 5-6 days.

6. Pay attention to familiarize yourself with the operating procedures of the machine, and deal with it in time according to the situation.

7. When the fuselage is not running stably, you should pay attention to check whether the coupling gap is too tight and loosen it in time.

Our disc granulator machine has complete specifications and high quality, and each index has reached or exceeded the national standard. It has realized the one-stop service of design, manufacture, installation, commissioning and technical training. Different models and configurations are different prices. Welcome to contact us for details.

Working principle and structural characteristics of organic fertilizer cage crusher

fertilizer granulator Aug 17, 2023

The dust-free cage crusher belongs to a medium-sized horizontal cage shredder. It can crush various single fertilizers with a water content below 10% -20%, especially suitable for materials with high hardness. This machine is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the material is crushed from the inside out through the impact of the cage bars. It has the characteristics of simple structure, high crushing efficiency, good sealing performance, stable operation, easy cleaning, and convenient maintenance.

The working principle and structural characteristics of a dust-free cage crusher: The dust-free cage crusher is composed of main components such as a frame, casing, large cage wheel group, small cage wheel group, and two electric motors. During operation, one motor drives the large cage to rotate clockwise, while the other motor drives the small cage to rotate counterclockwise. The material enters the inner cage through the hopper, and the steel bars repeatedly impact and crush the material, achieving the effect of finely crushing the material.

The structure of the crushing equipment for organic fertilizer production is composed of a lower frame, casing, upper and lower shaft seats, spindle, hammer head, hammer head bracket, belt pulley, motor frame, and other parts. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, and the main shaft is equipped with a hammer head and a hammer head bracket. The feeding hopper is installed on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

The working principle and advantages of a dual disc organic fertilizer composting machine

fertilizer granulator Aug 17, 2023

In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer production processes. At present, the production process of organic fertilizers from livestock and poultry breeding waste mainly includes granulation after fermentation to produce granular products, powder products after fermentation, and the addition of microbial agents to produce bio organic fertilizers. Among them, the most important process is granulation after fermentation.

The large-span traveling dual wheel organic fertilizer composting machine adopts an intermediate chain transmission mechanism, which drives two large diameter flipping wheels, symmetrical flipping, no dead angle adjustable displacement trolley, left and right displacement, and low energy consumption to complete the large-span flipping work. In the case of deep stacking of materials, a unique energy-saving transmission mechanism is used to achieve high depth and large span turning operations using less power. Its hydraulic lifting system can automatically lift the turntable, ensuring that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures convenient equipment operation, safety, and reliability. The wheeled organic fertilizer composting machine can be customized with different spans based on the width of the fermentation tank.

The large-span dual wheel drive organic fertilizer composting machine is suitable for the fermentation and turnover of organic waste such as pig, cow, sheep, and chicken manure, sludge waste, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. Compared with traditional trough composting machines, it saves a lot of space and has a wide range of flipping, deep flipping depth, even flipping, and high flipping efficiency.

The chicken manure organic fertilizer fermentation equipment has the characteristics of good mobility and high output rate, which can effectively improve labor productivity, save manpower, and achieve the goal of reducing production costs and improving product quality; It is a new type of product with low investment and high returns; It also has functions such as stirring and crushing, and is an essential key equipment for fertilizer making enterprises. It largely replaces manual operations, reduces human labor, and improves work efficiency. Therefore, there has been an upward trend in agricultural production in China.

Animal manure is processed into organic fertilizer through organic fertilizer equipment

fertilizer granulator Aug 17, 2023

Livestock manure is an ideal high-efficiency bio-organic fertilizer in the agricultural production process. Appropriate application of livestock and poultry manure can improve soil, fertilize soil and prevent soil degradation. However, direct application will cause environmental pollution and decline in the quality of agricultural products.

The livestock and poultry manure is processed into organic fertilizer through organic fertilizer equipment. The production of organic fertilizer mainly includes two processes: pre-fermentation and post-granulation. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator , disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, each granulator has its own production characteristics, fertilizer granulator machine price vary. At the same time, fermentation is the most important thing. What are the hazards of unfermented livestock and poultry manure?

Hazards of unfermented livestock and poultry manure:

Infection by pests and diseases: Feces contain a large number of microorganisms harmful to human health, such as Escherichia coli and nematodes. Direct fertilization will spread pests and diseases, making plants prone to disease, polluting the environment, and adversely affecting human health.

Burning seedlings: Once the fermentation conditions are reached, the unfermented manure in the soil contains active microorganisms, and the heat generated during the fermentation process will seriously affect plant growth or cause seedling burning.

Toxic gas hazard: Feces will produce sulfur dioxide and ammonia gas, which are toxic gases to crops and the atmospheric environment. Oxygen-depleted soil: Organic matter consumes a lot of oxygen in the soil during the decomposition process.

Slow fertilizer effect: The nutrients in unfermented manure are slow-release fertilizers and cannot be directly absorbed and utilized by plants. Environmental pollution: After wind and rain, the fertilizer effect of manure is washed away, polluting rivers and soil.

Inconvenient transportation: Untreated livestock manure is bulky and inefficient, which is inconvenient for transportation and practical application.

How to choose the appropriate equipment for the organic fertilizer production line of poultry and livestock manure

fertilizer granulator Aug 17, 2023

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces seriously exceed the standard, making it difficult to treat them with traditional methods of returning them to the fields. In response to this situation, people have developed an organic fertilizer production line with mobile and efficient solid-liquid separation technology as the core, integrating and supporting efficient mixer, flipper, organic fertilizer granulator and other fertilizer production equipment.

The early fermentation part of the production line configuration for poultry and livestock manure organic fertilizer includes organic fertilizer fermentation equipment, high humidity material crusher, and drum screening machine. Post granulation part: mixing mixer, organic fertilizer granulation machine, disc granulation machine, wet stirring tooth granulation machine, organic fertilizer drying machine, rotary cooling machine, drum screening machine, rotary coating machine, automatic weighing and packaging machine, and intermediate belt conveyor connection.

How to choose an organic fertilizer production line for livestock manure?

1. Choose reliable organic fertilizer production line manufacturers. Turn around and see more, be sure to conduct on-site inspections to check the manufacturer’s production capacity and after-sales support. Don’t blindly follow online advice. If necessary, you can bring materials for machine testing.

2. Select equipment based on materials, such as moisture content, yield, size, etc., starting from the actual situation.

3. Scheme design. Each manufacturer will provide you with a set of process flow diagrams based on the size of your site and the required equipment. Choose multiple manufacturers, create multiple sets of processes, and make multiple choices.

4. Don’t be greedy for cheap things and suffer big losses. In terms of organic fertilizer equipment, it is necessary to choose high-quality and service-oriented equipment, otherwise the unstable operation of the equipment in the later stage will not result in small losses!

How to improve the production efficiency of organic fertilizer equipment?

fertilizer granulator Aug 14, 2023

What equipment does a complete organic fertilizer production line include? How to improve the production efficiency of organic fertilizer equipment?

Fermentation dumper: Fermentation dumper is divided into trough dumper and self-propelled dumper. Mainly used for fermentation, deodorization and sterilization.

Organic fertilizer pulverizer: the most common pulverizers are vertical pulverizer and semi-wet pulverizer, which are mainly used for pulverization of fermentation raw materials.

Feeder: The function of the feeder is to temporarily store the material and then connect it to the production line.

Organic fertilizer mixer: the most common are vertical mixer and horizontal mixer

Granulator: The most common ones are npk fertilizer granulator, disc granulator machine and drum granulator. The type of granulator should be determined according to the raw material, and the fertilizer granulator machine price varies.

Organic fertilizer drying and cooling machine: The dryer dries the excess water in the organic fertilizer particles, which is convenient for material storage and not easy to deteriorate. The cooler cools the organic fertilizer granules in time, so that it can quickly enter the next process.

Screening machines: the most common are drum screening machines and vibrating screening machines. It is to sieve out oversized particles that need to be re-crushed and re-granulated. The powdery material returns to the granulation process for re-granulation, and the qualified particles are kept through the belt.

How to improve the production efficiency of organic fertilizer equipment?

1. The machine is often used, and maintenance is particularly important. Check the condition of the machine in time and clean the machine. After processing every day, check whether the screws in each part are loose, and whether the wearing parts such as claws and sieves are worn.

2. Regularly add lubricating grease, mainly on the bearings of the machine, to ensure that the machine can work smoothly. The working frequency can refer to the instruction manual.

3. Carefully clean up the crushed materials, and it is forbidden to mix copper, iron, lead and other metal parts and large stones into the crushing chamber.

4. Regarding the speed of the machine, do not adjust it at will. Generally, it is allowed to differ from the extra speed by 7-9.

Product characteristics and scope of use of cage type organic fertilizer crusher

fertilizer granulator Aug 14, 2023

The cage type organic fertilizer crusher belongs to a medium-sized horizontal cage bar crusher, which is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the materials are crushed from the inside out through the impact of the cage bars. It is the nemesis of hard particle materials such as monoammonium, diammonium, urea, and is a sharp tool for composite fertilizer crushing.

Scope of use:

The compound fertilizer production line cage crusher is suitable for crushing hard mineral elements with a moisture content of 10% -20%, such as kaolin, clay, and bentonite. This machine is widely used for crushing organic minerals, composite fertilizers, composite fertilizer particles, and fertilizers. This machine is developed by Xingyang Huitongda Machinery Equipment Co., Ltd. after years of crushing experiments.

Product features:

1. The compound fertilizer production line cage crusher has a simple structure, high efficiency, low cost, convenient maintenance and repair, and is also suitable for easily sticky materials. Therefore, it is widely used in the processing of organic fertilizer materials.

2. The cage crusher of the compound fertilizer production line uses high-strength wear-resistant hard alloy cage bars with synchronous speed during the crushing process. The inlet and outlet design is reasonable, and the crushed materials are uniform, not easy to stick to the wall, and easy to clean.

3. After the material enters the pants through the feeding port, it is divided into two paths and falls into two rotors. The rotors rotate at high speed through the belt drive of the electric motor. The rotor and the electric motor are installed on the lower casing, and the rotor is enclosed in the upper and lower casing. Opening the covers on both sides can facilitate cleaning, observation, and maintenance.

4. The rotor spindle is supported on two bearing pedestals through aligning bearings, and the spindle is equipped with a chain seat. The chain seat is used to install a ring chain, which can protect the spindle from corrosion and damage.

The organic fertilizer crusher can ensure the standard rate of the finished product, solve the inconvenience caused by uneven fineness of the finished product, and is equipped with a standard stainless steel mesh inside. The mesh size can be selected and standardized, with a small footprint, convenient packaging, simple operation, and no dust pollution. It is an ideal pulverizing equipment.

What are the advantages of fertilizer granulators in fertilizer production?

fertilizer granulator Aug 14, 2023

The poultry manure organic fertilizer equipment uses chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc., and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria. Under the action of mixed fermentation. Organic fertilizers include powder and granules. What are the advantages of granulation process in fertilizer production?

In general fertilizer production, organic fertilizers are granulated, and the purpose of granulation is as follows:

① For accurate quantification, distribution and management, avoid uneven distribution of nutrient content.

②Prevent dust from flying and sticking to the wall. Granulation can prevent environmental pollution and loss of raw materials.

③Prevent segregation of fertilizer components. When the particle size and density of each component in the formulation are different, segregation is prone to occur. Granulation can effectively prevent the segregation of fertilizer particles.

④Prevent agglomeration during fertilizer production. The number of particles that can be contacted around each particle is small, so the adhesion and agglomeration are greatly reduced, and the fluidity of the particles can be greatly improved.

⑤Adjust bulk density, increase or prolong the storage time of fertilizer.

⑥Easy to use and transport, value-added granules.

Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Zhengzhou Huaqiang Heavy Industry Technology Co.Ltd is an organic fertilizer machine manufacturers mainly engaged in organic fertilizer turning machines, organic fertilizer pulverizers, organic fertilizer granulators, dryers, coolers, screening machines and other complete organic fertilizer production lines. After-sales service and a complete set of supporting facilities, welcome to consult.