How to maintain granulator equipment correctly in Organic fertilizer production line

fertilizer granulator Jul 28, 2023

In recent years, it has developed rapidly in the domestic market, which is several times or even dozens of times that of the market and the previous years. With the rapid development of organic fertilizer granulator, the small problems of organic fertilizer appeared. Attention is also paid to the matters needing attention when changing the oil of organic fertilizer granulator. Some users of organic fertilizer pelletizer use waste oil plus half or 80% of the new oil to reduce the operating cost when they use organic fertilizer pelletizer. This method often loses a lot due to small reasons.

Because the waste oil in the organic fertilizer granulator is rich in many oxidation substances, rubber carbon particles and many iron scraps, it will greatly shorten the service life of the fresh oil, increase the speed of sports wear, not only can’t play the role of oil change, but also cause mechanical problems such as burning tile and holding shaft. If the oil level exceeds the marking line, it will not only increase the consumption of oil, resulting in burning of oil and carbon deposition in the cylinder, but also increase the carbon particles in the oil, accelerate the wear of the cylinder and other parts, and shorten the service life. In addition, the remaining oil is drawn into the cylinder, which is easy to cause the appearance of speeding. Another situation is that in order to save maintenance costs, waste oil from the oil pan of the organic fertilizer pelletizer will be used in the gearbox, which will also be a small loss. Because there are many mechanical impurities in the transformed engine oil, it will accelerate the wearing speed of moving parts to participate in the gearbox.
In addition, the waste oil will make the gear oil thinner and the gear wear worse.
The waste oil can be used in the oil pan of air filter to save fresh oil. The viscosity of gasoline engine oil is small, which is suitable for light load operation. Diesel engine oil has high viscosity and is suitable for heavy load operation. Many of the organic fertilizer pelletizers work at high load in China, so pay attention to the oil change of the reducer of the organic fertilizer granulator. 

Advantages and uses of the flat mold granulator for biological Organic fertilizer

fertilizer granulator Jul 28, 2023

Biological Organic fertilizer granulation equipment is the equipment used for raw material granulation in the Organic fertilizer production line, and is the equipment that must be used in the production of Manure. At present, Organic fertilizer granulation equipment includes: flat mold granulator, disc granulator, new type Manure granulator, roller extrusion granulator, and stock transfer granulator. Disc granulator is most commonly used. The disc granulator has large output and high roundness of finished products, which can be used for both Manure and compound fertilizer. However, some special materials are granulated using a disc granulator, which has a relatively low success rate, so its applicability is not very broad.

Flat mold granulator, the finished product is cylindrical particles. This machine adopts the new technology of bidirectional spiral counter current collision granulation, which enables the organic materials to obtain continuous, high-speed, reciprocating kneading and shearing in the granulation area, thus forming the collision flow of high-pressure mechanical flow, rapidly changing the molecular structure and granulation of materials, significantly strengthening the heat transfer, fluidization and extrusion processes between materials, significantly improving the granulation density and balling rate, and significantly reducing energy consumption and template costs.

The main purpose of the Manure collider granulator is widely applicable to the direct granulation of organic materials such as poultry manure, urban sludge, domestic garbage, sugar factory filter sludge, paper sludge, distiller’s grains, soybean residue, straw, peat, etc. to produce pure organic, organic-inorganic, biological Organic fertilizer.

The flat die granulator adopts the new technology of bidirectional spiral counter current collision granulation, which enables the organic materials to obtain continuous, high-speed, reciprocating kneading and shearing in the granulation area, thus forming the collision flow of high-pressure mechanical flow. The material temperature rises to more than 60 degrees within 20s, rapidly changing the sub structure and granulation of materials, significantly strengthening the heat transfer, fluidization and extrusion processes between materials, and significantly improving the granulation density and balling rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulation machines. The motor power is reduced by 40% compared to traditional extrusion granulators.

How to handle dust during the operation of fertilizer production lines

fertilizer granulator Jul 28, 2023

The problem of producing gas in the fertilizer production process is caused by the reaction of two or more materials and the release of gas. In the fertilizer production process, there are several kinds of materials that can produce gas: borax, ammonium salt, filler and impurity, borax. Because there is a small amount of carbonate in the inner part of the fertilizer production process, when encountering acid materials, it is easy to release carbon dioxide gas and produce Gas.
If borax encounters zinc sulfate, ferrous sulfate, manganese sulfate, copper sulfate or other slightly acidic materials, it will produce flatulence and caking problem. Therefore, in the fertilizer production process, it is necessary to prevent these materials from being put together.

Generally, ammonium salt will release ammonia gas and swell when encountering alkaline materials or high temperature. Therefore, when storing ammonium salt compound fertilizer, it is necessary to avoid mixing with alkaline materials. In addition, high temperature should be avoided in the production and transportation of ammonium salt fertilizer.
Fillers are generally mineral products, such as calcium bicarbonate and kaolin. These minerals contain more or less carbonate. When encountering acid substances, they will slowly release carbon dioxide gas and cause gas expansion. Therefore, when choosing fillers, we should try to choose inert fillers such as silica, talcum powder, starch sugar, etc.
Impurities are generally brought in by the raw materials of our production wastes and mixed with our fertilizers to release gas. Therefore, when purchasing raw materials, we should choose the raw materials with good quality. Most of the raw materials produced by regular manufacturers will not contain too many impurities, so naturally they will not release gas.
Therefore, in order to prevent flatulence, we should pay attention to the following problems:
1. Reasonable collocation of raw materials, raw materials and raw materials can not have chemical reactions, this can consult our technical personnel.
2. Purchase qualified raw materials, can not blindly pursue low cost, purchase unqualified products prone to gas.
3. Do small experiments, that is to say, seal the raw materials in plastic bags according to the proportion, place them at room temperature for 3-7 days, and then carry out large-scale production if the bags are not inflated.

How to solve the noise problem of Organic fertilizer drying equipment

fertilizer granulator Jul 28, 2023

In industrial production, the source of pollution is not only the pollution of the environment, but also the noise pollution. If the small grain drying organic fertilizer machine exceeds the range that the human body can bear, it will have a greater impact on the human body. How to reduce the noise in production?

In the dryer equipment, as an important part, the fan plays a huge role. The fan has been in continuous operation state in the fertilizer production process. Therefore, due to the excessive fatigue work of the fan, it will generate noise after a period of use. The fan will inevitably have some big and small problems in the long-term continuous overload work state, The generation of noise is obvious. How can we solve this problem?
As a large-scale mechanical equipment, the noise of the dryer will certainly bring interference to the surrounding people’s lives. To solve the noise problem in time has become our primary key problem. Generally, we will increase the sealing degree or sound insulation cotton around the fan, but in the process of outdoor use, we should pay special attention to the temperature and ventilation of the fan Blind transformation can be carried out. 
Scientific and orderly process flow shall be carried out. The fan shall not be burned due to excessive temperature and improper heat dissipation caused by noise reduction. Generally, the fan can be divided into induced draft fan and blower. The role of induced draft fan is to quickly exhaust the exhaust gas generated in the drying process. The role of blower is to provide fresh air to the heat source combustion device of drying system Two kinds of fans play their own roles under different operation conditions of the organic fertilizer dryer. The generation of general noise includes mechanical noise and aerodynamic noise. The most direct way to eliminate the noise is sound insulation. A sound insulation room is set outside the fan, so as to greatly reduce the noise transmission of the fan. The other way is to eliminate the noise generated by the fan of the dryer Install muffler in the place, so that the noise of the fan can be eliminated directly.

Process principle and maintenance method of Manure fermentation equipment

fertilizer granulator Jul 28, 2023

For Organic fertilizer fermentation equipment, the trough dumper is a large machine used for tipping materials in fermentation tanks. It is mainly composed of walking system, lifting mechanism, rack, working parts, power transmission system, and tipping working parts. In order to flip multiple fermentation beds, the dumper should be used in combination with the shifter. The traveling system is composed of traveling frame, traveling motor, chain transmission system, transmission shaft, traveling wheel, etc., which is used to drive the Organic fertilizer composter to move on the track; The lifting mechanism uses hydraulic cylinders to lift and lower the working components in order to adjust the flipping depth; The rack provides installation positions and support for motors, hydraulic systems, electrical cabinets, etc; The power transmission system of the working component is composed of a motor, a T-shaped transmission box, a reducer, a chain transmission system, etc., which transmits the motor power to the working component to provide power for the working component. During the forward process of the machine, the working component throws the material from bottom to top through the rotating motion of the rake teeth, making it fully in contact with the air.

Maintenance of livestock manure Organic fertilizer composter

1. Anti aging. Rubber or plastic products are prone to aging and deterioration due to the effects of oxygen in the air and ultraviolet radiation from sunlight, resulting in poor elasticity and easy breakage of rubber parts. For the storage of rubber parts, apply hot paraffin oil to the surface of the rubber, place it on an indoor shelf, cover it with paper, and maintain ventilation, dryness, and protection from direct sunlight.

2. Anti deformation. Springs, transmission belts, tires, and other components may undergo plastic deformation due to long-term stress or improper placement. Therefore, appropriate support should be provided under the frame; Make the tire not bear the load; All springs that are pressed or pulled apart mechanically must be relaxed; Remove the transmission belt and store it indoors properly; Some easily deformed parts that are removed need to be placed flat or hung vertically; In addition, when storing dismantled parts such as tires and seed delivery pipes, it is necessary to prevent compression deformation.

3. Loss prevention. A registration card should be established for long-term parking equipment, detailing the technical status, auxiliary devices, spare parts, tools, etc. of the equipment; Various machines and tools should be kept by dedicated personnel; It is strictly prohibited to disassemble parts for other purposes; If there is no warehouse, when machines and tools are parked outdoors, easily lost parts such as motors and transmission belts should be removed and marked, and stored indoors.

Advantages of Organic fertilizer Agitator Granulator in Fertilizer Processing

fertilizer granulator Jul 28, 2023

Agitator granulator is widely used for granulation of Organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The varieties of internal rotating toothed granulators developed and produced by our unit include Φ 400 Φ 600 Φ 800 Φ 1000, four specifications, and other specifications of stirring tooth granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy and durable, and will never deform. Combined with a stable base design, it operates more smoothly.

Is Organic fertilizer agitating tooth granulator easy to use? What are the outstanding advantages?

1. The Organic fertilizer agitator granulator processes the organic raw materials after fermentation, which breaks through the big return of the disc granulator and is difficult to dry.

2. Before granulation, the raw materials after fermentation are crushed, and spherical particles can be processed by directly mixing ingredients with a mixer into the wet granulation machine. The particles produced by the Organic fertilizer agitator granulator are spherical, with high organic content, which greatly saves energy and improves the utilization rate.

3. The Organic fertilizer agitator granulator has realized the customer’s direct desire to directly process pure organic matter into particles, and make use of the characteristics of Organic fertilizer raw materials inlaying and increasing each other under certain action, without adding any additives, adhesives, etc. during granulation.

4. After the finished product comes out, the particle strength is very good. The Organic fertilizer is directly screened after granulation by the agitating tooth granulator, which reduces drying energy consumption and saves coal power. Reducing costs and increasing production are the biggest characteristics of this machine.

5. The granulation quality is high, and the Organic fertilizer agitating tooth granulator is especially suitable for the granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality.

6. Without the need for binders, organic particles can be embedded and grow together under the action of force, so there is no need to add binders during granulation.

7. Durable and sturdy. Tooth extraction is sturdy and durable, with crushing and mixing effects on materials.

Cost of building a Organic fertilizer production line by the farm

fertilizer granulator Jul 28, 2023

It is the main direction of eco organic fertilizer production to make full use of local agricultural waste resources, adjust measures to local conditions, take local materials, and produce organic fertilizer by organic fertilizer machine.
The planting area includes economic crop planting area, green holiday farm, traditional Chinese medicine planting base, flower planting base, green seedling company, tree and fruit seedling planting base, pollution-free agricultural product planting base, green agricultural product planting base, organic agricultural product planting base, agricultural sightseeing park, other characteristic agricultural product planting base, agricultural planting cooperative, etc. Fertilizer demand type of Culture Park mainly refers to fish farm, shrimp farm, turtle farm, earthworm farm, etc.

The main characteristics of planting area and fertilizer type breeding area (or agricultural cooperative) are: organic fertilizer or biological fish fertilizer must be used to improve product quality, increase production and income. The production and quality of products in the planting and breeding areas without organic fertilizer or biological fish fertilizer are greatly reduced.
Direct application of raw materials, such as unfermented manure, often results in many crop diseases, serious grass damage and other problems. Direct purchase of organic fertilizer, then the investment is too large. Many smart farmers are working on a small plot of land near the plantation, building a shed and directly producing organic fertilizer. I’m not afraid that the sales can’t go out, sometimes it’s not enough to consume by myself. Even if it can’t be consumed, the crops in the park are the best application demonstration fields, and the effect can be seen at a glance without worrying about the market.
This kind of self built fertilizer plant can invest about 100000 yuan in general fertilizer production process. It doesn’t need to be so elaborate. It is mainly considered that the fertilizer effect is good and the fertilizer is suitable for the crop.

Process characteristics and advantages of environmentally-friendly composite fertilizer complete equipment

fertilizer granulator Jul 28, 2023

The complete set of environmentally-friendly composite fertilizer equipment adopts a dry and normal temperature process for production, forming in one go with a production capacity of 1-2t/h. The composite fertilizer equipment has low investment, fast efficiency, good economic benefits, compact process layout, scientific and reasonable, advanced technology, energy conservation and consumption reduction, no three waste discharge, stable operation, reliable operation, convenient maintenance, wide adaptability of raw materials, and is suitable for composite fertilizers, pharmaceuticals, chemical feed, coal Granulation of various raw materials such as metallurgy, and production of compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.).

Characteristics of environmentally-friendly composite fertilizer complete equipment

1. The compound fertilizer equipment is applicable to the direct granulation of fermented livestock manure, sugar factory filter sludge, urban sludge, paper making sludge, distiller’s grains, straw, peat and other coarse fiber organic wastes with moisture content of about 30%, and can produce spherical pure Manure, organic and inorganic fertilizer, and biological Manure.

2. The balling rate of compound fertilizer equipment and the survival rate of microbial bacteria are high. The new process can achieve a balling rate of over 90% -95%, and the low-temperature high air drying technology of the compound fertilizer production line can achieve a survival rate of over 90% for microbial bacteria.

3. The process flow of compound fertilizer equipment is short, and the operating cost is low. The organic raw materials used in this process do not require pre treatment such as drying and crushing. The process flow is short, and the operating cost is low (if traditional granulation processes such as disc or drum are used, the organic raw materials with a moisture content of about 30% after fermentation need to be dried to below 13%, crushed to over 80 mesh, and the amount of organic materials added cannot exceed 30%).

A set of Manure equipment is not what we imagine is a fixed equipment, but it needs to be determined according to the site and materials. For example, chicken manure has a lot of water. When fermenting, the water must be reduced, and corn cobs smashed with straw can be added. Otherwise, it cannot be granulated, while sheep manure is relatively dry. When fermenting, it can be granulated directly without straw, The equipment used varies depending on the process.

What should we pay attention to when lubricating the organic fertilizer machine?

fertilizer granulator Jul 28, 2023

With the best-selling of organic fertilizer, the use of organic fertilizer production line is also greatly increased. When we change the oil of organic fertilizer machine, we often have various problems. Today Zhengzhou Huaqiang Heavy Industry Machinery Co., Ltd. will analyze some precautions of changing the oil of organic fertilizer machine. When some users use fertilizer production process, in order to reduce the operating cost, they always use waste engine oil when exchanging engine oil, and then add half or 80% new engine oil for mixed use, which is often a small loss.
What should be paid attention to when lubricating organic fertilizer machine

Because the waste oil in the organic fertilizer production line is rich in many oxidizing substances, colloidal carbon particles and many iron scraps, it will greatly shorten the service life of the fresh oil and increase the speed of sports wear. If the oil level exceeds the marking line, it will not only increase the oil consumption, but also increase the carbon accumulation in the oil cylinder caused by the organic fertilizer granulator and the organic fertilizer grinder, which will accelerate the wear of the cylinder and other parts and shorten the service life.
Another situation is to save maintenance costs. The waste oil in the oil pan of the organic fertilizer production line will be poured into the gearbox, which will also be a small mistake. Because the transformed engine oil is rich in many mechanical impurities, participating in the gearbox will accelerate the wear rate of moving parts.
In addition, the waste engine oil will make the gear oil thin and the gear wear will be intensified. However, the replaced waste engine oil can be used in the air filter oil pan to save fresh engine oil.

How much does it cost to build a small-scale cattle manure organic fertilizer processing plant?

fertilizer granulator Jul 28, 2023

How much does it cost to build a small-scale cattle manure organic fertilizer processing plant to invest in equipment? For those who are new to the fertilizer production process industry, many factors need to be determined to invest in building an organic fertilizer plant. First of all, how about the sales volume of organic fertilizer market, the development prospect of organic fertilizer industry, and how much investment does the organic fertilizer production line need? What raw materials and organic fertilizer machines are needed for organic fertilizer production. Organic fertilizer is produced by mixed fermentation of rice bran, yeast, soybean meal and sugar for a certain period of time with chicken and pig manure as the main raw materials, adding a certain amount of nitrogen, phosphorus, potassium, magnesium sulfate, ferrous sulfate and other substances.

Cost and equipment input of fertilizer production process:
How much does it cost to build a small-scale cow manure organic fertilizer processing plant to invest in equipment? The investment of cow manure organic fertilizer machine is determined by the output and automation,
The production equipment of 0.5-10 thousand tons of cow manure organic fertilizer needs about 150000-300000 yuan,
The production line of 20000-30000 tons needs about 250000-500000 yuan,
The equipment of 30000-50000 tons of cow manure organic fertilizer needs about 400000-800000 yuan,
The production line of 50000-100000 tons of cow manure organic fertilizer needs about 650-1.3 million yuan.
The production cost of one ton of organic fertilizer is about 400-700 yuan, and the market price of one ton of organic fertilizer is about 700-1300 yuan. The annual profit of the production line with an annual output of 10000 tons of organic fertilizer is about 2 million yuan, excluding the input of equipment and production cost